Information
-
Patent Grant
-
6681587
-
Patent Number
6,681,587
-
Date Filed
Friday, July 12, 200222 years ago
-
Date Issued
Tuesday, January 27, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 062 2285
- 062 2283
- 417 2222
- 417 2221
- 417 269
- 417 270
- 417 213
- 074 60
-
International Classifications
-
Abstract
A variable displacement compressor includes a housing assembly having a control pressure chamber. A drive shaft is rotatably supported by the housing assembly. Cylinder bores, each accommodating a piston, are formed about the drive shaft. Each piston defines a compression chamber inside the corresponding cylinder bore. Each piston compresses refrigerant drawn into the corresponding compression chamber from a suction pressure zone and discharges the refrigerant to a discharge pressure zone. The inclination of a swash plate changes in accordance with the pressure in the control pressure chamber. A supply passage connects the control pressure chamber to the discharge pressure zone. A pressure release passage connects the control pressure chamber to the suction pressure zone. A shutter, which is made of synthetic resin or rubber and includes a restricting passage, closes one of the supply passage and the pressure release passage.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a flow restricting structure in a displacement controlling mechanism of a variable displacement compressor that varies the inclination angle of a swash plate by adjusting the pressure in a control chamber, which accommodates the swash plate.
In a variable displacement compressor described in Japanese Laid-Open Patent Publication No. 8-338364, increasing the pressure in a control chamber, which is a crank chamber in the above publication, decreases the inclination angle of a swash plate, thereby reducing the displacement of the compressor. Decreasing the pressure in the crank chamber increases the inclination angle of the swash plate, thereby increasing the displacement of the compressor. The pressure in the crank chamber is controlled by supplying refrigerant from a discharge chamber to the crank chamber and releasing refrigerant from the crank chamber to a suction chamber. A control valve is located in a passage through which refrigerant is supplied from the discharge chamber to the crank chamber. The control valve controls the flow rate of refrigerant supplied from the discharge chamber to the crank chamber.
Refrigerant in the crank chamber continuously flows out through a passage for releasing refrigerant from the crank chamber to the suction chamber. The flow rate of refrigerant from the crank chamber to the suction chamber needs to be controlled by arranging a restrictor in the passage.
However, since the cross-sectional area of a restrictor needs to be small, it is significantly difficult to directly bore the restrictor in the passage. Alternatively, a restrictor may be formed in a metallic member that is fitted to the passage. In this case, the metallic member needs to be fitted in the passage accurately and tightly in contact with the passage. The metallic member therefore needs to be manufactured with high accuracy. This is troublesome and increases the manufacturing cost.
SUMMARY OF THE INVENTION
Accordingly, it is an objective of the present invention to provide an inexpensive and easy-to-form flow restricting structure in a displacement controlling mechanism of a variable displacement compressor.
To achieve the above objective, the present invention provides a variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone. The compressor includes a housing assembly, a drive shaft,a plurality of cylinder bores, a plurality of pistons, a swash plate, a supply passage, a pressure release passage, and a shutter. The housing assembly has a control pressure chamber. The drive shaft is rotatably supported by the housing assembly. The cylinder bores are formed in the housing assembly and are arranged about the drive shaft. Each piston is accommodated in one of the cylinder bores and defines a compression chamber inside the cylinder bore. The swash plate is tiltably accommodated in the control pressure chamber and reciprocates each piston inside the corresponding cylinder bore. Each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone. The inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber. The supply passage connects the control pressure chamber to the discharge pressure zone. Refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage. The pressure release passage connects the control pressure chamber to the suction pressure zone. Refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage. The shutter closes one of the supply passage and the pressure release passage. The shutter is made of synthetic resin or rubber and includes a restricting passage.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG.
1
(
a
) is a cross-sectional view illustrating a compressor according to a first embodiment of the present invention;
FIG.
1
(
b
) is an enlarged partial cross-sectional view illustrating the compressor shown in FIG.
1
(
a
);
FIG.
1
(
c
) is a cross-sectional view taken along line
1
c
—
1
c
in FIG.
1
(
b
);
FIG. 2
is a cross-sectional view taken along line
2
—
2
in FIG.
1
(
a
);
FIG. 3
is a cross sectional view taken along line
3
—
3
in FIG.
1
(
a
);
FIG. 4
is an enlarged partial cross-sectional view illustrating a compressor according to a second embodiment of the present invention;
FIG. 5
is an enlarged partial cross-sectional view illustrating a compressor according to a third embodiment of the present invention;
FIG. 6
is an enlarged partial cross-sectional view illustrating a compressor according to a fourth embodiment of the present invention;
FIG.
7
(
a
) is a partial cross-sectional view illustrating a compressor according to a fifth embodiment of the present invention;
FIG.
7
(
b
) is an enlarged partial cross-sectional view illustrating the compressor shown in FIG.
7
(
a
);
FIG.
8
(
a
) is a partial cross-sectional view illustrating a compressor according to a sixth embodiment of the present invention;
FIG.
8
(
b
) is a cross-sectional view taken along line
8
b
-
8
b
in FIG.
8
(
a
);
FIG. 9
is a cross sectional view illustrating a compressor according to a seventh embodiment of the present invention;
FIG.
10
(
a
) is a partial cross-sectional view illustrating a compressor according to an eighth embodiment of the present invention; and
FIG.
10
(
b
) is a cross-sectional view taken along line
10
b
-
10
b
in FIG.
10
(
a
).
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment of the present invention will now be described with reference to FIGS.
1
(
a
) to
3
.
As shown in FIG.
1
(
a
), a front housing member
12
is secured to the front end of a cylinder block
11
. A rear housing member
13
is secured to the rear end of the cylinder block
11
with a valve plate assembly
60
arranged in between. The valve plate assembly
60
includes a main plate
14
, a first sub-plate
15
, a second sub-plate
16
, and a retainer plate
17
. The left end of the compressor in FIG.
1
(
a
) is defined as the front of the compressor, and the right end is defined as the rear of the compressor.
The front housing member
12
and the cylinder block
11
define a control pressure chamber
121
. The control pressure chamber
121
rotatably supports a drive shaft
18
. The drive shaft
18
extends through the control pressure chamber
121
. A lug plate
19
is fixed to the drive shaft
18
inside the control pressure chamber
121
. A first radial bearing
20
is arranged between the circumferential surface of a shaft hole
122
of the front housing member
12
and the drive shaft
18
. A thrust bearing
21
is arranged between the front housing member
12
and the lug plate
19
. A central bore
111
is formed at the center of the cylinder block
11
. A second radial bearing
22
is arranged between the rear end of the drive shaft
18
, which is inserted in the central bore
111
, and the circumferential surface of the central bore
111
. The drive shaft
18
is rotatably supported by the front housing member
12
via the first radial bearing
20
. The drive shaft
18
is rotatably supported by the cylinder block
11
via the second radial bearing
22
. In the first embodiment, the front housing member
12
, the cylinder block
11
, and the rear housing member
13
form the housing assembly.
The drive shaft
18
projects outside of the compressor through the shaft hole
122
. The projecting portion of the drive shaft
18
is connected to and driven by the external drive source (such as a vehicular engine), which is not shown. A mechanical seal
23
is arranged between the shaft hole
122
and the drive shaft
18
. The mechanical seal
23
prevents gas from leaking along the circumferential surface
181
of the drive shaft
18
from the control pressure chamber
121
.
A swash plate
24
is supported by the drive shaft
18
. The swash plate
24
slides along and tilts with respect to the axial direction of the drive shaft
18
. In other words, the swash plate is tiltably accommodated at an inclination angle in the control pressure chamber
121
. A pair of guide pins
25
(see
FIG. 2
) is secured to the swash plate
24
. Each guide pin
25
is slidably inserted in one of guide holes
191
formed on the lug plate
19
. The cooperation of the guide holes
191
and the guide pins
25
permits the swash plate
24
to tilt with respect to the axial direction of the drive shaft
18
and rotate integrally with the drive shaft
18
.
Cylinder bores
112
are formed about the drive shaft
18
in the cylinder block
11
at equal angular intervals. (Only one cylinder bore is shown in FIG.
1
(
a
) but five cylinder bores are formed in the first embodiment as shown in
FIG. 3
) Each cylinder bore
112
accommodates a piston
26
. Each piston
26
defines a compression chamber
113
in the corresponding cylinder bore
112
. The rotation of the swash plate
24
, which rotates integrally with the drive shaft
18
, is converted to the reciprocation of the pistons
26
via the shoes
27
. Thus, each piston
26
reciprocates inside the corresponding cylinder bore
112
.
As shown in
FIG. 3
, a suction chamber
131
, which is a suction pressure zone, and a discharge chamber
132
, which is a discharge pressure zone, are defined in the rear housing member
13
. The discharge chamber
132
surrounds the suction chamber
131
. The suction chamber
131
is separated from the discharge chamber
132
by a dividing wall
28
.
The valve plate assembly
60
has suction ports
141
, suction valve flaps
151
, discharge ports
142
, and discharge valve flaps
161
. Each set of one suction port
141
, one suction valve flap
151
, one discharge port
142
, and one discharge valve flap
161
corresponds to one of the cylinder bores
112
. Each cylinder bore
112
is communicated with the suction chamber
131
via the corresponding suction port
141
. Each cylinder bore
112
is communicated with the discharge chamber
132
via the corresponding discharge port
142
.
As shown in FIG.
1
(
a
), when each piston
26
moves from the top dead center to the bottom dead center (from the right side to the left side in FIG.
1
(
a
)), refrigerant gas in the suction chamber
131
is drawn into the corresponding compression chamber
113
via the corresponding suction port
141
and suction valve flap
151
. When each piston
26
moves from the bottom dead center to the top dead center (from the left side to the right side in FIG.
1
(
a
)), refrigerant in the corresponding compression chamber
113
is compressed to a predetermined pressure and is discharged to the discharge chamber
132
via the corresponding discharge port
142
and discharge valve flap
161
. The retainer plate
17
includes retainers
171
, which correspond to the discharge valves
161
. Each retainer restricts the opening degree of the corresponding discharge valve flap
161
. When refrigerant is discharged from each compression chamber
113
to the discharge chamber
132
, a compression reaction force is generated. The compression reaction force is received by the front housing member
12
via the corresponding piston
26
, the shoes
27
, the swash plate
24
, the guide pins
25
, the lug plate
19
, and the thrust bearing
21
. Refrigerant in the discharge chamber
132
then flows to the suction chamber
131
through an external refrigerant circuit
49
, which includes a condenser
50
, an expansion valve
51
, and an evaporator
52
.
The discharge chamber
132
is connected to the control pressure chamber
121
via a supply passage
29
, which extends through the cylinder block
11
. The supply passage
29
transfers refrigerant in the discharge chamber
132
to the control pressure chamber
121
. The control pressure chamber
121
is connected to the suction chamber
131
via a pressure release passage
30
, which extends through the cylinder block
11
. As shown in FIG.
1
(
b
), the pressure release passage
30
having a circular cross-section includes a large diameter section
31
and a small diameter section
32
. The large diameter section
31
is defined by a passage defining wall
311
. Refrigerant in the control pressure chamber
121
flows to the suction chamber
131
through the pressure release passage
30
. That is, the pressure in the control pressure chamber
121
is released into the suction chamber
131
through the pressure release passage
30
.
As shown in FIG.
1
(
b
), a columnar shutter
34
, which is made of synthetic resin, is fitted in the large diameter section
31
. An end surface
341
of the shutter
34
contacts a step
33
formed between the large diameter section
31
and the small diameter section
32
. A restricting groove
35
is formed on the surface of the shutter
34
, to extend longitudinally along a circumferential surface
342
of the shutter
34
and radially along the end surface
341
. The large diameter section
31
is communicated with the small diameter section
32
via the restricting groove
35
. The pressure in the control pressure chamber
121
is adjusted by releasing pressure through the restricting groove
35
of the shutter
34
.
As shown in FIG.
1
(
a
), an electromagnetic control valve
36
is arranged in the supply passage
29
. The control valve
36
is excited and de-excited by a controller (not shown). The controller excites and de-excites the control valve
36
in accordance with the passenger room temperature detected by a temperature sensor (not shown), and a target temperature, which is set by a temperature determining device (not shown). When no current is supplied to the control valve
36
, the control valve
36
is in a released state. When current is supplied to the control valve
36
, the control valve
36
is in a closed state. That is, when the control valve
36
is de-excited, refrigerant in the discharge chamber
132
flows to the control pressure chamber
121
, and when the control valve
36
is excited, refrigerant in the discharge chamber
132
does not flow to the control pressure chamber
121
. The control valve
36
controls the flow of refrigerant from the discharge chamber
132
to the control pressure chamber
121
.
The inclination angle of the swash plate
24
is changed in accordance with the pressure in the control pressure chamber
121
. Increasing the pressure in the control pressure chamber
121
reduces the inclination angle of the swash plate
24
, and decreasing the pressure in the control pressure chamber
121
increases the inclination angle of the swash plate
24
. When refrigerant is supplied from the discharge chamber
132
to the control pressure chamber
121
, the pressure in the control pressure chamber
121
increases. When the supply of refrigerant from the discharge chamber
132
to the control pressure chamber
121
is stopped, the pressure in the control pressure chamber
121
decreases. That is, the inclination angle of the swash plate
24
is controlled by the control valve
36
.
The maximum inclination of the swash plate
24
is determined by the contact between the lug plate
19
and the swash plate
24
. A snap ring
37
arranged on the drive shaft
18
determines the minimum inclination of the swash plate
24
.
The first embodiment provides the following advantages.
(1-1) The part of the circumferential surface
342
of the shutter
34
on which the restricting groove
35
is formed need not be tightly in contact with the passage defining wall
311
of the large diameter section
31
. That is, the diameter of the shutter
34
may be slightly smaller than the diameter of the large diameter section
31
.
The shutter
34
is made of synthetic resin, which permits the shutter
34
to be elastically deformed. Therefore, even if the diameter of the shutter
34
is slightly larger than the diameter of the large diameter section
31
, the shutter
34
can be fitted to the large diameter section
31
by the elastic deformation.
That is, the shutter
34
need not be manufactured with high dimensional accuracy. Therefore, the shutter
34
is manufactured at low cost. Furthermore, the shutter
34
can easily be manufactured by molding.
(1-2) The restricting groove
35
can easily be formed by molding.
(1-3) The restricting groove
35
can easily be formed on the surface of the shutter
34
. The surface of the shutter
34
is suitable for forming the restricting groove
35
.
(1-4) For example, in the case where the diameter of the shutter
34
is smaller than the diameter of the large diameter section
31
, the sum of the cross-sectional area of a space formed between the passage defining wall
311
of the large diameter section
31
and the circumferential surface
342
of the shutter
34
and the cross-sectional area of the restricting groove
35
exceeds the appropriate restricting area. However, the end surface
341
of the shutter
34
is tightly in contact with the step
33
by the pressure difference between the control pressure chamber
121
and the suction chamber
131
. Furthermore, a space having a predetermined dimension an end surface
341
faces the step
33
with a space having a predetermined dimension between the end surface
341
and the step
33
. The dimension of the space is arranged to be appropriate for restricting the flow rate of refrigerant between the control pressure chamber
121
and the suction chamber
131
. Therefore, the cross-sectional area of a passage defined by the end surface
341
and the step
33
is equivalent to the appropriate cross-sectional area of the restricting groove
35
. Thus, the restricting groove
35
reliably restricts the flow rate of refrigerant.
The second embodiment will now be described with reference to FIG.
4
. Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the embodiment of FIGS.
1
(
a
) to
3
and detailed explanations are omitted.
A tapered portion
343
is formed on a shutter
34
A, which is formed of synthetic resin. The diameter of the distal portion of the tapered portion
343
is smaller than the diameter of the large diameter section
31
. Therefore, the shutter
34
A is easily fitted into the large diameter section
31
.
The third embodiment will now be described with reference to FIG.
5
. In the third embodiment, like or the same reference numerals are given to those components that are like or the same as the corresponding components of the second embodiment shown in FIG.
4
.
A shutter
34
B is a truncated cone made of synthetic resin. A restricting groove
35
B is formed on the surface of the shutter
34
B to extend along the conical surface of the shutter
34
B. A passage defining wall
311
B of a large diameter section
31
B is a conical surface. The shutter
34
B can easily be fitted into the large diameter section
31
B.
The fourth embodiment will now be described with reference to FIG.
6
. In the fourth embodiment, like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment shown in FIGS.
1
(
a
) to
3
.
A restricting passage
38
extends through the axial center of a shutter
34
C formed of synthetic resin. The shutter
34
C can be formed by molding. Thus, the restricting passage
38
can easily be formed by molding or boring.
The fifth embodiment will now be described with reference to FIGS.
7
(
a
) and
7
(
b
). Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment of FIGS.
1
(
a
) to
3
and detailed explanations are omitted.
An electromagnetic control valve
39
is located in a pressure release passage
30
D. The control valve
39
is excited and de-excited by a controller (not shown). When the current supply to the control valve
39
is stopped, the control valve
39
is in a closed state. When current is supplied to the control valve
39
, the control valve
39
is in an open state. That is, when the control valve
39
is de-excited, refrigerant in the control pressure chamber
121
does not flow to the suction chamber
131
, and when the control valve
39
is excited, refrigerant in the control pressure chamber
121
flows to the suction chamber
131
. The control valve
39
controls the flow of refrigerant from the control pressure chamber
121
to the suction chamber
131
.
A supply passage
29
D having a circular cross-section includes a large diameter section
40
and a small diameter section
41
. Refrigerant in the discharge chamber
132
flows into the control pressure chamber
121
via the supply passage
29
D. That is, the pressure in the discharge chamber
132
is released into the control pressure chamber
121
through the supply passage
29
D. A shutter
34
D, which is formed of synthetic resin, is fitted in the large diameter section
40
. A restricting groove
35
D is formed on the surface of the shutter
34
D to extend along the circumferential surface of the shutter
34
D.
The fifth embodiment provides the same advantages as the first embodiment shown in FIGS.
1
(
a
) to
3
.
The sixth embodiment will now be described with reference to FIGS.
8
(
a
) and
8
(
b
). Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment of FIGS.
1
(
a
) to
3
and detailed explanations are omitted.
The central bore
111
is communicated with the suction chamber
131
via a port
143
, which is formed in the valve plate assembly
60
. A shutter
42
is arranged between the circumferential surface of the central bore
111
and the end portion of the drive shaft
18
. The shutter
42
is made of synthetic resin such as polytetrafluoro-ethylene. A snap ring
53
is arranged on the circumferential surface of the central bore
111
. The snap ring
53
restricts the movement of the shutter
42
from a position closer to the control pressure chamber
121
toward the suction chamber
131
.
As shown in FIG.
8
(
b
), an outer circumferential surface
421
of the shutter
42
is tightly in contact with the circumferential surface of the central bore
111
. An inner circumferential surface
422
of the shutter
42
is slidably and tightly in contact with the circumferential surface
181
of the drive shaft
18
. The shutter
42
slides along the circumferential surface
181
of the drive shaft
18
or the circumferential surface of the central bore
111
with the rotation of the drive shaft
18
. Alternately, the shutter
42
slides along both the circumferential surface
181
of the drive shaft
18
and the circumferential surface of the central bore
111
with the rotation of the drive shaft
18
.
A restricting groove
43
is formed along the axial direction of the drive shaft
18
on the inner circumferential surface
422
of the shutter
42
. The control pressure chamber
121
is communicated with the suction chamber
131
via the restricting groove
43
and the port
143
. Refrigerant in the control pressure chamber
121
flows to the suction chamber
131
through spaces in the second radial bearing
22
, the restricting groove
43
, and the port
143
.
The sixth embodiment provides the following advantages.
(6-1) The shutter
42
permits refrigerant to move from the control pressure chamber
121
to the suction chamber
131
. However, it is not required that the shutter
42
perfectly prevent leakage of refrigerant between the inner circumferential surface
422
of the shutter
42
and the circumferential surface
181
of the drive shaft
18
and between the outer circumferential surface
421
of the shutter
42
and the circumferential surface of the central bore
111
. Therefore, the shutter
42
can be manufactured without high accuracy as long as the shutter
42
can be fitted to the drive shaft
18
and the central bore
111
to slide along the circumferential surface
181
of the drive shaft
18
or the circumferential surface of the central bore
111
. That is, the shutter
42
need not be manufactured with high dimensional accuracy. Therefore, the shutter
42
is easily manufactured at low cost.
(6-2) The restricting groove
43
is easily formed on the inner circumferential surface
422
of the shutter
42
. The inner circumferential surface
422
of the shutter
42
is suitable for forming the restricting groove
43
.
(6-3) The synthetic resin, which has lower frictional force than metal, is suitable for the shutter
42
. Particularly, polytetrafluoro-ethylene, which has low frictional force, is optimal for the shutter
42
.
(6-4) Refrigerant in the control pressure chamber
121
flows to the suction chamber
131
through the second radial bearing
22
and the restricting groove
43
. Therefore, lubricating oil flows with refrigerant that moves from the control pressure chamber
121
to the central bore
111
. This reliably lubricates the second radial bearing
22
.
The seventh embodiment will now be described with reference to FIG.
9
. Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment of FIGS.
1
(
a
) to
3
and detailed explanations are omitted.
A shutter
44
made of synthetic resin is fitted between the drive shaft
18
and the circumferential surface of the shaft hole
122
. A snap ring
54
is located on the circumferential surface
181
of the drive shaft
18
. The snap ring
54
restricts the movement of the shutter
44
from a position closer to the first radial bearing
20
toward the mechanical seal
23
. A restricting passage, which is a restricting groove
45
in the seventh embodiment, is formed on the surface of the shutter
44
to extend along the axial direction of the drive shaft
18
on the outer circumferential surface
441
of the shutter
44
. Part of the shaft hole
122
, which is positioned by the mechanical seal
23
and the shutter
44
, is communicated with the control pressure chamber
121
via the restricting groove
45
.
The shaft hole
122
is communicated with the suction chamber
131
via a first passage
46
, which is formed in the front housing member
12
, a second passage
47
, which is formed in the cylinder block
11
, and a port
144
formed in the valve plate assembly
60
. Refrigerant in the control pressure chamber
121
flows to the suction chamber
131
through the thrust bearing
21
, the first radial bearing
20
, the restricting groove
45
, the shaft hole
122
, the first and second passages
46
,
47
, and the port
144
.
The seventh embodiment provides the same advantages as (6-1), (6-2), and (6-3) of the sixth embodiment shown in FIGS.
8
(
a
) and
8
(
b
).
The restricting groove
45
is easily formed on the outer circumferential surface
441
of the shutter
44
. The outer circumferential surface
441
of the shutter
44
is suitable for forming the restricting groove
45
.
Refrigerant in the control pressure chamber
121
flows to the suction chamber
131
through the thrust bearing
21
and the first radial bearing
20
. Therefore, lubricating oil flows with refrigerant that moves from the control pressure chamber
121
to the shaft hole
122
. This reliably lubricates the thrust bearing
21
and the first radial bearing
20
.
The eighth embodiment will now be described with reference to FIGS.
10
(
a
) and
10
(
b
). Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the seventh embodiment of FIG.
9
and detailed explanations are omitted.
A ring
48
, which is fitted between the drive shaft
18
and the shaft hole
122
, is made of rubber (such as nitrile-butadiene rubber (NBR)) and has a U-shaped cross-section. A restricting bore
481
extends through the substantial center of the ring
48
. Part of the shaft hole
122
, which is positioned by the mechanical seal
23
and the ring
48
, is communicated with the control pressure chamber
121
through spaces in the thrust bearing
21
and the radial bearing
20
, and through the restricting bore
481
. Therefore, the pressure in the control pressure chamber
121
applied on the rear side of the shutter
48
brings the ring
48
tightly in contact with the circumferential surface
181
of the drive shaft
18
and the circumferential surface of the shaft hole
122
. In the eighth embodiment, the restricting bore
481
and the ring
48
constitute a restricting mechanism.
The eighth embodiment provides the same advantages as (1-1), and (1-5) to (1-9) of the first embodiment shown in FIGS.
1
(
a
) to
3
.
NBR is suitable for the ring
48
in that NBR has anti-deterioration property against the refrigerant and the lubricating oil.
The elastic deformation of rubber permits the ring
48
to be manufactured with less dimensional accuracy compared to a case when the ring
48
is formed of synthetic resin. Therefore, the ring
48
made of rubber is manufactured more easily than the ring
48
made of synthetic resin.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.
(1) The shutter
34
,
34
A,
34
B,
34
C and
34
D in the embodiments shown in FIGS.
1
(
a
) to
7
(
b
) may be made of rubber (such as NBR).
(2) The shutter
42
,
44
in the embodiments shown in FIGS.
8
(
a
) to
9
may be made of rubber (such as NBR).
(3) The ring
48
in the eighth embodiment shown in FIGS.
10
(
a
) and
10
(
b
) may be made of synthetic resin.
Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone, the compressor comprising:a housing assembly, which has a control pressure chamber; a drive shaft, which is rotatably supported by the housing assembly; a plurality of cylinder bores formed in the housing assembly, wherein the cylinder bores are arranged about the drive shaft; a plurality of pistons, each of which is accommodated in one of the cylinder bores, wherein each piston defines a compression chamber inside the corresponding cylinder bore; a swash plate, which is tiltably accommodated in the control pressure chamber, wherein the swash plate reciprocates each piston inside the corresponding cylinder bore, and each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone, and wherein the inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber; a supply passage, which connects the control pressure chamber to the discharge pressure zone, wherein refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage; a pressure release passage, which connects the control pressure chamber to the suction pressure zone, wherein refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage; and a shutter for closing one of the supply passage and the pressure release passage, wherein the shutter is made of synthetic resin or rubber and includes a restricting passage.
- 2. The compressor according to claim 1, wherein the restricting passage is a groove formed on the shutter.
- 3. The compressor according to claim 1, wherein a passage closed by the shutter is defined by a passage defining wall formed on the housing assembly and has a circular cross-section, and wherein the shutter is fitted to the passage defining wall.
- 4. The compressor according to claim 1, wherein a passage closed by the shutter has an annular cross section, wherein the passage is defined by the circumferential surface of the drive shaft and a passage defining wall formed on the housing assembly, which surrounds the drive shaft, and the shutter has an annular cross-section and surrounds the drive shaft, and wherein the shutter is fitted between the circumferential surface of the drive shaft and the passage defining wall.
- 5. The compressor according to claim 4, wherein the shutter is made of polytetrafluoro-ethylene.
- 6. The compressor according to claim 1, wherein the shutter is made of nitrile-butadiene rubber.
- 7. The compressor according to claim 1, wherein the restricting passage extends through the shutter.
- 8. The compressor according to claim 1, wherein a passage closed by the shutter has a large diameter section and a small diameter section, wherein a step is formed between the large diameter section and the small diameter section, wherein the shutter contacts the step.
- 9. A variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone, the compressor comprising:a housing assembly, which has a control pressure chamber; a drive shaft, which is rotatably supported by the housing assembly; a plurality of cylinder bores formed in the housing assembly, wherein the cylinder bores are arranged about the drive shaft; a plurality of pistons, each of which is accommodated in one of the cylinder bores, wherein each piston defines a compression chamber inside the corresponding cylinder bore; a swash plate, which is tiltably accommodated in the control pressure chamber, wherein the swash plate reciprocates each piston inside the corresponding cylinder bore, and each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone, and wherein the inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber; a supply passage, which connects the control pressure chamber to the discharge pressure zone, wherein refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage, wherein the housing assembly has a passage defining wall, which defines the supply passage; a pressure release passage, which connects the control pressure chamber to the suction pressure zone, wherein refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage, wherein the housing assembly has a passage defining wall, which defines the pressure release passage; and a shutter for closing one of the supply passage and the pressure release passage, wherein the shutter is fitted to the passage defining wall defining the corresponding passage, wherein the shutter is made of synthetic resin or rubber and includes a restricting passage.
- 10. The compressor according to claim 9, wherein the restricting passage is a groove formed on the shutter.
- 11. The compressor according to claim 9, wherein the passage closed by the shutter has a section having an annular cross-section.
- 12. The compressor according to claim 9, wherein the shutter is made of nitrile-butadiene rubber.
- 13. The compressor according to claim 9, wherein the restricting passage extends through the shutter.
- 14. A variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone, the compressor comprising:a housing assembly, which has a control pressure chamber; a drive shaft, which is rotatably supported by the housing assembly; a plurality of cylinder bores formed in the housing assembly, wherein the cylinder bores are arranged about the drive shaft; a plurality of pistons, each of which is accommodated in one of the cylinder bores, wherein each piston defines a compression chamber inside the corresponding cylinder bore; a swash plate, which is tiltably accommodated in the control pressure chamber, wherein the swash plate reciprocates each piston inside the corresponding cylinder bore, and each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone, and wherein the inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber; a supply passage, which connects the control pressure chamber to the discharge pressure zone, wherein refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage; a pressure release passage, which connects the control pressure chamber to the suction pressure zone, wherein refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage, wherein at least one of the supply passage and the pressure release passage has an annular section that is defined by the circumferential surface of the drive shaft and the circumferential wall of the housing assembly that surrounds the drive shaft; and an annular shutter for closing the annular section, wherein the shutter is fitted between the circumferential surface of the drive shaft and the housing assembly, wherein the shutter is made of synthetic resin or rubber and includes a restricting passage.
- 15. The compressor according to claim 14, wherein the restricting passage is a groove formed on the shutter.
- 16. The compressor according to claim 14, wherein the shutter is made of polytetrafluoro-ethylene.
- 17. The compressor according to claim 14, wherein the restricting passage extends through the shutter.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-213169 |
Jul 2001 |
JP |
|
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