The present invention is directed to a flow restricting orifice to be fitted into a mouth of a tube connector. A flow restricting orifice is a nozzle insert for reducing the cross-section to thereby restrict the flow to a desired degree.
In the automotive industry flow restricting orifices are for example used in connection with cooling of batteries or cooling of different portions of a single battery of an electrically driven vehicle. Normally a single source of cooling fluid is available in a vehicle. For several regions where cooling is required several tube connectors are provided which are supplied with cooling fluid from the cooling fluid source and which transfer cooling fluid via tubes connected thereto to the individual regions. Since each region to be cooled may need a different degree of cooling, i.e. some regions of the battery may generate more heat than others during charging of the battery, the amount of cooling provided by cooling fluid flowing through each individual tube has to be set for each individual tube. This is done by providing a set of flow restricting orifices, the flow restricting orifices offering a range of sizes and accordingly provide different degrees of flow restriction. A flow restricting orifice in the form of a tubular nozzle of reduced diameter is selected for each tube connector according to the flow restriction needed and is inserted into the mouth of the tube connector.
A flow restricting orifice of this kind is for example described in DE 10 2013 113 813 A1 which discloses a tube connector, in particular a fir-tree connector, having a port with a fir-tree structured outer surface onto which a tube is pushed for connecting it to the tube connector. The flow restricting orifice comprises a tubular nozzle comprising an insertion portion for inserting into the mouth of a tube connector, and an outer end portion with a shoulder for limiting movement of the tubular nozzle into the mouth of the tube connector. The degree of flow restriction of the flow restricting orifice is determined by the inner diameter of the tubular nozzle.
Currently the size of the flow restricting orifice, or in other words the degree of flow restriction provided by the flow restricting orifice, is indicated by a colour marking for each size type of flow restricting orifices. In other words the colour of the flow restricting orifice is a code for the degree of flow restriction provided by a particular orifice. In this manner an operator can pick a particular flow restricting orifice out of a set of such orifices by selecting the desired colour orifice and insert it to a mouth of a particular tube connector to which thereafter a tube is to be connected by pushing it onto the tube connector. However, after the tube has been connected to the tube connector the flow restricting orifice is no longer visible. Therefore, after the tubes have been mounted to the tube connectors it is no longer possible to check whether each of the connectors has been provided with a flow restricting orifice, and whether the correct size flow restricting orifice for each particular tube connector has been mounted. This is in particular disadvantageous because after an operator had the task to mount a number of different flow restricting orifices to a number of tube connectors and to connect tubes to the tube connectors, it may occur that uncertainties arise whether each tube connector has been equipped with the desired flow restricting orifice.
It is an object of the present invention to provide a flow restricting orifice for a tube connector which allows to visually check whether a flow restricting orifice has been mounted in the mouth of a tube connector after the tube has been connected to the tube connector. Preferably, if there is more than one size of a flow restricting orifice, it would be desirable to be able to check which type (size) of flow restricting orifice has been mounted in the mouth of a tube connector after the tube has been connected to the tube connector.
In addition it is an object of the present invention to define a method for equipping a tube connector with a flow resisting orifice and for connecting a tube to the tube connector, which method after it has been carried out allows to check whether and which type of flow resisting orifice is mounted in the tube connector.
The present invention provides a flow restriction orifice for a tube connector, wherein the flow restricting orifice comprises a tubular nozzle having an insert portion for insertion into a mouth of the tube connector to restrict the flow through the mouth of the tube connector. According to the present invention the flow restricting orifice is provided with a visible marking comprising a marking element which extends radially outwardly from the tubular nozzle and which includes a frangible connection connected to the tubular nozzle. This frangible connection has a predetermined breaking point configured to release the marking element when the frangible connection is broken before a tube is completely pushed on the tube connector. The visible element is configured to remain engaged or retained on the tube connector or on a tube connected to the tube connector, to thereby remain, after a tube has been connected to the tube connector, as a marking element configured to be visually perceivable from the exterior of the tube. By means of such retained visible part of the flow restricting orifice outside of a connected tube it is possible to visually check whether a flow restricting orifice has been mounted in a mouth of a tube connector although the mouth of the tube connector is no longer visible when a tube has been connected.
In case there is only one type of flow restricting orifice the marking element needs to be visible only but does not need to carry any further information. In case there is more than one type (size) of flow restricting orifice the marking element should be indicative for the type of flow restricting orifice, for example by its size, shape, graphical symbols, characters, numbers or colour. In a preferred embodiment the marking element is a coloured marking element with a colour that is representative for the type flow restricting orifice.
The flow restricting orifice allows to separate the visible marking in the form of a marking element in the course of the assembly of the flow restricting orifice to the tube connector and connecting the tube to the tube connector, wherein the marking element is configured to remain linked to the assembly of tube connector and tube after the tube has been connected to thereby serve as a visible marking. This allows to check whether a flow restricting orifice has been placed in the mouth of the tube connector before the tube has been connected; in this case the marking element is a marker that a flow restricting orifice has been mounted. In case of more than one type of flow restricting orifices this also allows to check by a particular code of the marking element which type of flow restricting orifice has been mounted. As indicated above the code carried by the marking element could be its size, shape, graphical symbols, characters, numbers or colour.
As far as reference is made herein to a “visible” marking or indicator which allows “visual” inspection, this does not imply that a human operator is necessarily required to visually inspect the tubes connected to the tube connectors; the visual check can also be performed with a camera connected to a control unit (computer) which is programmed to perform pattern recognition to check for the presence of the marking element as a final check of tubes connected to tube connectors for the presence of the desired flow restricting orifice. In case the marking element carries information on the type (size) of flow restricting orifice the visual recognition program is arranged to identify the coded information, for example to identify the colour of the marking element.
In a preferred embodiment the marking element is a visible ring element which surrounds the tubular nozzle and which circumferentially extends at least 180° around the tubular nozzle. This shape of the marking element including a ring or a ring segment permits that the visible ring element remains retained around a tube connector or a tube connected to the tube connector, i.e. retained by embracing at least partly the circumference of a tube connector in front of a connected tube and/or the circumference of a front end portion of the tube.
In a preferred embodiment the tubular nozzle of the flow restricting orifice comprises an outer end portion adjoining the insert portion, wherein the outer end portion has a circumferential shoulder for limiting movement of the tubular nozzle into a mouth of a tube connector. In this case the frangible connection is connected to the outer end portion of the tubular nozzle so that the insertion portion the flow restricting orifice can be inserted into a mouth of a tube connector without affecting the frangible connection. Preferably, the outer end portion has at its outer end facing away from the insertion portion a tapering end portion so that the outer diameter is lowest at the end of the outer end portion remote from the insertion portion. This design assists in guiding a tube when the outer end portion is inserted into a mouth of the tube. Preferably also the circumferential shoulder has a tapering shape such that the shoulder has the largest outer diameter at the end of the outer end portion which adjoins the insertion portion. This largest outer diameter is preferably larger than the inner diameter of a tube that is to be connected to a tube connector being equipped with the flow restricting orifice. If this largest outer diameter of the shoulder of the outer end portion has a diameter that is larger than the inner diameter of the associated tube this will prevent that the orifice might be blown out of the mouth of the tube connector and into the tube due to fluid flow out of the tube connector.
According to a preferred embodiment the predetermined breaking point of the frangible connection is, in radial direction of the tubular nozzle, located closer to the tubular nozzle than to the surrounding marking element. This arrangement ensures that, after the frangible connection has been broken, a radially inwardly projecting portion of the frangible connection remains on the marking element. Such inwardly projecting remaining portion of the frangible connection allows the marking element to be pushed forward by a component pushing against the remaining portion of the breakage connection. In particular, it is preferred that the frangible connection is, in radial direction of the tubular nozzle, located closer to the the tubular nozzle than to the surrounding marking element.
In a preferred embodiment the frangible connection is formed by one or more connecting webs radially inwardly extending from the marking element and being connected to the tubular nozzle. The one or more connecting webs have a predetermined breakaging strength. Preferrably, the connecting web(s) extend(s) from the marking ring element. Preferrably, the connecting web(s) is (are) connected to an outer end portion of the tubular nozzle adjacent to the insertion portion and having an outwardly projecting shoulder for limiting movement of the tubular nozzle into a mouth of a tube connector. Preferably, several connecting webs are provided which are arranged circumferentially distributed around the outer end portion of the tubular nozzle. Preferably, the width of the one or more radially extending connecting webs is decreasing from the marking ring element towards the outer end portion of the tubular nozzle. In this case the predetermined breaking point is in the area of the lowest width of the one or more connecting webs.
In a preferred embodiment of the flow restricting orifice the visible marking is a colour marking and the marking element is a coloured element.
In a preferred embodiment the marking ring element is a closed ring completely surrounding the circumference of the tubular nozzle. Alternatively the marking ring element is an open ring element including a circumferential gap. The latter design allows the tubular ring element to be elastically expanded by opening the gap further to fit around larger radii.
In a preferred embodiment the visible marking further comprises a visible flag connected to the marking ring element to increase the area of the visible marking to enhance its visibility. Such arrangement is in particular useful for embodiments in which the marking ring element is relatively thin, i.e. has a low axial extension along the axial direction of the tubular nozzle.
In a preferred embodiment the frangible connection is configured to break upon a tube being pushed onto a tube connector, and the marking element is configured to be capable of being pushed onto a tube connector by a front end of a tube being pushed onto a tube connector. In this embodiment breaking of the frangible connection and moving the released marking element forward is automatically achieved by moving a tube onto the tube connector to connect it thereto, wherein the marking element is automatically retained on the tube connector in front of the tube or around a tube end portion.
In a preferred embodiment the marking ring element is formed as an axially extending cylindrical sleeve having an axial length that is larger than half of its outer diameter. In such embodiments the marking ring element in the form of an axially extending cylindrical sleeve can have the function of a so called wedding-band, i.e. it can embrace the front end portion of the tube on the tube connector, thereby increasing the burst strength of the connection of the tube on the tube connector.
In a preferred embodiment of this kind the cylindrical sleeve comprises at least one opening in its outer wall close to its leading end which is leading when it is pushed onto the tube connector by an advancing tube to be connected thereto, wherein the at least one opening is configured to serve as a window to allow visual inspection whether the tube has reached the region within the sleeve in which the at least one opening is located.
In a preferred embodiment the tubular nozzle, the visible marking including the marking element and the frangible connection connected to the tubular nozzle are formed as an integral part in one piece, optionally wherein the flow restricting orifice is an injection molded plastic part.
According to the present invention there is also provided an assembly of a tube connector and a flow restricting orifice as claimed, wherein the flow restricting orifice is fitted into a mouth of the tube connector.
The present invention is further directed to a method for equipping a tube connector with a flow restricting orifice and for connecting a tube to the tube connector equipped with the flow restricting orifice. This method comprises the steps:
The sequence of the steps of this method does not define a temporal order. For example the step of inserting the insert portion of the flow restricting orifice into a mouth of the tube connector and the steps of breaking the frangible connection and pushing the tube onto the tube connector can take place simultaneously, for example if the flow restricting orifice is first attached to the front end of a tube, whereafter the tube is pushed towards the tube connector, thereby introducing the insert portion of the flow restricting orifice in the mouth of the tube connector, breaking the frangible connection by pushing the tube further forward, thereby also moving the marking element to move further onto the tube connector to retained there is a visible indicator.
In a preferred embodiment the insert portion of the tubular nozzle is first inserted into the mouth of the tube connector, whereafter the frangible connection is broken by pushing a tube onto the tube connector such that a front end of the tube pushes against the marking element causing the frangible connection to break and to move the marking element forward by advancing the tube until the tube reaches its connected position on the tube connector, thereby leaving the marking element retained on the tube connector or on a front end portion of the tube.
Alternatively, it is also possible to first mount the flow restricting orifice in a mouth of a tube connector, then to break the breakage connection, either manually or using a tool, and then in a separate further step to push a tube onto the tube connector to connect it thereto.
The present invention will be described in the following with reference to embodiments illustrated in the drawings in which:
In the following two embodiments of the present invention will be described, wherein
The flow restricting orifice shown in
The flow restricting orifice shown in
Axially adjacent to the insertion portion 6 an outer end portion 8 of the tubular nozzle 4 is provided. This outer end portion 8 comprises a radially projecting, circumferentially extending shoulder for limiting movement of the flow restricting orifice 2 into a mouth of a tube connector.
The flow restricting orifice 2 further comprises a coloured element 10 which radially extends beyond the outer surfaces of the tubular nozzle 4, in this case a coloured ring element 10 surrounding the tubular nozzle at a greater radius then the tubular nozzle 4. The coloured ring element 10 is connected to the outer end portion 8 of the tubular nozzle 4 by a frangible connection 12 which can be seen best in
As can be seen in the view of the coloured ring element 10 in
As can be seen in
It will now be described how the flow restricting orifice 2 of
Then a tube 40 is advanced towards the tube connector 30 and is introduced into the annular gap between the outer end portion 8 of the tubular nozzle 4 and the coloured ring element 10, as shown in
Eventually the tube reaches its connected position in which the protrusion 11 of the coloured ring element is pressed against a circumferential collar of the tube connector, as can be seen in
In this manner the coloured ring element 10 remains as a visible indicator after tube 40 has been connected to the tube connector 30. This visible indicator permits a simple visual check whether a flow restricting orifice is present in the tube connector and which size the flow restricting orifice in the connected tube has, i.e. which degree of flow restriction is provided by the particular flow restricting orifice which is indicated by the colour of the coloured ring element.
The coloured ring element 10 is configured to be retained extending around the front end portion of the connected tube and around the tube connector. In the illustrated embodiment the coloured ring element is a closed ring that is by its closed shape prevented from falling off. In principle, also other designs of the coloured ring element 10 are possible, for example an open ring element with a circumferential gap that extends more than 180° around the circumference of the tube connected to the tube connector. In principle also other designs of coloured elements, other than rings or rings elements, are possible as long as the coloured element is provided with shape features that are arranged to interact and engage with complementary shape feature on the tube or on the connector which ensures that the coloured element is retained by engagement of the shape features on assembly of the tube on the tube connector. For example, the coloured element could have any other shape and include forwardly projecting pin or web that is guided and received in a bore of complementary cross-section formed in the collar of the tube connector for receiving the pin for retaining the coloured element on the tube connector.
In
Also the frangible connection is of the same design as the frangible connection 12 shown in
At the end of the sleeve of the coloured ring element 10′ overlapping with the tubular nozzle the wall of the sleeve is provided with openings 20 which serve as windows to allow visual inspection whether a tube that is inserted into the opening of the sleeve eventually reaches the end position inside the coloured ring element and abuts with its front end against the circumferential protrusion of the coloured ring element, as will be further explained below.
In
As shown in
The coloured ring element 10′ is then advanced together with the tube which is being pushed further onto the fir-tree portion 32 of the tube connector 30, as shown in
The tube 40 is then further pushed to move axially onto the tube connector, until it reaches its connected end position as shown in
In this connected position of the tube on the tube connector the coloured ring element 10′ again remains as a visible indicator that indicates, by its colour, the size (flow restriction capacity) of the tubular nozzle 4 of the flow restrictor.
One advantage of the second embodiment with the coloured ring element 10′ as an axially extensive sleeve is that the coloured ring element 10′ by its size has enhanced visibility and therefore makes visual inspection very simple.
A further advantageous effect of the flow restricting orifice 2′ of the second embodiment is a further function of the coloured ring element 10′ in the form of an axially extensive sleeve. This function is also referred to as wedding-band function of the sleeve of the coloured ring element 10′ which embraces and engages the tube end portion around the tube connector and which thereby increases the burst strength of the connection of the tube 40 on the tube connector 30. The engagement of the coloured ring element 10′ on the outer wall of the tube 40 is enhanced when the tube portion that is pushed onto the fir-tree portion 32 of the tube connector 30 is expanded and urged against the inner wall of the coloured ring element 10′, thereby also expanding the coloured ring element 10′ which causes a tight engagement of the coloured ring element 10′ around the front end portion of the tube in its connected position.
In the Figures and the description of the method for equipping a tube connector with a flow restricting orifice and for connecting a tube it was assumed that the flow restricting orifice 2, 2′ is first inserted with its insertion portion 6 into a mouth of the tube connector 30, whereafter the tube end portion is moved onto the fir-tree portion of the tube connector 30. However, it is also possible to first introduce the tube end portion of the tube 40 into the coloured ring element 10, 10′ of the flow restricting orifice 2, 2′, and then to move the tube with the flow restricting orifice 2, 2′ on its end portion towards the tube connector, to thereby introduce the insert portion 6 of the flow restricting orifice into the mouth of the tube connector, whereafter the tube is further pushed onto the fir-tree portion 32 of the tube connector 30, thereby breaking the frangible connection 12 to release the coloured ring element 10, 10′ and to push it further onto the tube connector until the tube 40 reaches its connected position with the coloured ring element surrounding the front end portion of the tube or of the tube connector in front of the tube as a visible indicator.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/060345 | 4/21/2021 | WO |