The present disclosure generally relates to tools that apply a fluid to a surface. There are a wide variety of such tools that include brushes, rollers, pumps, sprayers, and surface pads, among others. Examples of fluids include paint, varnish, stain, thinners, solvents, and the like.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
In one example, a fluid applicator device includes an applicator assembly, and a reservoir assembly configured to store a fluid and is rotatable, relative to the applicator assembly, to control a valve mechanism that controls a flow of the fluid from the reservoir assembly to the applicator assembly, wherein the applicator assembly is configured to apply the fluid to a surface
These and various other features and advantages will be apparent from a reading of the following Detailed Description. This Summary and Abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
The present disclosure generally provides a fluid applicator device with a user-operated valve mechanism that controls fluid flow. Fluid flow generally refers to the rate at which fluid is moved from one location to another, such as from one location within the device to another location outside or near an exit of the assembly. The valve mechanism generally controls the flow of fluid from a reservoir that holds the fluid to an applicator assembly that dispenses the fluid to a surface. The applicator assembly can include, for example, a pad or other type of applicator that contacts a work surface, such as but not limited to a floor, wall, or other planar surface, to apply the fluid to the work surface. As will be discussed in further detail below, some components of the fluid applicator assembly are rotatable, while other components are configured to remain in a substantially fixed orientation, relative to the work surface, to open or close a valve for controlling a flow of fluid to the applicator assembly. In operation, the features described herein can allow a user to easily control the fluid flow rate to the work surface.
Reservoir assembly 104 is generally configured to hold a fluid that is released to, and accumulated by, applicator assembly 106 which dispenses the fluid to a work surface 107 (e.g., hereinafter—“surface”). In one example of operation, a user can grip handle 102, and/or reservoir assembly 104 to move applicator assembly 106 across work surface 107 such that applicator assembly 106 applies the fluid to work surface 107.
Fluid applicator device 100 is also configured to control a rate at which the fluid is accumulated by applicator assembly 106. To control fluid flow, fluid applicator device 100 includes one or more rotatable components. The rotatable components are configured to rotate to control a valve mechanism. The valve mechanism permits the flow of fluid from reservoir 108 to applicator assembly 106 when the valve mechanism is open, and prevents the flow of fluid to applicator assembly 106 when the valve mechanism is closed. The components are rotatable, for example by a helical coupling, to controllably increase or decrease the rate of fluid flow to applicator assembly 106. In operation, a user can rotate portions of fluid applicator device 100, such as handle 102 and/or reservoir assembly 104, to thereby control a rate at which the fluid is applied to work surface 107.
Flow regulator 110 illustratively includes a stem 120 that is configured to engage a portion of applicator assembly 106. Stem 120 is a cylindrical structure that is disposed at an end of flow regulator 110 opposite an end at which flow regulator 110 is couplable to reservoir 108 (e.g., see
Applicator assembly 106 illustratively includes an applicator stem 124. Applicator stem 124 comprises a cylindrical structure that is disposed at an end of applicator assembly 106 opposite bottom surface 125. Applicator stem 124 illustratively includes an applicator thread 126 disposed along an interior surface of applicator stem 124. Applicator thread 126 generally defines a surface that extends helically around an interior of applicator stem 124.
In the illustrated example, thread 122 and applicator thread 126 are disposed on stems 120 and 124, respectively, to form helical coupling 109 that allows flow regulator 110 to movably engage applicator assembly 106. That is, stem 120 is configured to engage (e.g., insert into) applicator stem 124 such that thread 122 engages applicator thread 126. In operation, when flow regulator 110 is rotated, stem 120 moves along the engagement between threads 122 and 126. Movement of stem 120 along threads 122 and 126 correspondingly moves flow regulator 110 in a direction towards or away from applicator assembly 106 to thereby control a valve mechanism that controls fluid flow, as will be discussed in further detail below with respect to
Based on movement of stem 120 relative to applicator stem 124 (e.g., along helical coupling 109 via threads 122, 126, as discussed above with respect to
Applicator assembly 106 illustratively includes a protrusion 156 that is configured to engage a bottom portion 158 of stem 120. Movement of stem 120 correspondingly moves bottom portion 158 in a same direction, and thereby causes bottom portion 158 to either engage or disengage protrusion 156. When bottom portion 158 fully engages protrusion 156, valve mechanism 152 is closed and fluid is not permitted to flow to applicator assembly 106. When bottom portion 158 is at least partially disengaged from (e.g., does not contact) protrusion 156, valve mechanism 152 is opened and fluid is permitted to flow to applicator assembly 106.
Thus, flow regulator 110 is configured to be rotated about axis 111 in a first direction and correspondingly disengage stem 120 from protrusion 156, thereby opening valve mechanism 152 by forming a variable gap between stem 120 and protrusion 156. This gap permits fluid to flow through flow channel 146 to applicator assembly 106. Flow regulator 110 is configured to be rotated about axis 111 in a second direction and correspondingly cause stem 120 to at least partially engage (e.g., contact) protrusion 156, thereby closing valve mechanism 152 by decreasing the variable gap between stem 120 and protrusion 156. It is noted that a smaller sized or closed gap decreases or prevents, respectively, fluid to flow through flow channel 146 to applicator assembly 106.
In the illustrated example, flow channel 146 is a conduit channel that forms via helical coupling 109. The orientation of flow channel 146 with respect to valve mechanism 152 is variable, and is dependent on a degree of rotation of flow regulator 110 about axis 111. Therefore, fluid applicator device 100 is configured such that a user can rotate components (e.g., reservoir 108 and/or handle 102) to impart varying rotational distances to flow regulator 110, which thereby moves stem 120 towards or away from protrusion 156 to decrease or increase a size of a gap at valve mechanism 152. Thus, a user can vary rotation of fluid applicator device 100 to decrease or increase an amount of fluid that is provided to applicator assembly 106, through flow channel 146, and according to a valve position defined by valve mechanism 152.
It is noted that valve mechanism 152 is generally configured to be in the closed or sealed position during normal operation or when no rotation is imparted to flow regulator 110. For instance, flow regulator 110 is configured to maintain a resting state such that stem 120 is proximately near applicator assembly 106 and valve mechanism 152 is in the corresponding closed position. In one embodiment, fluid applicator device 100 is configured to return to the resting, or closed position of valve mechanism 152 automatically. For instance, in operation and when a user releases a portion of fluid applicator device 100 (e.g., where that portion was rotated to increase fluid flow), one or more portions of fluid applicator device 100 (e.g., flow regulator 110) will automatically rotate about axis 111 and move down along helical coupling 109, so to speak, to return to a position that closes valve mechanism 152.
In addition, in the illustrated example, a sealing engagement that includes an O-ring 130 is disposed around an exterior of stem 120 such that a leak-proof seal is formed between an interior side wall of applicator stem 124 and an exterior side wall of stem 120. O-ring 130 can therefore form a sealing engagement that prevents fluid from undesirably leaking from within flow channel 146. In one example, O-ring 130 forms a sealing engagement when valve mechanism 152 is in the closed position.
Fluid applicator device 100 also illustratively includes a locking mechanism 148 (e.g.,
Applicator assembly 106 illustratively includes an applicator base 128. In the illustrated example, applicator base 128 is coupled to applicator stem 124 at a first end, and is configured to fluidically couple with flow channel 146 near the first end. The fluidic coupling between flow channel 146 and applicator base 128 will be briefly described with respect to
Turning again to
Pad 136 generally includes any material or surface that accumulates fluid and applies the accumulated fluid to work surface 107 by contacting work surface 107. In one example of operation, bottom surface 125 of pad 136 contacts work surface 107 and is moved across work surface 107 such that bottom surface 125 applies the accumulated fluid to work surface 107. Of course, it is noted that, alternatively or in addition to pad 136, assembly 106 can include one or more of a brush, a sponge, and a roller, among others (e.g., porous, semi-porous, etc.), configured to contact and apply the fluid to work surface 107.
In one example, fluid applicator device 100 is configured to apply a stain or other fluid to a work surface formed by spaced apart members, such as boards of a deck. The spaced apart members have corresponding adjacent surfaces that face one another and define gaps therebetween. In this example, applicator assembly 106 includes bristles, or other features, that extend from the bottom surface of pad 136 and are configured to engage the adjacent surfaces that form the gaps.
Dispersion interface 132 is illustratively disposed between applicator base 128 and pad 136. Dispersion interface 132 includes any number of openings 134, which can generally be disposed in any orientation on dispersion interface 132. Dispersion interface 132 disperses the flow of fluid, from fluid flow channels 150, through openings 134 and to a top portion of pad 136. In one example, openings 134 are arranged on dispersion interface 132 such that they are configured to distribute the flow of fluid across (or through) the pad 136 in a relatively even manner. In other words, dispersion interface 132 is configured to prevent uneven distribution of fluid across pad 136, and thus is configured to prevent uneven distribution of fluid to work surface 107.
Pad 136 includes, in the illustrated example, slit or opening 138. Dispersion interface 132 is generally configured to align with slit 138 such that fluid is dispersed from openings 134 to slit 138. Thus, slit 138 transports fluid through pad 136 to work surface 107. In one example of pad 136 that does not include slit 138, pad 136 is configured to receive fluid flow from openings 134 such that the fluid contacts a top surface 127 of pad 136 and is partially absorbed by pad 136. In such an example, bottom surface 125 of pad 136 receives a portion of the absorbed fluid and applies the fluid by moving bottom surface 125 across work surface 107.
Applicator assembly 106 can also include one or more sealing engagements, generally indicated by reference numeral 142 (e.g., as shown in
As such, in operation, a user can rotate any component of a stain applicator assembly (e.g. handle 102, reservoir 108, flow regulator 110, etc.) to open or close valve mechanism 152 and control a rate at which fluid is dispersed to pad 136, via dispersion interface 132, and thereby control a rate at which fluid is applied to work surface 107 by pad 136.
Threads 116 and 118 are generally shown in the illustrated example as being threaded in a same direction. This same direction of threading configures the coupling between reservoir 108 and flow regulator 110 such that rotation of any of these components, to control fluid flow, does not undesirably unthread the coupling and cause flow regulator 110 to detach from reservoir 108. To further illustrate this arrangement, reservoir 108 is configured to be rotated in a first direction (e.g. clockwise, to thereby move flow regulator 110 in the direction indicated by arrow 162, as discussed with respect to
Reservoir 108 illustratively includes a surface 160 to be gripped by a user. As such, surface 160 can be used to rotate reservoir 108 in the first or second directions of rotation. Surface 160 generally includes a gripping pattern or portion that is configured to improve grip of a user when rotating or otherwise handling a portion of fluid applicator device 100 to control fluid flow and apply a fluid to a surface.
Handle 102 is generally configured to be threaded to, and un-threaded from, handle fastening component 170 according to a particular threaded direction. For instance, threads 112(a) and 112(b) correspond to a same threaded direction. Handle 102 is rotatable in a first direction (e.g., a direction of rotation that corresponds to the same threaded direction, such as rotation of handle 102 in a clockwise direction) to thread handle 102 onto handle fastening component 170, thereby attaching handle 102 to reservoir 108. Handle 102 is rotatable in a second, opposite direction (e.g., counter-clockwise) to un-thread handle 102 from handle fastening component 170, thereby detaching handle 102 from handle fastening component 170. As similarly discussed above with respect to
In the illustrated example, threads 112(a) and 112(b) define a same threaded direction as that of threads 116 and 118. Handle 102 is therefore rotatable, in the first direction (e.g., clockwise), to thread handle 102 onto reservoir 108 until maximum threading is reached (e.g., handle 102 is fully attached to reservoir 108 via handle fastening component 170), and any further rotation of handle 102 in the first direction rotates reservoir 108 and flow regulator 110 to increase fluid flow. Similarly, handle 102 is therefore rotatable, in the second direction (e.g., counter-clockwise), to rotate reservoir 108 and flow regulator 110 to the resting position (e.g., when valve mechanism 152 is fully closed), and any further rotation of handle 102 in the second direction un-threads handle 102 from handle fastening component 170.
The same direction of threading the threads handle 102 to reservoir 108, and flow regulator 110 to reservoir 108, is generally an opposite direction of threading as that of threads 122 and 126. Therefore, rotation of components, such as handle 102 and/or reservoir 108, in a first direction maintains the threaded connections between handle 102 and reservoir 108, and between reservoir 108 and flow regulator 110, while also increasing fluid flow. Correspondingly, rotation of components, such as handle 102 and/or reservoir 108, in a second direction decreases fluid flow until valve mechanism 152 is fully closed, and any further rotation in the second direction begins to un-thread the coupled components. Handle 102 is first to be un-threaded when handle 102 is gripped by a user and rotated in the second direction beyond the fully closed position of valve mechanism 152. Flow regulator 110 is first to be un-threaded, however, when reservoir 108 is gripped by a user and rotated in the second direction beyond the fully closed position of valve mechanism 152.
It should also be noted that the different embodiments described herein can be combined in different ways. That is, parts of one or more embodiments can be combined with parts of one or more other embodiments. All of this is contemplated herein.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the described subject matter.
The present application is based on and claims the benefit of U.S. provisional patent application Ser. No. 62/443,231, filed on Jan. 6, 2017, the contents of which are hereby incorporated by reference in its entirety.
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