Patent Application
20150251833
The present invention is related to a flowpack comprising a tray.
Packaging comprising a tray with one or more cavity(ies) closed by a lidding film are known in the art. The tray is usually produced by thermoforming a polymeric monolayer or a multiple layer film in a mould comprising one or more cavity(ies). Alternatively, such a tray can be performed by injection moulding.
Both thermoforming and injection moulding induce strong limitations in the performance of the tray. For example, films comprising an absolute barrier layer, such as a metallic layer or a metal oxide layer, cannot be thermoformed without losing the barrier properties. Technically speaking, such an absolute barrier layer can be added on the formed trays, but the complexity and cost of depositing such layers on three-dimensional structures limit their use to very specific applications.
Furthermore, those processes also exclude the use of pre-printed films, and printing the entire 3D structure is difficult.
For those reasons, tray/lidding packages comprising one or more cavity(ies) are usually overwrapped by a secondary package, this secondary package offering the possibilities of printed surfaces and/or barrier properties that are usually not available on a tray.
WO 2008/086388 A1 discloses a flowpack comprising a tray, wherein the cavities of the tray are closed by a separate label that is not part of the initial flowpack film.
The use of secondary packaging should nevertheless be avoided in order to globally reduce the packaging waste.
The present invention discloses a flowpack comprising a cross-sealed film, said film comprising one or more polymeric layer(s), said flowpack enclosing a tray comprising one or more cavity(ies), the film forming said flowpack being sealed against said tray and forming the lid closing the cavity(ies) of said tray, said lid being part of the initial film of the flowpack.
Preferred embodiments of the present invention disclose at least one or a suitable combination of the following features:
The flowpack of the invention can be produced by a process comprising the steps of:
Advantageously, the step of providing a flowpack is performed by producing the flowpack around the filled tray on an horizontal form fill seal (HFFS) machine.
Alternatively, the flowpack of the invention can be produced by a process comprising the steps of:
The present invention is related to a flowpack 1 enclosing a tray 5 comprising one or more cavity(ies), the film 6 forming said flowpack 1 being sealed against said tray 5 and forming a lid closing the individual cavity(ies) 9, said lid being part of the initial film of the flowpack.
Such flowpack 1 presents several advantages in comparison with prior-art tray packaging. As a first advantage, there is no need for a secondary packaging, as the flowrap film 6 completely encloses the tray 5.
As a further advantage, the flowpack 1 of the invention can be easily produced on modified horizontal form fill and seal machines or thermoform fill seal machines.
For example, filled trays can be fed to an horizontal form fill seal machine, wherein the flowpack 1 is formed and sealed around the filled tray, the inner surface of the flowpack 1 being sealed in a subsequent step on the top surface of the tray, thereby closing the individual cavities.
Alternatively, it is also possible to modify a thermoform fill seal (TFFS) process to produce the flowpack of the invention. In that case, a bottom film is fed to the modified TFFS machine, thermoformed in a tray mould comprising one or more cavity(ies) and cut into the desired dimensions. Alternatively, a tray 5 can be directly fed to the machine.
The goods 7 to be packed are then distributed in the cavity(ies) 9, and the film 6 forming the flowpack 1 is sealed onto the upper surface of the tray, as a lidding would be sealed on a tray 5 in standard thermoform fill and seal processes or in a tray/lidding process, the sole difference being that the film 6 is wider than the tray 5, so that it can be subsequently folded and cross-sealed for forming the flowpack 1.
On a further station known from horizontal form fill and seal machines, the film 6 can be folded and sealed under the tray by means of a fin seal 8 or a lap seal.
A last station also known from horizontal form fill and seal machines seal and cut the cross-seals 4 to close the flowpacks 1.
Such a process simplifies the general process known in the prior art, as usually the secondary packaging is added on a separate device.
In order to ease the individual opening of the cavities 9, the film 6 forming the flowpack 1 preferably comprises weakened lines 2 crossing the cavities. Advantageously, said weakened lines 2 are located around the top of the cavities 9. Such weakened lines 2 can be for example produced by laser scoring at the lidding-sealing station. Alternatively, the weakened lines 2 can be produced on the film before the packing process. In that case, optical marks are preferably present on the film 6 in order to have the weakened lines 2 correctly positioned with regard to the cavities 9.
Preferably, the transverse seals 4 and the fin seal 8 or lap seal are cold seals.
Advantageously, the seal between the tray and the film forming the flowpack 1 is a heat seal.
Typical film-tray compositions are monolayer thermoformed or moulded trays comprising polyester or polyolefins such as PET, PETG or a-PET, PP, or HDPE. Optionally the tray can be a multilayer tray comprising a sealant layer.
Suitable flowpack/lidding films are selected from the group consisting of:
| Number | Date | Country | Kind |
|---|---|---|---|
| 12187604.9 | Oct 2012 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2013/067816 | 8/28/2013 | WO | 00 |
