Flow restricting structure in displacement controlling mechanism of variable displacement compressor

Information

  • Patent Grant
  • 6681587
  • Patent Number
    6,681,587
  • Date Filed
    Friday, July 12, 2002
    22 years ago
  • Date Issued
    Tuesday, January 27, 2004
    21 years ago
Abstract
A variable displacement compressor includes a housing assembly having a control pressure chamber. A drive shaft is rotatably supported by the housing assembly. Cylinder bores, each accommodating a piston, are formed about the drive shaft. Each piston defines a compression chamber inside the corresponding cylinder bore. Each piston compresses refrigerant drawn into the corresponding compression chamber from a suction pressure zone and discharges the refrigerant to a discharge pressure zone. The inclination of a swash plate changes in accordance with the pressure in the control pressure chamber. A supply passage connects the control pressure chamber to the discharge pressure zone. A pressure release passage connects the control pressure chamber to the suction pressure zone. A shutter, which is made of synthetic resin or rubber and includes a restricting passage, closes one of the supply passage and the pressure release passage.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a flow restricting structure in a displacement controlling mechanism of a variable displacement compressor that varies the inclination angle of a swash plate by adjusting the pressure in a control chamber, which accommodates the swash plate.




In a variable displacement compressor described in Japanese Laid-Open Patent Publication No. 8-338364, increasing the pressure in a control chamber, which is a crank chamber in the above publication, decreases the inclination angle of a swash plate, thereby reducing the displacement of the compressor. Decreasing the pressure in the crank chamber increases the inclination angle of the swash plate, thereby increasing the displacement of the compressor. The pressure in the crank chamber is controlled by supplying refrigerant from a discharge chamber to the crank chamber and releasing refrigerant from the crank chamber to a suction chamber. A control valve is located in a passage through which refrigerant is supplied from the discharge chamber to the crank chamber. The control valve controls the flow rate of refrigerant supplied from the discharge chamber to the crank chamber.




Refrigerant in the crank chamber continuously flows out through a passage for releasing refrigerant from the crank chamber to the suction chamber. The flow rate of refrigerant from the crank chamber to the suction chamber needs to be controlled by arranging a restrictor in the passage.




However, since the cross-sectional area of a restrictor needs to be small, it is significantly difficult to directly bore the restrictor in the passage. Alternatively, a restrictor may be formed in a metallic member that is fitted to the passage. In this case, the metallic member needs to be fitted in the passage accurately and tightly in contact with the passage. The metallic member therefore needs to be manufactured with high accuracy. This is troublesome and increases the manufacturing cost.




SUMMARY OF THE INVENTION




Accordingly, it is an objective of the present invention to provide an inexpensive and easy-to-form flow restricting structure in a displacement controlling mechanism of a variable displacement compressor.




To achieve the above objective, the present invention provides a variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone. The compressor includes a housing assembly, a drive shaft,a plurality of cylinder bores, a plurality of pistons, a swash plate, a supply passage, a pressure release passage, and a shutter. The housing assembly has a control pressure chamber. The drive shaft is rotatably supported by the housing assembly. The cylinder bores are formed in the housing assembly and are arranged about the drive shaft. Each piston is accommodated in one of the cylinder bores and defines a compression chamber inside the cylinder bore. The swash plate is tiltably accommodated in the control pressure chamber and reciprocates each piston inside the corresponding cylinder bore. Each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone. The inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber. The supply passage connects the control pressure chamber to the discharge pressure zone. Refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage. The pressure release passage connects the control pressure chamber to the suction pressure zone. Refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage. The shutter closes one of the supply passage and the pressure release passage. The shutter is made of synthetic resin or rubber and includes a restricting passage.




Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:




FIG.


1


(


a


) is a cross-sectional view illustrating a compressor according to a first embodiment of the present invention;




FIG.


1


(


b


) is an enlarged partial cross-sectional view illustrating the compressor shown in FIG.


1


(


a


);




FIG.


1


(


c


) is a cross-sectional view taken along line


1




c





1




c


in FIG.


1


(


b


);





FIG. 2

is a cross-sectional view taken along line


2





2


in FIG.


1


(


a


);





FIG. 3

is a cross sectional view taken along line


3





3


in FIG.


1


(


a


);





FIG. 4

is an enlarged partial cross-sectional view illustrating a compressor according to a second embodiment of the present invention;





FIG. 5

is an enlarged partial cross-sectional view illustrating a compressor according to a third embodiment of the present invention;





FIG. 6

is an enlarged partial cross-sectional view illustrating a compressor according to a fourth embodiment of the present invention;




FIG.


7


(


a


) is a partial cross-sectional view illustrating a compressor according to a fifth embodiment of the present invention;




FIG.


7


(


b


) is an enlarged partial cross-sectional view illustrating the compressor shown in FIG.


7


(


a


);




FIG.


8


(


a


) is a partial cross-sectional view illustrating a compressor according to a sixth embodiment of the present invention;




FIG.


8


(


b


) is a cross-sectional view taken along line


8




b


-


8




b


in FIG.


8


(


a


);





FIG. 9

is a cross sectional view illustrating a compressor according to a seventh embodiment of the present invention;




FIG.


10


(


a


) is a partial cross-sectional view illustrating a compressor according to an eighth embodiment of the present invention; and




FIG.


10


(


b


) is a cross-sectional view taken along line


10




b


-


10




b


in FIG.


10


(


a


).











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the present invention will now be described with reference to FIGS.


1


(


a


) to


3


.




As shown in FIG.


1


(


a


), a front housing member


12


is secured to the front end of a cylinder block


11


. A rear housing member


13


is secured to the rear end of the cylinder block


11


with a valve plate assembly


60


arranged in between. The valve plate assembly


60


includes a main plate


14


, a first sub-plate


15


, a second sub-plate


16


, and a retainer plate


17


. The left end of the compressor in FIG.


1


(


a


) is defined as the front of the compressor, and the right end is defined as the rear of the compressor.




The front housing member


12


and the cylinder block


11


define a control pressure chamber


121


. The control pressure chamber


121


rotatably supports a drive shaft


18


. The drive shaft


18


extends through the control pressure chamber


121


. A lug plate


19


is fixed to the drive shaft


18


inside the control pressure chamber


121


. A first radial bearing


20


is arranged between the circumferential surface of a shaft hole


122


of the front housing member


12


and the drive shaft


18


. A thrust bearing


21


is arranged between the front housing member


12


and the lug plate


19


. A central bore


111


is formed at the center of the cylinder block


11


. A second radial bearing


22


is arranged between the rear end of the drive shaft


18


, which is inserted in the central bore


111


, and the circumferential surface of the central bore


111


. The drive shaft


18


is rotatably supported by the front housing member


12


via the first radial bearing


20


. The drive shaft


18


is rotatably supported by the cylinder block


11


via the second radial bearing


22


. In the first embodiment, the front housing member


12


, the cylinder block


11


, and the rear housing member


13


form the housing assembly.




The drive shaft


18


projects outside of the compressor through the shaft hole


122


. The projecting portion of the drive shaft


18


is connected to and driven by the external drive source (such as a vehicular engine), which is not shown. A mechanical seal


23


is arranged between the shaft hole


122


and the drive shaft


18


. The mechanical seal


23


prevents gas from leaking along the circumferential surface


181


of the drive shaft


18


from the control pressure chamber


121


.




A swash plate


24


is supported by the drive shaft


18


. The swash plate


24


slides along and tilts with respect to the axial direction of the drive shaft


18


. In other words, the swash plate is tiltably accommodated at an inclination angle in the control pressure chamber


121


. A pair of guide pins


25


(see

FIG. 2

) is secured to the swash plate


24


. Each guide pin


25


is slidably inserted in one of guide holes


191


formed on the lug plate


19


. The cooperation of the guide holes


191


and the guide pins


25


permits the swash plate


24


to tilt with respect to the axial direction of the drive shaft


18


and rotate integrally with the drive shaft


18


.




Cylinder bores


112


are formed about the drive shaft


18


in the cylinder block


11


at equal angular intervals. (Only one cylinder bore is shown in FIG.


1


(


a


) but five cylinder bores are formed in the first embodiment as shown in

FIG. 3

) Each cylinder bore


112


accommodates a piston


26


. Each piston


26


defines a compression chamber


113


in the corresponding cylinder bore


112


. The rotation of the swash plate


24


, which rotates integrally with the drive shaft


18


, is converted to the reciprocation of the pistons


26


via the shoes


27


. Thus, each piston


26


reciprocates inside the corresponding cylinder bore


112


.




As shown in

FIG. 3

, a suction chamber


131


, which is a suction pressure zone, and a discharge chamber


132


, which is a discharge pressure zone, are defined in the rear housing member


13


. The discharge chamber


132


surrounds the suction chamber


131


. The suction chamber


131


is separated from the discharge chamber


132


by a dividing wall


28


.




The valve plate assembly


60


has suction ports


141


, suction valve flaps


151


, discharge ports


142


, and discharge valve flaps


161


. Each set of one suction port


141


, one suction valve flap


151


, one discharge port


142


, and one discharge valve flap


161


corresponds to one of the cylinder bores


112


. Each cylinder bore


112


is communicated with the suction chamber


131


via the corresponding suction port


141


. Each cylinder bore


112


is communicated with the discharge chamber


132


via the corresponding discharge port


142


.




As shown in FIG.


1


(


a


), when each piston


26


moves from the top dead center to the bottom dead center (from the right side to the left side in FIG.


1


(


a


)), refrigerant gas in the suction chamber


131


is drawn into the corresponding compression chamber


113


via the corresponding suction port


141


and suction valve flap


151


. When each piston


26


moves from the bottom dead center to the top dead center (from the left side to the right side in FIG.


1


(


a


)), refrigerant in the corresponding compression chamber


113


is compressed to a predetermined pressure and is discharged to the discharge chamber


132


via the corresponding discharge port


142


and discharge valve flap


161


. The retainer plate


17


includes retainers


171


, which correspond to the discharge valves


161


. Each retainer restricts the opening degree of the corresponding discharge valve flap


161


. When refrigerant is discharged from each compression chamber


113


to the discharge chamber


132


, a compression reaction force is generated. The compression reaction force is received by the front housing member


12


via the corresponding piston


26


, the shoes


27


, the swash plate


24


, the guide pins


25


, the lug plate


19


, and the thrust bearing


21


. Refrigerant in the discharge chamber


132


then flows to the suction chamber


131


through an external refrigerant circuit


49


, which includes a condenser


50


, an expansion valve


51


, and an evaporator


52


.




The discharge chamber


132


is connected to the control pressure chamber


121


via a supply passage


29


, which extends through the cylinder block


11


. The supply passage


29


transfers refrigerant in the discharge chamber


132


to the control pressure chamber


121


. The control pressure chamber


121


is connected to the suction chamber


131


via a pressure release passage


30


, which extends through the cylinder block


11


. As shown in FIG.


1


(


b


), the pressure release passage


30


having a circular cross-section includes a large diameter section


31


and a small diameter section


32


. The large diameter section


31


is defined by a passage defining wall


311


. Refrigerant in the control pressure chamber


121


flows to the suction chamber


131


through the pressure release passage


30


. That is, the pressure in the control pressure chamber


121


is released into the suction chamber


131


through the pressure release passage


30


.




As shown in FIG.


1


(


b


), a columnar shutter


34


, which is made of synthetic resin, is fitted in the large diameter section


31


. An end surface


341


of the shutter


34


contacts a step


33


formed between the large diameter section


31


and the small diameter section


32


. A restricting groove


35


is formed on the surface of the shutter


34


, to extend longitudinally along a circumferential surface


342


of the shutter


34


and radially along the end surface


341


. The large diameter section


31


is communicated with the small diameter section


32


via the restricting groove


35


. The pressure in the control pressure chamber


121


is adjusted by releasing pressure through the restricting groove


35


of the shutter


34


.




As shown in FIG.


1


(


a


), an electromagnetic control valve


36


is arranged in the supply passage


29


. The control valve


36


is excited and de-excited by a controller (not shown). The controller excites and de-excites the control valve


36


in accordance with the passenger room temperature detected by a temperature sensor (not shown), and a target temperature, which is set by a temperature determining device (not shown). When no current is supplied to the control valve


36


, the control valve


36


is in a released state. When current is supplied to the control valve


36


, the control valve


36


is in a closed state. That is, when the control valve


36


is de-excited, refrigerant in the discharge chamber


132


flows to the control pressure chamber


121


, and when the control valve


36


is excited, refrigerant in the discharge chamber


132


does not flow to the control pressure chamber


121


. The control valve


36


controls the flow of refrigerant from the discharge chamber


132


to the control pressure chamber


121


.




The inclination angle of the swash plate


24


is changed in accordance with the pressure in the control pressure chamber


121


. Increasing the pressure in the control pressure chamber


121


reduces the inclination angle of the swash plate


24


, and decreasing the pressure in the control pressure chamber


121


increases the inclination angle of the swash plate


24


. When refrigerant is supplied from the discharge chamber


132


to the control pressure chamber


121


, the pressure in the control pressure chamber


121


increases. When the supply of refrigerant from the discharge chamber


132


to the control pressure chamber


121


is stopped, the pressure in the control pressure chamber


121


decreases. That is, the inclination angle of the swash plate


24


is controlled by the control valve


36


.




The maximum inclination of the swash plate


24


is determined by the contact between the lug plate


19


and the swash plate


24


. A snap ring


37


arranged on the drive shaft


18


determines the minimum inclination of the swash plate


24


.




The first embodiment provides the following advantages.




(1-1) The part of the circumferential surface


342


of the shutter


34


on which the restricting groove


35


is formed need not be tightly in contact with the passage defining wall


311


of the large diameter section


31


. That is, the diameter of the shutter


34


may be slightly smaller than the diameter of the large diameter section


31


.




The shutter


34


is made of synthetic resin, which permits the shutter


34


to be elastically deformed. Therefore, even if the diameter of the shutter


34


is slightly larger than the diameter of the large diameter section


31


, the shutter


34


can be fitted to the large diameter section


31


by the elastic deformation.




That is, the shutter


34


need not be manufactured with high dimensional accuracy. Therefore, the shutter


34


is manufactured at low cost. Furthermore, the shutter


34


can easily be manufactured by molding.




(1-2) The restricting groove


35


can easily be formed by molding.




(1-3) The restricting groove


35


can easily be formed on the surface of the shutter


34


. The surface of the shutter


34


is suitable for forming the restricting groove


35


.




(1-4) For example, in the case where the diameter of the shutter


34


is smaller than the diameter of the large diameter section


31


, the sum of the cross-sectional area of a space formed between the passage defining wall


311


of the large diameter section


31


and the circumferential surface


342


of the shutter


34


and the cross-sectional area of the restricting groove


35


exceeds the appropriate restricting area. However, the end surface


341


of the shutter


34


is tightly in contact with the step


33


by the pressure difference between the control pressure chamber


121


and the suction chamber


131


. Furthermore, a space having a predetermined dimension an end surface


341


faces the step


33


with a space having a predetermined dimension between the end surface


341


and the step


33


. The dimension of the space is arranged to be appropriate for restricting the flow rate of refrigerant between the control pressure chamber


121


and the suction chamber


131


. Therefore, the cross-sectional area of a passage defined by the end surface


341


and the step


33


is equivalent to the appropriate cross-sectional area of the restricting groove


35


. Thus, the restricting groove


35


reliably restricts the flow rate of refrigerant.




The second embodiment will now be described with reference to FIG.


4


. Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the embodiment of FIGS.


1


(


a


) to


3


and detailed explanations are omitted.




A tapered portion


343


is formed on a shutter


34


A, which is formed of synthetic resin. The diameter of the distal portion of the tapered portion


343


is smaller than the diameter of the large diameter section


31


. Therefore, the shutter


34


A is easily fitted into the large diameter section


31


.




The third embodiment will now be described with reference to FIG.


5


. In the third embodiment, like or the same reference numerals are given to those components that are like or the same as the corresponding components of the second embodiment shown in FIG.


4


.




A shutter


34


B is a truncated cone made of synthetic resin. A restricting groove


35


B is formed on the surface of the shutter


34


B to extend along the conical surface of the shutter


34


B. A passage defining wall


311


B of a large diameter section


31


B is a conical surface. The shutter


34


B can easily be fitted into the large diameter section


31


B.




The fourth embodiment will now be described with reference to FIG.


6


. In the fourth embodiment, like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment shown in FIGS.


1


(


a


) to


3


.




A restricting passage


38


extends through the axial center of a shutter


34


C formed of synthetic resin. The shutter


34


C can be formed by molding. Thus, the restricting passage


38


can easily be formed by molding or boring.




The fifth embodiment will now be described with reference to FIGS.


7


(


a


) and


7


(


b


). Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment of FIGS.


1


(


a


) to


3


and detailed explanations are omitted.




An electromagnetic control valve


39


is located in a pressure release passage


30


D. The control valve


39


is excited and de-excited by a controller (not shown). When the current supply to the control valve


39


is stopped, the control valve


39


is in a closed state. When current is supplied to the control valve


39


, the control valve


39


is in an open state. That is, when the control valve


39


is de-excited, refrigerant in the control pressure chamber


121


does not flow to the suction chamber


131


, and when the control valve


39


is excited, refrigerant in the control pressure chamber


121


flows to the suction chamber


131


. The control valve


39


controls the flow of refrigerant from the control pressure chamber


121


to the suction chamber


131


.




A supply passage


29


D having a circular cross-section includes a large diameter section


40


and a small diameter section


41


. Refrigerant in the discharge chamber


132


flows into the control pressure chamber


121


via the supply passage


29


D. That is, the pressure in the discharge chamber


132


is released into the control pressure chamber


121


through the supply passage


29


D. A shutter


34


D, which is formed of synthetic resin, is fitted in the large diameter section


40


. A restricting groove


35


D is formed on the surface of the shutter


34


D to extend along the circumferential surface of the shutter


34


D.




The fifth embodiment provides the same advantages as the first embodiment shown in FIGS.


1


(


a


) to


3


.




The sixth embodiment will now be described with reference to FIGS.


8


(


a


) and


8


(


b


). Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment of FIGS.


1


(


a


) to


3


and detailed explanations are omitted.




The central bore


111


is communicated with the suction chamber


131


via a port


143


, which is formed in the valve plate assembly


60


. A shutter


42


is arranged between the circumferential surface of the central bore


111


and the end portion of the drive shaft


18


. The shutter


42


is made of synthetic resin such as polytetrafluoro-ethylene. A snap ring


53


is arranged on the circumferential surface of the central bore


111


. The snap ring


53


restricts the movement of the shutter


42


from a position closer to the control pressure chamber


121


toward the suction chamber


131


.




As shown in FIG.


8


(


b


), an outer circumferential surface


421


of the shutter


42


is tightly in contact with the circumferential surface of the central bore


111


. An inner circumferential surface


422


of the shutter


42


is slidably and tightly in contact with the circumferential surface


181


of the drive shaft


18


. The shutter


42


slides along the circumferential surface


181


of the drive shaft


18


or the circumferential surface of the central bore


111


with the rotation of the drive shaft


18


. Alternately, the shutter


42


slides along both the circumferential surface


181


of the drive shaft


18


and the circumferential surface of the central bore


111


with the rotation of the drive shaft


18


.




A restricting groove


43


is formed along the axial direction of the drive shaft


18


on the inner circumferential surface


422


of the shutter


42


. The control pressure chamber


121


is communicated with the suction chamber


131


via the restricting groove


43


and the port


143


. Refrigerant in the control pressure chamber


121


flows to the suction chamber


131


through spaces in the second radial bearing


22


, the restricting groove


43


, and the port


143


.




The sixth embodiment provides the following advantages.




(6-1) The shutter


42


permits refrigerant to move from the control pressure chamber


121


to the suction chamber


131


. However, it is not required that the shutter


42


perfectly prevent leakage of refrigerant between the inner circumferential surface


422


of the shutter


42


and the circumferential surface


181


of the drive shaft


18


and between the outer circumferential surface


421


of the shutter


42


and the circumferential surface of the central bore


111


. Therefore, the shutter


42


can be manufactured without high accuracy as long as the shutter


42


can be fitted to the drive shaft


18


and the central bore


111


to slide along the circumferential surface


181


of the drive shaft


18


or the circumferential surface of the central bore


111


. That is, the shutter


42


need not be manufactured with high dimensional accuracy. Therefore, the shutter


42


is easily manufactured at low cost.




(6-2) The restricting groove


43


is easily formed on the inner circumferential surface


422


of the shutter


42


. The inner circumferential surface


422


of the shutter


42


is suitable for forming the restricting groove


43


.




(6-3) The synthetic resin, which has lower frictional force than metal, is suitable for the shutter


42


. Particularly, polytetrafluoro-ethylene, which has low frictional force, is optimal for the shutter


42


.




(6-4) Refrigerant in the control pressure chamber


121


flows to the suction chamber


131


through the second radial bearing


22


and the restricting groove


43


. Therefore, lubricating oil flows with refrigerant that moves from the control pressure chamber


121


to the central bore


111


. This reliably lubricates the second radial bearing


22


.




The seventh embodiment will now be described with reference to FIG.


9


. Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the first embodiment of FIGS.


1


(


a


) to


3


and detailed explanations are omitted.




A shutter


44


made of synthetic resin is fitted between the drive shaft


18


and the circumferential surface of the shaft hole


122


. A snap ring


54


is located on the circumferential surface


181


of the drive shaft


18


. The snap ring


54


restricts the movement of the shutter


44


from a position closer to the first radial bearing


20


toward the mechanical seal


23


. A restricting passage, which is a restricting groove


45


in the seventh embodiment, is formed on the surface of the shutter


44


to extend along the axial direction of the drive shaft


18


on the outer circumferential surface


441


of the shutter


44


. Part of the shaft hole


122


, which is positioned by the mechanical seal


23


and the shutter


44


, is communicated with the control pressure chamber


121


via the restricting groove


45


.




The shaft hole


122


is communicated with the suction chamber


131


via a first passage


46


, which is formed in the front housing member


12


, a second passage


47


, which is formed in the cylinder block


11


, and a port


144


formed in the valve plate assembly


60


. Refrigerant in the control pressure chamber


121


flows to the suction chamber


131


through the thrust bearing


21


, the first radial bearing


20


, the restricting groove


45


, the shaft hole


122


, the first and second passages


46


,


47


, and the port


144


.




The seventh embodiment provides the same advantages as (6-1), (6-2), and (6-3) of the sixth embodiment shown in FIGS.


8


(


a


) and


8


(


b


).




The restricting groove


45


is easily formed on the outer circumferential surface


441


of the shutter


44


. The outer circumferential surface


441


of the shutter


44


is suitable for forming the restricting groove


45


.




Refrigerant in the control pressure chamber


121


flows to the suction chamber


131


through the thrust bearing


21


and the first radial bearing


20


. Therefore, lubricating oil flows with refrigerant that moves from the control pressure chamber


121


to the shaft hole


122


. This reliably lubricates the thrust bearing


21


and the first radial bearing


20


.




The eighth embodiment will now be described with reference to FIGS.


10


(


a


) and


10


(


b


). Like or the same reference numerals are given to those components that are like or the same as the corresponding components of the seventh embodiment of FIG.


9


and detailed explanations are omitted.




A ring


48


, which is fitted between the drive shaft


18


and the shaft hole


122


, is made of rubber (such as nitrile-butadiene rubber (NBR)) and has a U-shaped cross-section. A restricting bore


481


extends through the substantial center of the ring


48


. Part of the shaft hole


122


, which is positioned by the mechanical seal


23


and the ring


48


, is communicated with the control pressure chamber


121


through spaces in the thrust bearing


21


and the radial bearing


20


, and through the restricting bore


481


. Therefore, the pressure in the control pressure chamber


121


applied on the rear side of the shutter


48


brings the ring


48


tightly in contact with the circumferential surface


181


of the drive shaft


18


and the circumferential surface of the shaft hole


122


. In the eighth embodiment, the restricting bore


481


and the ring


48


constitute a restricting mechanism.




The eighth embodiment provides the same advantages as (1-1), and (1-5) to (1-9) of the first embodiment shown in FIGS.


1


(


a


) to


3


.




NBR is suitable for the ring


48


in that NBR has anti-deterioration property against the refrigerant and the lubricating oil.




The elastic deformation of rubber permits the ring


48


to be manufactured with less dimensional accuracy compared to a case when the ring


48


is formed of synthetic resin. Therefore, the ring


48


made of rubber is manufactured more easily than the ring


48


made of synthetic resin.




It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.




(1) The shutter


34


,


34


A,


34


B,


34


C and


34


D in the embodiments shown in FIGS.


1


(


a


) to


7


(


b


) may be made of rubber (such as NBR).




(2) The shutter


42


,


44


in the embodiments shown in FIGS.


8


(


a


) to


9


may be made of rubber (such as NBR).




(3) The ring


48


in the eighth embodiment shown in FIGS.


10


(


a


) and


10


(


b


) may be made of synthetic resin.




Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone, the compressor comprising:a housing assembly, which has a control pressure chamber; a drive shaft, which is rotatably supported by the housing assembly; a plurality of cylinder bores formed in the housing assembly, wherein the cylinder bores are arranged about the drive shaft; a plurality of pistons, each of which is accommodated in one of the cylinder bores, wherein each piston defines a compression chamber inside the corresponding cylinder bore; a swash plate, which is tiltably accommodated in the control pressure chamber, wherein the swash plate reciprocates each piston inside the corresponding cylinder bore, and each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone, and wherein the inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber; a supply passage, which connects the control pressure chamber to the discharge pressure zone, wherein refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage; a pressure release passage, which connects the control pressure chamber to the suction pressure zone, wherein refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage; and a shutter for closing one of the supply passage and the pressure release passage, wherein the shutter is made of synthetic resin or rubber and includes a restricting passage.
  • 2. The compressor according to claim 1, wherein the restricting passage is a groove formed on the shutter.
  • 3. The compressor according to claim 1, wherein a passage closed by the shutter is defined by a passage defining wall formed on the housing assembly and has a circular cross-section, and wherein the shutter is fitted to the passage defining wall.
  • 4. The compressor according to claim 1, wherein a passage closed by the shutter has an annular cross section, wherein the passage is defined by the circumferential surface of the drive shaft and a passage defining wall formed on the housing assembly, which surrounds the drive shaft, and the shutter has an annular cross-section and surrounds the drive shaft, and wherein the shutter is fitted between the circumferential surface of the drive shaft and the passage defining wall.
  • 5. The compressor according to claim 4, wherein the shutter is made of polytetrafluoro-ethylene.
  • 6. The compressor according to claim 1, wherein the shutter is made of nitrile-butadiene rubber.
  • 7. The compressor according to claim 1, wherein the restricting passage extends through the shutter.
  • 8. The compressor according to claim 1, wherein a passage closed by the shutter has a large diameter section and a small diameter section, wherein a step is formed between the large diameter section and the small diameter section, wherein the shutter contacts the step.
  • 9. A variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone, the compressor comprising:a housing assembly, which has a control pressure chamber; a drive shaft, which is rotatably supported by the housing assembly; a plurality of cylinder bores formed in the housing assembly, wherein the cylinder bores are arranged about the drive shaft; a plurality of pistons, each of which is accommodated in one of the cylinder bores, wherein each piston defines a compression chamber inside the corresponding cylinder bore; a swash plate, which is tiltably accommodated in the control pressure chamber, wherein the swash plate reciprocates each piston inside the corresponding cylinder bore, and each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone, and wherein the inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber; a supply passage, which connects the control pressure chamber to the discharge pressure zone, wherein refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage, wherein the housing assembly has a passage defining wall, which defines the supply passage; a pressure release passage, which connects the control pressure chamber to the suction pressure zone, wherein refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage, wherein the housing assembly has a passage defining wall, which defines the pressure release passage; and a shutter for closing one of the supply passage and the pressure release passage, wherein the shutter is fitted to the passage defining wall defining the corresponding passage, wherein the shutter is made of synthetic resin or rubber and includes a restricting passage.
  • 10. The compressor according to claim 9, wherein the restricting passage is a groove formed on the shutter.
  • 11. The compressor according to claim 9, wherein the passage closed by the shutter has a section having an annular cross-section.
  • 12. The compressor according to claim 9, wherein the shutter is made of nitrile-butadiene rubber.
  • 13. The compressor according to claim 9, wherein the restricting passage extends through the shutter.
  • 14. A variable displacement compressor for compressing refrigerant that is drawn into a suction pressure zone and discharging the refrigerant to a discharge pressure zone, the compressor comprising:a housing assembly, which has a control pressure chamber; a drive shaft, which is rotatably supported by the housing assembly; a plurality of cylinder bores formed in the housing assembly, wherein the cylinder bores are arranged about the drive shaft; a plurality of pistons, each of which is accommodated in one of the cylinder bores, wherein each piston defines a compression chamber inside the corresponding cylinder bore; a swash plate, which is tiltably accommodated in the control pressure chamber, wherein the swash plate reciprocates each piston inside the corresponding cylinder bore, and each piston compresses refrigerant that is drawn into the corresponding compression chamber from the suction pressure zone and discharges the refrigerant to the discharge pressure zone, and wherein the inclination angle of the swash plate is varied in accordance with the pressure in the control pressure chamber; a supply passage, which connects the control pressure chamber to the discharge pressure zone, wherein refrigerant in the discharge pressure zone flows to the control pressure chamber through the supply passage; a pressure release passage, which connects the control pressure chamber to the suction pressure zone, wherein refrigerant in the control pressure chamber is released to the suction pressure zone through the pressure release passage, wherein at least one of the supply passage and the pressure release passage has an annular section that is defined by the circumferential surface of the drive shaft and the circumferential wall of the housing assembly that surrounds the drive shaft; and an annular shutter for closing the annular section, wherein the shutter is fitted between the circumferential surface of the drive shaft and the housing assembly, wherein the shutter is made of synthetic resin or rubber and includes a restricting passage.
  • 15. The compressor according to claim 14, wherein the restricting passage is a groove formed on the shutter.
  • 16. The compressor according to claim 14, wherein the shutter is made of polytetrafluoro-ethylene.
  • 17. The compressor according to claim 14, wherein the restricting passage extends through the shutter.
Priority Claims (1)
Number Date Country Kind
2001-213169 Jul 2001 JP
US Referenced Citations (8)
Number Name Date Kind
5318410 Kawamura et al. Jun 1994 A
5842835 Kawaguchi et al. Dec 1998 A
5865604 Kawaguchi et al. Feb 1999 A
5890878 Murase et al. Apr 1999 A
5964578 Suitou et al. Oct 1999 A
5975859 Kawaguchi et al. Nov 1999 A
6010312 Suitou et al. Jan 2000 A
6062823 Kawaguchi et al. May 2000 A
Foreign Referenced Citations (3)
Number Date Country
0855 506 Jul 1998 EP
6-185460 Jul 1994 JP
8-338364 Dec 1996 JP