Not Applicable
Not Applicable
1. Field of the Invention
The present invention relates to spool-type hydraulic valves, and more particularly to mechanisms for controlling the motion of the spool in such valves.
2. Description of the Related Art
Many types of equipment have hydraulic systems for moving different components. For example, a backhoe is a common type of construction equipment used for digging into the earth. The backhoe has a tractor body from which extends a boom assembly that has a bucket at the remote end. A user of the backhoe moves levers that operate valves which control the flow of fluid to and from hydraulic cylinders on the boom assembly that enable the bucket to dig into the earth and carry a quantity of earth to another location.
During a digging operation, a pair of stabilizers, comprising legs and foot pads, extend outward from the opposite sides of the tractor to engage the earth. The stabilizers aid in supporting tractor against the forces exerted thereon by the digging operation. After the digging operation, the stabilizers are retracted so that the tractor can be moved to another location. In order to retract the stabilizers, the backhoe user manipulates a pair of levers to hold open valves that operate the hydraulic cylinders connected to the stabilizers. The user must hold the levers to maintain the valves open until the stabilizers reach the fully raised positions.
It is desirable to enable the user to manipulate the levers to open the control valves and then be able to release the levers and have the associated valves remain open until the stabilizers reach the fully raised position, at which time the hydraulic valves would close automatically. This would enable the operator to change operating positions from the one for performing the digging function to another position for driving the tractor to a new location sooner than if the operator had to hold onto the levers until the stabilizers were fully raised.
Other types of equipment would also benefit from a similar feature in which once a control valve is manually opened, the control lever could be released allowing the related machine operation to continue until completion, at which time the control valve automatically closes. For example, retracting the wedge of log splitter in this manner after a log has been split would allow the operator to grab another log while the wedge is retracting, thereby increasing operator productivity. The present latch feature also can be used on telescopic forklifts and cranes.
A hydraulic valve comprises a body having a spool bore therein and a supply passage for receiving pressurized fluid, a tank return passage for connection to a tank, and a workport for connection to a hydraulic actuator.
A spool is slideably received in the spool bore. The spool has a first position in which a first fluid path is provided between the supply passage and the workport, a second position in which a second fluid path is provided between the tank return passage and the workport, and a neutral position in which the workport is closed off from both the supply passage and the tank return passage. The spool has a control passage that, in the second position, is in fluid communication with the workport.
A latch includes a cam that moves in response to pressure in the control passage, a sphere engaged by a surface of the cam, and a notch for receiving the sphere to inhibit motion of the spool when the cam moves into the first position. While the spool is in the second position, fluid flowing from the workport to the tank return passage produces a first pressure level in control passage, which causes the cam to hold the sphere in the notch, thereby inhibiting the spool from moving from the second position. When the fluid flow from the workport to the tank return passage terminates, a second pressure level is produced in the control passage which causes the cam to retract, allowing the sphere to move out of the notch, thereby enabling the spool to move from the second position.
In one aspect of the invention, the cam is coupled to a latch piston by a detent spring and the pressure in the control passage is applied to the latch piston.
In another aspect of the invention, the spool has a cam bore and the cam is moveably received within the cam bore. The spool has an aperture extending between the cam bore and the spool bore with the sphere received within the aperture. The notch is located within the spool bore.
Although the present invention is being described in the context of use on a backhoe, the inventive concepts can be applied to other types of hydraulically operated machines. The valve incorporating the inventive latch is used in a backhoe that has a double acting cylinder-piston arrangement, however, the latch can be used to control other kinds of hydraulic actuators, such as a single acting cylinder-piston arrangement or a hydraulic motor.
Reference herein to directional relationships and movement, such as top and bottom or left and right, refer to the relationship and movement of the components in the orientation illustrated in the drawings, which may not be the orientation and motion of the components as attached to machinery. The term “directly connected” as used herein means that the associated components are connected together by a conduit without any intervening element, such as a valve, an orifice or other device, which restricts or controls the flow of fluid beyond the inherent restriction of any conduit.
With initial reference to
Specifically, the valve 10 has a valve housing 14 with a spool bore 18 within which a spool 16 is slideably received. The backhoe operator can move the spool 16 in either reciprocal direction within the spool bore 18 by manipulating an actuator lever 20 attached to one end of the spool. Depending on which direction the spool 16 is moved, pressurized fluid is directed to a first chamber 22 or a second chamber 24 of a hydraulic cylinder 26 which thereby drives a piston 28 right or left, respectively, in the cylinder. While the fluid is flowing into one cylinder chamber, fluid is forced out of the other chamber through the valve 10.
The valve housing 14 has a supply passage 30 that receives pressurized fluid from a pump and which opens into the spool bore 18. A tank return passage 32 also opens into the spool bore 18. A feed chamber 34 extends around the spool bore 18 at a location adjacent to the supply passage 30. A bridge passage 36 opens into the spool bore 18 at two locations on opposites sides of the supply passage 30 and the feed chamber 34. The bridge passage 36 is coupled to the feed chamber 34 by a conventional load holding check valve 38 that allows fluid to flow only in a direction from the feed chamber into the bridge passage. A first workport passage 40 extends from the spool bore 18 to a first workport 42 to which the first chamber 22 of the hydraulic actuator 12 is connected by a conduit 43. A second workport passage 44 extends from the spool bore 18 to a second workport 46 to which the second chamber 24 of the hydraulic actuator 12 is connected by a conduit 45. The valve 10 is illustrated in
The valve 10 includes a latch 60 attached to the opposite end of the spool 16 from the actuator lever 20. With reference to
The end portion of the spool 16 that extends into valve housing 14 forms a latch casing 75 and has a cam bore 74 therein. An hour glass shaped cam 76 is slideably received within the cam bore 74 in order to slide on the stem 77 of the latch piston 78. The cam 76 has an aperture between the ends and through which a portion of a latch piston 78 extends. An interior end of the latch piston 78 has as circular flange 80 that is engaged by one end of a detent spring 82, the other end of which engages the cam 76. The latch piston 78 has a retainer 84 secured thereto to limit the amount of travel of the cam 76 along the latch piston in response to the force from the detent spring 82. The interior end of the latch piston 78 also has an external seal 86 that sealingly engages the interior of the cam bore 74 to prevent fluid from flowing there between. This forms a control cavity 85 between the interior end of the latch piston 78 and the interior end of the cam bore 74.
The spool 16 has an outer surface abutting the spool bore and a plurality of transverse apertures 120 extending between that outer surface and the cam bore 74. A separate latch member in the form of a sphere 122 is received within each of those apertures 120 and engages a beveled outer surface of the cam 76.
The interior end of the cam bore 74 communicates with a control passage 88 that extends axially into the spool 16, as shown in
A shoulder screw 100 is threaded into the cam bore 74 at the end of the spool 16. The shoulder screw has a tip 102 that serves as a mechanical stop for the motion of the latch piston 78 within that cam bore. The exposed end of the shoulder screw 100 has a shoulder 104 which provides a groove 106 between that shoulder and the end of the spool 16. A pair of oppositely oriented spring seats 108 and 110 are received within that groove 106 and have outer flanges that are engaged by a centering spring 112. The force of the centering spring 112 is balanced when the spool is in the neutral position shown. When the spool 16 is moved left or right from the illustrated neutral position, the centering spring 112 is compressed and thereafter provides force for returning the spool to the neutral position.
To lower the stabilizer of the backhoe, the piston 28 of the hydraulic actuator 12 moves to the left, which motion is accomplished by the operator moving the valve spool 16 leftward from the neutral position shown in
At that time, a third annular recess 52 in the spool 16 provides a path between the first workport passage 40 and the tank return passage 32. That path allows fluid to be exhausted from the first chamber 22 of the hydraulic actuator 12, through the valve 10 and out the tank return passage 32.
With additional reference to
To raise the backhoe stabilizer, the piston 28 of the hydraulic actuator 12 moves to the right, which motion is accomplished by the operator moving the spool 16 rightward from the neutral position. That motion compresses the centering spring 112. When the spool reaches a second position within the spool bore 18 shown in
When the spool 16 is in the second position, the second annular recess 50 provides a path between the second workport passage 44 and the tank return passage 32. That path allows fluid to be exhausted from the second chamber 24 of the hydraulic actuator 12 and flow out of the valve 10 via the tank return passage 32.
With previous valves, the backhoe operator had to hold the actuator lever to maintain force so that the spool 16 remained in the second position until the stabilizer was fully raised. During that time, that operator only could perform limited other activities. The present valve 10 includes a latch 60 attached to the opposite end of the spool 16 from the actuator lever 20. The latch 60 holds the spool 16 in the second position until flow from the second workport passage 44 to the tank passage 32 ceases, at which time the latch releases allowing force from a centering spring 112 spring to return the spool to the neutral position, as will be described.
With reference to
The aperture 90 in the control passage 88 now opens into the second workport passage 44, thereby receiving the fluid being exhausted under pressure from second chamber 24 of the hydraulic actuator 12. The second annular recess 50 in the spool is sized to provide a pressure differential between the second workport passage 44 and the tank return passage 32, thereby maintaining that second workport passage at a higher pressure level than the tank return passage pressure. The pressure in the second workport passage 44 is communicated through the control passage 88 forcing open the poppet 92 and applying that pressure to the adjacent end of the latch piston 78. This action causes the latch piston 78 and the cam 76 to move together leftward within the cam bore 74. The motion of the latch piston 78 is transferred to the cam 76 by the detent spring 82. A maximum preloaded force of the detent spring 82 is established when sufficient pressure in the control passage forces the latch piston 78 into contact with the tip 102 of the shoulder screw 100. A minimum preloaded force of the detent spring 82 is determined by the location of the retainer 84 along the latch piston 78.
The motion of the latch piston 78 and the cam 76 pushes the spheres 122 (or latch members) outward within the transverse apertures 20 and completely into the annular detent notch 70 that acts as the catch of the latch. In the fully open position of the spool 16 to raise the stabilizers, the spheres 122 are captivated within the detent notch 70, because the axial force from the compressed centering spring 112 is insufficient to overcome the radial force exerted on the spheres 122 by the cam 76. Therefore, in the stabilizer raising mode, the backhoe operator can release the actuator lever 20 without the centering spring 112 moving the spool back toward the neutral position.
As long as fluid continues to flow from the hydraulic actuator 12 through the second workport passage 44 and into the tank return passage 32, the pressure differential created between those passages, when communicated to the latch piston 78 through the control passage 88, is sufficient to hold the spheres 122 within the annular detent notch 70 and inhibit motion of the spool. Therefore, even though the backhoe operator no longer is applying force to the actuator lever 20, the spool 16 remains in the second position and raising of the stabilizer continues.
When the hydraulic actuator 12 reaches the fully raised position of the stabilizer, the piston 28 strikes an end of the cylinder 26. As a result, fluid no longer is exhausted from the second chamber 24 and fluid flow through the second workport passage 44 and the second annular spool recess 50 terminates. Without flow, the pressure within the second workport passage 44 soon becomes equal to the relatively low pressure in the tank return passage 32. Thus the pressure in the control passage 88 also decreases to that lower level, at which time the poppet 92 is held against the opening of the control passage 88 in to the control cavity 85 in the cam bore 74 as shown in
Once the actuator 12 has reached the fully raised position of the stabilizer, the lack of flow from the actuator through the valve 10 and into the tank return passage 32 releases the latch 60 enabling force from the centering spring 112 to return the spool 16 to the neutral, centered position at which the valve is closed.
With reference to
The foregoing description was primarily directed to one or more embodiments of the invention. Although some attention has been given to various alternatives within the scope of the invention, it is anticipated that one skilled in the art will likely realize additional alternatives that are now apparent from disclosure of embodiments of the invention. Accordingly, the scope of the invention should be determined from the following claims and not limited by the above disclosure.