Microfluidic systems are used to perform different operations on small volumes of fluid. For example, microfluidic systems can move, mix, separate, and perform fluid analysis of different types of fluids. Such systems can be used in the medical industry, for example to analyze DNA, detect pathogens, perform clinical diagnostic testing, and aiding in synthetic chemistry. Such microfluidic systems may also be used in other industries.
The accompanying drawings illustrate various examples of the principles described herein and are part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements. The figures are not necessarily to scale, and the size of some parts may be exaggerated to more clearly illustrate the example shown. Moreover, the drawings provide examples and/or implementations consistent with the description; however, the description is not limited to the examples and/or implementations provided in the drawings.
Cellular biology is a field of biology that studies the structure, function, and operation of cells. In an example, a biological sample may contain cells or other biological components of interest that are to be analyzed. As a particular example, a biological sample may include bacteria that is to be incubated and studied. To study a biological sample, the biological sample may be introduced into an analysis volume and observed with data being collected as the biological sample is observed. In some examples external stimulus such as heat may be applied to the biological sample. A greater understanding of the cells or other biological component of interest may lead to scientific developments.
While such biological analysis may yield beneficial results, some environmental conditions of these analyses may skew results. For example, such microfluidic systems may be susceptible to unwanted evaporation. That is, the small reaction volumes and large surface-to-volume ratios in microfluidic systems may mean that microfluidic experiments are sensitive to loss of fluid on a level that otherwise may be considered insignificant in macroscopic experiments. Take a bacterial incubation as an example. In such an experiment, a collection of cells or bacteria is mixed with a drug or reagent and incubated on-chip for minutes to hours, often at above-room temperatures such as 37° C. For a variety of reasons, the reaction chamber may be connected to outside atmosphere and other air volumes by vents, ports, inlet channels, and outlet channels. Evaporation from open surfaces may reduce the test volume, change concentrations of reagents, and affect the incubation in other ways. Each of these factors may impact bacterial growth.
As another example, unwanted evaporation during high-temperature holds of nucleic acid amplification reactions, either PCR or isothermal, may impact the amplification of DNA or RNA. As described above, in PCR, a fluid sample is thermally cycled up to temperatures as high as 100° C. This high temperature may induce intensive evaporation from any open surface connected to the reaction volume. Such evaporation results in a loss of the fluid sample, introduction of air bubbles, which may pulsate with temperature and move the fluid in undesired manners, and may result in accumulation of fluorescent die, which may skew any test results.
Accordingly, the present specification describes a system that isolates the analysis chamber from vent ports and other open surfaces once the analysis chamber is filled and a biological reaction is started. Specifically, the present specification discloses a method of isolating water-based test fluids by immiscible oils.
That is, to reduce evaporation, a fluid sample should be isolated from the rest of the system during device operation. Accordingly, the present fluid analysis system blocks pathways between the fluid sample and external and internal volumes, including inlet and outlet channels leading to the analysis chamber. Specifically, the present fluid analysis system accomplishes the task by introducing an auxiliary service fluid, an “oil,” with low saturated vapor pressure. After the analysis chamber is filled with the fluid sample, oil is pushed to fill segments of the inlet and outlet channels. Doing so isolates the fluid sample from vent ports and other free surfaces and reduces or eliminates evaporation. The oil is transported into the sealing position by elevating the device operating temperature which increases the volume of a trapped gas bubble. Expanding gas pushes the oil into its designated locations.
Specifically, the present specification describes a fluid analysis system. The fluid analysis system includes an inlet channel to an analysis chamber. The analysis chamber is to receive a fluid sample to be analyzed. The fluid analysis system also includes a fluid branch having a fluidic junction along the inlet channel. A gas chamber in fluid communication with the fluid branch houses a volume of trapped gas. The fluid analysis system also includes a sealing fluid delivery system to fill the fluid branch with a sealing fluid. A heater of the fluid analysis system is adjacent the gas chamber to heat the gas chamber such that the trapped gas expands to push the sealing fluid into the inlet channel to seal the analysis chamber.
In an example, a first capillary break at the fluidic junction prevents the sealing fluid from entering the inlet channel prior to heating the gas chamber. A second capillary break in the fluid branch upstream of the gas chamber may prevent backflow of the sealing fluid through the fluid branch. In this example, the second capillary break has a smaller opening than the first capillary break. In an example, the capillary break has different characteristics as compared to the first capillary break. For example, the length, width, capillary break gap, holding pressure, and/or hydrophobicity of the second capillary break may be different than those of the first capillary break. The fluid analysis system may further include a gas chamber capillary break to prevent the sealing fluid from entering the gas chamber.
In an example, the sealing fluid has a lower vapor pressure than the fluid sample and is immiscible with the fluid sample. A number of actuators may transport the sealing fluid and the fluid sample throughout the fluid analysis system.
The present specification also describes a method. According to the method, a sealing fluid is introduced through a fluid branch to a fluidic junction with an inlet channel of an analysis chamber. A fluid sample is introduced into the analysis chamber via the inlet channel. Trapped gas in a gas chamber that is in fluid communication with the fluid branch is heated. Via expansion of the trapped gas in the gas chamber, the sealing fluid is transported into a body of the inlet channel to seal the analysis chamber and prevent evaporation from the analysis chamber.
In an example, the sealing fluid is at least one of silicon oil, mineral oil, hexadecane, a hydrofluoroether-based fluid, and a fluorocarbon-based fluid. In an example, the sealing fluid is prevented from entering the body of the inlet channel until the gas chamber is heated. The sealing fluid is also prevented from flowing into the gas chamber and backflowing through the fluid branch.
In another example, a fluid analysis system includes an analysis chamber having an inlet channel and an outlet channel, a first fluid branch having a fluidic junction along the inlet channel, and a second fluid branch having a fluidic junction along the outlet channel. A first gas chamber is in fluid communication with the first fluid branch and a second gas chamber is in fluid communication with the second fluid branch. The fluid analysis system includes a sealing fluid delivery system to fill the first fluid branch and second fluid branch with a sealing fluid. The fluid analysis system also includes a heating system to heat the first gas chamber and the second gas chamber such that trapped gas expands to push the sealing fluid into the inlet channel and outlet channel.
In an example, the first gas chamber and the first fluid branch have different properties than the second gas chamber and second fluid branch, respectively. For example, the first gas chamber may have a different size than the second gas chamber. As another example, the first fluid branch may have a different length than the second fluid branch. The sealing fluid delivery system may include a shared sealing reservoir between the first fluid branch and the second fluid branch. In an example, the heating system includes a first heater adjacent the first gas chamber and a second heater adjacent the second gas chamber.
In summary, such a fluid analysis system 1) provides an evaporation free environment in which any number of biological or chemical reactions may take place, 2) provides a seal using immiscible fluid which does not evaporate and does not interfere with the biological or chemical reactions; and 3) does not include moveable parts which are susceptible to mechanical breakdown. However, the devices disclosed herein may address other matters and deficiencies in a number of technical areas.
Further, as used in the present specification and in the appended claims, the term “a number of” or similar language is meant to be understood broadly as any positive number including 1 to infinity.
Turning now to the figures,
In some examples, the fluid analysis system (100) may be a microfluidic structure. In other words, the inlet channel (102), fluid branch (104), and gas chamber (106) may be microfluidic structures. A microfluidic structure is a structure of sufficiently small size (e.g., of nanometer sized scale, micrometer sized scale, millimeter sized scale, etc.) to facilitate conveyance of small volumes of fluid (e.g., picoliter scale, nanoliter scale, microliter scale, milliliter scale, etc.).
As described above, the fluid analysis system (100) may be used to analyze any number of fluids. For example, the fluid analysis system (100) may be implemented in a life science application. As such, the fluid sample analyzed by the fluid analysis system (100) may be of a variety of types and may be used for a variety of applications. For example, the fluid may be a biological fluid. Accordingly, the biological fluid may be introduced into the analysis chamber via the inlet channel (102). Following introduction, the biological fluid may be analyzed and observed. In some examples, fluid analyzed may be a biological fluid that may include solvent or aqueous-based pharmaceutical compounds, as well as aqueous-based biomolecules including proteins, enzymes, lipids, antibiotics, mastermix, primer, DNA samples, cells, or blood components, all with or without additives, such as surfactants or glycerol.
In an example, the fluid analysis system (100) includes an inlet channel (102) to an analysis chamber. The analysis chamber is to receive a fluid sample that is to be ultimately analyzed. This fluid sample is introduced into the analysis chamber via the inlet channel (102). In some examples, the fluid sample described herein may be a biological fluid such as those mentioned above. The fluid flow through the inlet channel (102) may be generated by a pump that is disposed upstream or downstream from the analysis chamber. In some examples, the pump may be an integrated pump, meaning the pump is integrated into a wall of the microfluidic channel. In some examples, the pump may be an inertial pump which refers to a pump which is in an asymmetric position within the microfluidic channel. In some examples, the pump may be a thermal inkjet resistor, or a piezo-drive membrane or any other displacement device.
The fluid analysis system also includes a fluid branch (104) that has a fluidic junction along the inlet channel (102). That is, the fluid branch (104) is a conduit through which a sealing fluid may flow. There may be a junction between the fluid branch (104) and the inlet channel (102). It is through this fluidic junction that a sealing oil is introduced into the inlet channel (102) to block environmental exposure of the analysis chamber.
The type of sealing fluid may vary. For example, the sealing fluid may be in contact with the environment. As such, the sealing fluid may have a low vapor pressure so that it does not evaporate under test conditions. The sealing fluid may also be immiscible with the fluid sample. That is, it may be the case that the sealing fluid is in contact with the fluid sample as depicted in
The fluid analysis system (100) also includes a gas chamber (106) that is in fluid communication with the fluid branch (104) and that houses a volume of trapped gas. The gas chamber (106) provides a force that drives the sealing fluid into a sealing position. The present gas chamber (106) provides the force without mechanically actuatable parts. That is, other fluid systems may have mechanical parts or otherwise involve moving parts. However, such mechanical systems may not function properly in microfluidic devices with small sizes. That is, small moving parts are difficult to fabricate and control. During operation, they may get stuck due to random mechanical, interfacial, and electrostatic forces and are therefore may be unreliable.
Accordingly, the fluid analysis system (100) of the present specification includes a sealing system that has a working principle based on thermal expansion and contraction of gas bubbles due to temperature changes. That is, as the temperature of the gas in the gas chamber (106) increases, the gas inside expands. This expansion of the gas may be used to move components of the fluid analysis system (100). Specifically, the gas chamber (106) is in fluid communication with a fluid branch (104), such that as the gas expands past the confines of the gas chamber (106), the gas fills the fluid branch (104). However, the sealing fluid may already be present in the fluid branch (104). Accordingly, the expansion of the trapped gas may move the sealing fluid from the fluid branch (104) into the inlet channel (102). In other words, the present fluid analysis system (100) uses a static force to push a secondary fluid into an inlet channel (102) to isolate an analysis chamber.
The gas in the gas chamber (106) may be any type of gas, such as air, sterile air, oxygen, hydrogen, carbon dioxide, inert gas (e.g., nitrogen, helium, argon, etc.), or a combination thereof. Features of the fluid analysis system (100), such as the dimensions of the gas chamber (106), fluid branch (104), inlet channel (102), and associated capillary breaks described below, may be based on specific properties of the sealing fluid and the gas. For example, gaps of the capillary breaks may depend on the surface tension of the sealing fluid and its contact angle with the fluid branch (104) walls.
The fluid analysis system (100) also includes a sealing fluid delivery system (
The fluid analysis system (100) also includes a heater (110) that is adjacent the gas chamber (106). As described above, the expansion of the trapped gas is triggered by a change in temperature. Accordingly, the heater (110) heats the gas chamber (106) such that the trapped gas expands to push the sealing fluid into the inlet channel (102) to seal the analysis chamber. The heater (110) may be in any position such as embedded in a substrate underlying the gas chamber (106), within the gas chamber (106), or adjacent the gas chamber (106) on the same substrate as the gas chamber (106).
The heater (110) may take a variety of forms including a thermal inkjet resistors and power field effect transistors. In other examples, the heater (110) may be formed of a resistive material such as indium tin oxide (ITO), tin (IV) oxide (SnO2), zinc tin oxide (ZTO), polysilicon, tungsten silicon nitride (WSiN), a tantalum-aluminum alloy or aluminum zinc oxide among others. In some examples, the heater (110) may be fabricated in the form of a thin film deposited by physical or chemical vapor deposition, among other manufacturing techniques.
Accordingly, the fluid sample is introduced (block 202) into the analysis chamber via the inlet channel (
Once the fluid sample is within the analysis chamber, trapped gas in a gas chamber (
As described above, such a method (200) may be used to seal an analysis chamber wherein any number of chemical operations are to be performed. In one particular example, the analysis chamber is to house a PCR operation. In this example, the PCR components, i.e., fluid sample, PCR mastermix, primers, enzymes, etc. are introduced into the analysis chamber via the inlet channel (
While particular reference is made to PCR, the fluid manipulation system (
In another example, a fluid sample including bacteria may be introduced into the analysis chamber via the inlet channel (
In general, as the sealing fluid flows, a meniscus is created at the first capillary break (212-1) into the inlet channel (102). This meniscus creates pressure due to surface tension that prevents the sealing fluid from further flowing into the inlet channel (102). That is, the sloped or tapered walls of the capillary breaks (212) create a decrease in diameter sufficient to stop capillary action. In another example, a capillary break may be defined by a hydrophobic material or a non-porous material (such as glass, plastic, or metal). The holding pressure of the meniscus is inversely proportion to a width of the gap of the capillary break (212) such that the width of the gap of the capillary break (212) and the angle of the capillary break (212) walls dictate the holding pressure.
The fluid analysis system (100) may further include a second capillary break (212-2) in the fluid branch upstream of the gas chamber (106). This second capillary branch (212-2) prevents backflow of the sealing fluid through the fluid branch (104). Note that a capillary break (212) may be a fluidic diode in that fluid flow is allowed in a single direction while prevented in the opposite direction. Accordingly, the tapered walls of the second capillary break (212-2) allow fluid from flowing in a direction indicated by the arrow. However, fluid flow is prevented in the opposite direction.
The fluid analysis system (100) may further include a gas chamber capillary break (212-3) to prevent the sealing fluid from entering the gas chamber (106). That is, as described above, the surface tension at the meniscus formed by the gas chamber capillary break (212-3) prevents the sealing fluid from entering the gas chamber (106). However, flow in the opposite direction, i.e., of expanded gas out of the gas chamber (106) towards the fluid branch (104) is permitted.
Operation of the fluid analysis system (100) is now presented. As depicted in
As depicted in
As depicted in
Note that the increased pressure depicted in
As such, the fluid analysis system (100) includes a first fluid branch (104-1) that may have a fluidic junction along the inlet channel (102) while a second fluid branch (104-2) may have a fluidic junction along the outlet channel (414). The fluid analysis system (100) also includes a first gas chamber (106-1) in fluid communication with the first fluid branch (104-1) and a second gas chamber (106-2) in fluid communication with the second fluid branch (104-2). The fluid analysis system (100) also includes a sealing fluid delivery system (
In an example, the fluid analysis system (100) includes a heating system to heat the first gas chamber (106-1) and the second gas chamber (106-2) such that trapped gas expands to push the sealing fluid into the inlet channel (102) and the outlet channel (414). In an example, the heating system may include a single heater that heats both the first gas chamber (106-1) and the second gas chamber (106-2). However, in an example, the heating system includes a first heater (110-1) adjacent the first gas chamber (106-1) and a second heater (110-2) adjacent the second gas chamber (106-2). In so doing, each of the gas chambers (106) may be individually actuated.
That is, it may be that a user desires to first seal an inlet channel (102) and then seal an outlet channel (414). In this example, a user may first activate a first heater (110-1) to cause trapped air in the first gas chamber (106-1) to expand and seal the inlet channel (102). At some subsequent point in time, the second heater (110-2) may be activated to cause trapped air in the second gas chamber (106-2) to expand and seal the outlet channel (414). As such, the present fluid analysis system (100) provides flexibility and customization in execution of the operations of the microfluidic analysis device. Accordingly, the fluid analysis system (100) may include, or be coupled to, a controller that operates the heaters (110) and any associated pumps to move fluid throughout the system and to trigger expansion of the gas in the gas chambers (106).
In addition to the different heaters (110-1, 110-2), the sequential sealing of the inlet channel (102) and the outlet channel (414) may occur by having characteristics of components associated with the inlet channel (102) and outlet channel (414) being different. For example, the first gas chamber (106-1) and the first fluid branch (104-1) may have different properties, i.e., volumes, widths, surface properties, then the second gas chamber (106-2) and second fluid branch (104-2), respectively.
As described above, the capillary breaks (212) may be different as well. For example, a first capillary break (212-1) associated with the inlet channel (102) may have a different width than the first capillary break (212-4) associated with the outlet channel (414) and the second capillary break (212-2) associated with the first fluid branch (104-1) may have a different width than the second capillary break (212-5) associated with the second fluid branch (104-2). As another example, the first capillary break (212-4) associated with the outlet channel (414) may be more hydrophobic than the first capillary break (212-1) associated with the inlet channel (102). As such, there may be a variety of structural features that may be customized to ensure sealing as intended for a particular application.
The operation of these capillary breaks (212-1, 212-2, 212-3, 212-4, 212-5, 212-6) may be performed as described above.
As described above,
In addition to those components, the fluid analysis system (100) may include additional components. For example, the fluid analysis system (100) may include inlets (522-1, 522-2) through which fluid is introduced. Specifically, a sealing fluid may be introduced into the fluid analysis system (100) via a sealing fluid inlet (522-1). Similarly, a fluid sample may be introduced into the fluid analysis system (100) via a sample inlet (522-2). The fluid analysis system (100) may also include a number of actuators (524) to transport the sealing fluid and the fluid sample throughout the fluid analysis system (100). Specifically, sealing fluid actuators (524-2) may be drive the sealing fluid towards the respective fluid branches (104-1, 104-2). For simplicity, a single instance of a sealing fluid actuator (524-2) is indicated with a reference number. Similarly, the fluid analysis system (100) may include sample actuators (524-1) to drive the fluid sample towards the analysis chamber (416). For simplicity, a single instance of a sample actuator (524-1) is indicated with a reference number.
The fluid analysis system (100) may also include outlets (526). That is, after an operation occurs, the fluid sample may be passed, via an outlet channel (414) to a number of outlets (526) which may be ejecting actuators, such as inkjet nozzles, that eject the fluid sample onto a surface.
In another example, the first fluid branch (104-1) may have a different length than the second fluid branch (104-2). The longer the branch, the greater temperature increase and duration are exhibited in driving the sealing fluid from the sealing fluid inlet (420) to fill the branch. Accordingly, in the example depicted in
In another example, the sequential closing of the inlet channel (102) and the outlet channel (414) may be provided by having a first gas chamber (106-1) that has a different size than the second gas chamber (106-2). That is, like the different length fluid branches (104), different size gas chambers (106) provide different volumes into which the trapped gas may expand. Accordingly, in the example depicted In
Moreover, as depicted in
In summary, such a fluid analysis system 1) provides an evaporation free environment in which any number of biological or chemical reactions may take place, 2) provides a seal using immiscible fluid which does not evaporate and does not interfere with the biological or chemical reactions; and 3) does not include moveable parts which are susceptible to mechanical breakdown. However, the devices disclosed herein may address other matters and deficiencies in a number of technical areas.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/050189 | 9/14/2021 | WO |