The present invention relates to the field of fluid flow pumps.
Pumps are known that are provided with a chamber of volume that varies as a function of the movement of a part that is movable inside the chamber, the chamber being fitted with a checkvalve upstream from the chamber and with a checkvalve downstream from the chamber.
When the volume of the chamber increases, the chamber is then in the suction, so the upstream checkvalve opens and the downstream checkvalve closes, with the fluid then being sucked into the chamber.
When the volume of the chamber decreases, the chamber is then in compression, so the upstream checkvalve closes and the downstream checkvalve opens, with the fluid then being discharged from the chamber to a discharge outlet.
Such checkvalves are parts that are subject to wear and that give rise to head loss.
An object of the present invention is to provide a fluid flow pump that causes fluid to flow and that minimizes head loss.
To this end, the invention provides a fluid flow pump comprising a suction inlet, a discharge outlet, a chamber in fluid flow connection with the suction inlet and with the discharge outlet, a movable part arranged inside the chamber, and at least one motor mechanically connected to the movable part to move it inside the chamber.
The pump of the invention is essentially characterized in that it includes a circular first upstream lip placed closer to the suction inlet than to the discharge outlet and a circular first downstream lip placed closer to the discharge outlet than to the suction inlet, these circular first upstream and downstream lips being placed between one of the sides of said movable part and a first wall of the chamber to define a first space between the circular first upstream and downstream lips, these circular first upstream and downstream lips being such that:
In order to understand the invention, the first and second portions of the movement of said movable part relative to the chamber are distinct from each other, i.e. the positions respectively adopted by the movable part over the first portion of the movement are all different from the positions respectively adopted by the movable part over the second portion of the movement.
By means of this arrangement of the pump of the invention, the movable part causes the volume of the first space to vary in such a manner that the first space is:
Since over the first portion of said movement of said movable part relative to the chamber, the circular first upstream lip allows free passage for fluid between said first space and said suction inlet, it gives rise to limited head loss while admitting fluid into the chamber.
Thus, unlike prior art pumps that require an admission checkvalve, the pump of the invention can operate without such an admission checkvalve. The efficiency of the pump is thus improved during its stage of admitting fluid into the chamber.
The pump of the invention is thus particularly effective in transferring a fluid, which fluid may be a gas or a liquid.
By limiting head loss during admission, the dry self-priming ability of the pump is thus improved.
Other characteristics and advantages of the invention appear clearly from the following description that is given by way of nonlimiting indication and with reference to the accompanying drawings, in which:
As mentioned above, the pump 100 of the invention includes a suction inlet 41 and a discharge outlet 42.
The pump includes a motor 46 that may be located either outside the chamber 44, as shown in
In all embodiments, the motor 46 is mechanically connected to the movable part in order to be able to move it inside the chamber 44.
The pump 100 also has a first upstream lip 120a that is placed closer to the suction inlet 41 than it is to the discharge outlet 42, and a first downstream lip 121a that is placed closer to the discharge outlet 42 that it is to the suction inlet 41.
These first upstream and downstream lips 120a and 121a are placed between one of the sides of said movable part 45 and a first wall 44a of the chamber 44 so as to define a first space 123a between these first upstream and downstream lips 120a and 121a.
The arrangement of the lips defining the first passage 123a gives the pump the ability to be self-priming when dry.
A pump is said to be “self-priming when dry” when the pump can suck in dry air and can create sufficient suction to suck in liquid and move the liquid into the chamber in order to discharge it via a discharge outlet 42 of the pump.
These first upstream and downstream lips 120a and 121a are preferably circular, with the movable part 45 then being in the shape of a disk, as shown in
Nevertheless, these first upstream and downstream lips 120a and 121a could also be rectilinear, as shown in
As can be seen in
Preferably, the control unit UC is arranged to regulate the operation of the motor 46 as a function of at least one value that has previously been estimated by the control unit.
This at least one value that has previously been estimated by the control unit UC may be a value estimated by at least one sensor and/or probe 50.
This at least one previously-estimated value may be a value for the pressure of the fluid driven by the pump, a value for the flow rate of the fluid driven by the pump, a value for the speed of movement of the motor, a value for the frequency of movement of the motor, a value representative of a movement amplitude of the movable part 5, and/or a value representative of a position of the movable part 5.
The motor 46, in this example an electric motor, and the control unit UC are powered via an electric power cable 60.
The control unit UC may itself be connected to a probe 50 that is adapted to detect when a liquid level is reached relative to the pump 100. Under such circumstances, the control unit UC is arranged to control the supply of electric power to the motor in response to the probe 50 detecting said liquid level.
The probe 50 may be fastened to the pump, or alternatively it may be fastened to an element other than the pump.
The probe 50 may be adjustable so as to adjust the detection level from which the probe detects the presence of liquid on a floor on which the pump is arranged.
As shown in
This electrical characteristic must vary depending on the nature of the fluid that is to be found between the electrodes.
For example, the electrical characteristic measured by means of the electrodes may be an electric resistance between electrodes, an electric current between the electrodes, or an electric voltage between the electrodes.
Thus, as soon as the liquid comes into contact with the electrodes, there is a change in the measured electrical characteristic, and it is thus possible to detect that the liquid level has been reached.
As a function of this detection, the control unit UC causes the electric motor 46 to operate.
This serves to avoid causing the motor to operate for liquid levels that are too shallow, with the pump being actuated only when it can begin to suck in the liquid on the floor.
A timeout may also be used in order to allow the pump to continue to operate after the probe detects that the fluid is absent. This serves to avoid repeated stopping and starting of the pump. This improves the lifetime of the pump.
As can be understood from
In
The first space 123a defined between the lips 120a and 121a forms an angular space extending between a first wall 44a of the chamber 44 and a first side of the movable part 45 that faces this first wall 44a.
The hollow in the center of the disk enables a pumping effect to be obtained on both sides of the movable part with only one discharge outlet facing the hollow.
Nevertheless, it is possible to envisage the movable part 45 being a solid disk (without a hollow in its center), in which case the movable part 45 is capable of:
In this example, the movable part 45 is rigid, however it could be deformable in such a manner that actuating the electric motor 46 gives rise to a wave that propagates radially across the movable part 45 in order to move the fluid.
Under such circumstances, the movable part 45 may comprise an elastically deformable diaphragm so as to permit propagation of a wave supported by the diaphragm, with the diaphragm being referred to as an undulating diaphragm.
In particular embodiments, the diaphragm may be in the shape of a disk (the wave propagating radially relative to the disk) or in the shape of a strip (the wave propagating along the length of the strip) or, as shown in
In all the embodiments of the pump of the invention, the first upstream lip 120a (which is circular when the diaphragm is in the shape of a disk or of a tube, and which is rectilinear when the diaphragm is in the shape of a strip) and the first downstream lip 121a (which is circular when the diaphragm is the shape of a disk or of tube, and which is rectilinear when the diaphragm is the shape of a strip) are designed to deform as a function of the motion of the movable part 45 in such a manner as to create a first space 123a between the lips 120a and 121a and the wall 44a of the chamber 44, which first space 123a alternates between:
The part 45 is moved by the motor 46 so as to alternate between moving away from the first wall 44a and moving towards it.
Over a first portion P1 of the reciprocating motion of said movable part 45 relative to the chamber 44, the circular upstream lip 120a is always spaced apart from the first wall 44a, thereby providing a free passage between the first space 123a and the suction inlet 41.
Over this first portion P1 of said reciprocating motion of said movable part 45 relative to the chamber 44, the circular upstream lip 120a allows fluid to pass freely between the suction inlet 41 and the space 123a, regardless of the fluid pressure difference between the space 123a and the suction inlet 41.
Over a second portion P2 of said reciprocating motion of said movable part 45, which is different from the first portion P1 of the motion, the circular upstream lip 120a:
Furthermore, throughout the motion of said movable part 45 relative to the chamber 44, the downstream lip 121a is adapted:
In other words, throughout the motion of said movable part 45 relative to the chamber 44, the circular first downstream lip 121a:
Thus, the space 123a alternates between being in suction and open to the suction inlet 41 in order to suck in the fluid (gas or liquid) therefrom, and being in compression and open to the discharge outlet 42 in order to expel the fluid therethrough.
These circular upstream and downstream lips 120a and 121a enable the pump or to be self-priming.
The reciprocating motion of the movable part 45 causes fluid to be sucked from the suction inlet 41 into the first space 123a during the first portion P1 of the motion, and then causes the fluid to be expelled from the first space 123a to the discharge outlet 42 over the second portion P2 of said reciprocating motion.
In order to double this suction/expulsion effect on the fluid/liquid, and as shown in the embodiments of
Specifically, the part 45 is movable between the first and second walls 44a and 44b of the chamber 44.
While it is being moved by the motor, the part 45 alternates between being moved away from and towards the second wall 44b.
These second upstream and downstream lips 120b and 121b are preferably circular, with the movable part 45 then being in the shape of a disk, (as shown in
Nevertheless, these second upstream and downstream lips 120b and 121b could be rectilinear, as shown in
The second upstream lip 120b is placed closer to the suction inlet 41 than it is to the discharge outlet 42, and a second downstream lip 121b is placed closer to the discharge outlet 42 that it is to the suction inlet 41.
These second upstream and downstream lips 120b and 121b are placed between one of the sides of said movable part 45 and a second wall 44b of the chamber 44 so as to define a second space 123b between these second upstream and downstream lips 120b and 121b.
The second upstream lip 120b is adapted so that over a third portion of said reciprocating motion of said movable part 45 relative to the chamber 44, the second upstream lip 120b allows free passage for the fluid between said second space 123b and said suction inlet 41.
In other words, this second upstream lip 120b is of dimensions such that over the entire third portion of said reciprocating motion of said movable part 45 relative to the chamber 44, the second upstream lip 120b is spaced apart from the second wall 44b.
Preferably, this third portion of the motion corresponds to said second portion of the motion.
The second upstream lip 120b is also adapted so that throughout a fourth portion of said motion of said movable part 45 relative to the chamber 44, the second upstream lip 120b:
Preferably, this fourth portion of the motion corresponds to said first portion of the motion of the part 45.
Throughout said motion of said movable part 45 relative to the chamber 44, the second downstream lip 121b is adapted:
Thus, the second space 123b alternates between being in suction and open to the suction inlet 41 in order to suck in the fluid (gas or liquid) therefrom, and being in compression and open to the discharge outlet 42 in order to expel the fluid therethrough.
In the example of
As can be understood in particular from
Over this third portion of said reciprocating motion of said movable part 45, the second upstream lip 120b is spaced apart from one of said second wall 44b and movable part 45 in order to generate a free fluid passage, i.e. a free space between said second space 123b and said suction inlet 41.
Thus, over this third portion of said reciprocating motion, since the second space 123b is closed downstream and open upstream, a fluid suction effect is obtained from the suction inlet 41 towards the second space 123b by spacing the movable part 45 away from the second wall 44b.
As can be understood in particular from
Thus, over this fourth portion of said reciprocating motion, since the second space 123b is closed upstream and open downstream only when the fluid pressure in the second space 123b is higher than the fluid pressure at the discharge outlet 42, fluid is discharged from the second space 123b to the discharge outlet 42 by moving the movable part 45 towards the second wall 44b.
The reciprocating motion of the movable part 45 causes fluid to be sucked from the suction inlet 41 into the second space 123a and then causes the fluid to be expelled from the second space 123b to the discharge outlet 42.
Thus, by means of the pairs of lips placed on either side of the part 45, two suctions and two discharges occur over one cycle of the motion of the part 45, thereby enabling a fluid flow to be obtained that is more uniform over time.
It should be observed that the number of lips facing each face of the movable part 45 could be different.
Thus, if one of the faces of the movable part does not have any facing lip, then that is either because that face is not used for pumping (as applies to a movable part in the form of a disk without a hollow center), or else because it is the movable part 45 that is deformable in order to establish sealing against the corresponding wall of the chamber.
Using only one lip on a side of the movable part serves only to oppose fluid return.
Using two lips on a side of the movable part 45 serves to create the space between an upstream lip and a downstream lip in order to obtain a pump presenting a self-priming effect when dry.
With more than two lips on the same side of the movable part 45, a greater pressure difference is generated between the discharge outlet and the suction inlet of the pump.
Thus, depending on the desired pressure difference, it is possible to have three lips on each side of the movable part, or even more.
Under certain conditions, it has been observed that a given lip can become pressed against a support of the lip (the chamber wall or the movable part) and act as a suction cup.
The behavior of the pump 100 is then degraded, since that given lip no longer performs its sealing function.
In order to avoid that, and as shown in
Each at least one fluid passage 48, 49 between a given lip and its support 124 is such that when the lip comes to pressed against its support, fluid can continue to flow between the lip and its support. This avoids the suction cup effect.
To do this, it is possible either to create shape irregularities between the given lip and its support, such as:
Preferably, each projection 48 or channel 49 extends longitudinally from one end of the given lip towards a junction point between that lip and its support.
It is generally preferable for the projections and/or channels to be formed/carried solely by the support 124 of the lip rather than by the lip itself, since the lip is then deformable in uniform manner.
Having a projection or a channel carried by a given lip gives rise to preferred deformation zones over the lip, which can then give rise to losses of sealing that are detrimental to the operation of the pump 100.
When the given lip is annular and/or circular, it is preferable for the projections or channels to be formed on the support of the lip so as to form radii centered around an axis of symmetry of the given lip.
Under such circumstances, said at least one fluid passage 48, 49 formed between the given lip and its support 124 extends radially relative to a central axis of symmetry X-X of the at least one given lip.
When the given lip is rectilinear, as in
As can be seen in
Thus, the specific section of constant thickness E of a given lip extends over a major portion of the length of the given lip when seen in said section plane containing the axes of symmetry X-X of the lip.
The thickness of a specific section of a given lip is considered to be constant providing the minimum thickness of the lip as measured in the specific section is greater than 70% of the maximum thickness of the lip measured in the specific section.
The constant specific thicknesses E of the upstream lips 120a and 120b are preferably identical to each other.
Likewise, the constant specific thicknesses E of the downstream lips 121a and 121b are preferably identical to each other.
It should be observed that the constant specific thicknesses E of the upstream lips 120a and 120b are preferably greater than the constant specific thicknesses E of the downstream lips 121a and 121b.
The length of a given lip is the distance measured between an attachment point where the given lip is attached to its support 124 and an end point of the given lip, these attachment and end points being observed in the section plane containing the central axis of symmetry X-X.
Preferably, when observed in said section plane, each of the lips has a chamfered end, the chamfer constituting a sealing surface for alternately pressing to provide sealing and being spaced apart to allow the fluid to pass.
The chamfered end increases the sealing surface area of the lip and improves its strength (even if the chamfered portion should present a damaged zone, it would continue to be capable of providing sealing selectively all around the damaged zone).
Preferably, in said circular first upstream lip 120a presents a conical inside surface facing towards a central axis of symmetry X-X of the circular first upstream lip 120a, the conical inside surface extending between a circular base of the circular first upstream lip 120a and a circular end of the circular first upstream lip 120a.
The conical inside surface of a given lip that extends between a circular base of the given lip and a circular end of the given lip serves to minimize the inside surface area of the lip that is exposed to the fluid under pressure.
By reducing this surface area that is exposed to the fluid under pressure, any risk of the given lip bulging outwards under the effect of the fluid is limited.
Such a conical inside surface makes it possible to increase the maximum pressure that can be generated by the pump.
To do this, it is preferable for said circular second upstream lip 120b also to present a conical inside surface facing towards a central axis of symmetry X-X of the circular second upstream lip 120b. This conical inside surface of the circular second upstream lip 120b extends between a circular base of the upstream second circular lip 120b and a circular end of the circular second upstream lip 120b.
For the same reason, it is preferable for each circular downstream lip 121a, 121b to present a conical inside surface facing towards a central axis of symmetry X-X of the circular downstream lip 121a, 121b.
This conical inside surface of the circular downstream lip 121a, 121b extends between a circular base of the circular downstream lip 121a, 121b and a circular end of the circular downstream lip 121a, 121b.
Preferably, each conical inside surface of any given one of the circular lips 120a, 121a, 120b, or 121b presents a cone angle that is less than or equal to 40° relative to a plane in which the circular base of the given circular lip extends.
Having a cone angle that is less than or equal to 40° serves, during the movement of the movable part 45 relative to the wall of the chamber, to maximize radial deformation of the lip while minimizing its axial deformation along the axis X-X. Thus, the force from the lip opposing movement of the movable part is minimized and wear of the lip is reduced.
Preferably, each of said lips 120a, 120b, 121a, and 121b is made of a material that presents a Young's modulus lying in the range 1 mega pascal (MPa) to 220 MPa.
Thus, the lip presents a compromise that accommodates the bending needed for the movable part 45 to move, while also limiting its radial deformation under the effect of the fluid pressure.
In each of the embodiments shown in
In similar manner, the circular first upstream and downstream lips 120b and 121b are carried by a base that is common to those lips, which base is releasably assembled on the second wall 44b of the chamber 44.
Thus, the lips can be replaced together by removing the bases that carry them.
Alternatively, and as shown in
In the same manner as described above, a common base for those lips may be releasably assembled on the movable part 45.
This embodiment enables the lips 120a and 121a to be replaced independently of the movable part 45.
As shown in figures a, 1b, 5, 6, and 7, the reciprocating motion of the movable part 45 may be axial motion along a central axis of symmetry X-X of the movable part 45, which is in the shape of a body of revolution.
Alternatively, as shown in
The motor 46 may be located inside the chamber, as in
Number | Date | Country | Kind |
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1905029 | May 2019 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/063388 | 5/13/2020 | WO | 00 |