Culturing processes using bioreactors have been developed to mass-produce cells and tissues for various industrial applications including ex-vivo cultivation of tissues for dietary consumption. Most adherent cells of animal origin require attachment to a substrate for growth and may not be maintained suspended in a bioreactor as single cells such as in the case of bacteria or yeast. As a result, the development of efficient biological manufacturing processes that ensure consistent laminar flow, hydrodynamic shear force, and distribution of cells seeded across the entire surface of the cultivation substrate during cultivation processes is desirable.
Described herein are systems, devices and methods for expanding fluid flow in a fluid conduit. In some variations, a system for cultivating tissue may comprise a bioreactor comprising an inlet, a substrate arranged in the bioreactor, and a diffusion module configured to transfer fluid from the inlet to the substrate. The diffusion module may comprise a porous material having at least one tortuous conduit extending between a first surface of the porous material and a second surface of the porous material.
In some variations, the at least one tortuous conduit may have a mean pore size of between about 5 nm and about 10 nm, between about 10 nm and about 20 nm, between about 20 nm and about 40 nm, between about 40 nm and about 80 nm, between about 80 nm and about 160 nm, between about 160 nm and about 320 nm, between about 320 nm and about 640 nm, between about 0.64 nm and about 1.2 μm, between about 1.2 nm and about 2.4 nm, between about 2.4 nm and about 4.8 μm, between about 4.8 nm and about 10 nm, between about 10 nm and about 20 nm, between about 20 nm and about 40 nm, between about 40 nm and about 80 nm, between about 80 nm and about 160 nm, between about 160 nm and about 320 μm, between about 320 nm and about 600 nm, or between about 0.6000 mm and about 1.2 mm.
In some variations, the at least one tortuous conduit may have an average arc to chord length ratio of between about 1.1 to about 1.2, about 1.2 to about 1.4, about 1.4 to about 1.6, about 1.6 to about 1.8, about 1.8 to about 2.0, about 2 to about 3, about 3 to about 4, about 4 to about 5, about 5 to about 6, about 6 to about 7, about 7 to about 8, about 8 to about 9, about 9 to about 10, about 10 to about 12, about 12 to about 14, about 14 to about 16, about 16 to about 18, about 18 to about 20, about 20 to about 25, about 25 to about 30, about 30 to about 35, about 35 to about 40, about 40 to about 45, about 45 to about 50, about 50 to about 60, about 60 to about 70, about 70 to about 80, about 80 to about 90, or about 90 to about 100.
In some variations, a porosity of the porous material may be between about 0.1% to about 0.25%, about 0.25% to about 0.50%, about 0.50% to about 1.0%, about 1.0% to about 2.5%, about 2.5% to about 5.0%, about 5.0% to about 10%, about 10% to about 20%, about 20% to about 30%, about 30% to about 40%, about 40% to about 50%, about 50% to about 60% about 60% to about 70% about 70% to about 80%, about 80% to about 90%, about 90% to about 95%, or about 95% to about 99%.
In some variations, the diffusion module may comprise a fluidic focal point aligned with the inlet. In some variations, the diffusion module may have at least one geometrical characteristic that varies with distance from the fluidic focal point. In some variations, the at least one geometrical characteristic may comprise porosity that increases with distance from the fluidic focal point. In some variations, the diffusion module may comprise a planar surface. In some variations, the diffusion module may comprise a concave surface. In some variations, the diffusion module may comprise a convex surface. In some variations, the diffusion module may comprise an open surface in fluidic communication with the inlet.
In some variations, the diffusion module may be one of a plurality of diffusion modules each comprising a fluidic channel comprising the porous material. The system may further comprise a fluidic circuit comprising a manifold in fluidic communication with the inlet and the fluidic channels. In some variations, at least a portion of the fluidic channels may be arranged in parallel. In some variations, at least a portion of the fluidic channels may extend radially from a fluidic focal point of the diffusion module. In some variations, at least a portion of the fluidic channels may be arranged in concentric circuits around a fluidic focal point of the diffusion module. In some variations, the diffusion module may comprise a non-porous material arranged adjacent the porous material. In some variations, the non-porous material may be inlaid in the porous material. In some variations, the surface area ratio of non-porous material to porous material may decrease with distance from a fluidic focal point of the diffusion module.
In some variations, the porous material may comprise at least one material selected from the group consisting of: a silicate, a ceramic, a carbon allotrope, a metal, metallic alloy, a synthetic polymer, a biological polymer, a synthetically-modified biological polymer, a composite, and a resin. In some variations, the device may comprise at least another diffusion module. The at least another diffusion module may be between a second inlet of the bioreactor and the substrate. In some variations, the device may comprise a fluidic control system for controlling introduction of fluid into the inlet of the bioreactor.
In some variations, a method for cultivating tissue may comprise directing a fluid comprising metazoan cells toward a diffusion module. The diffusion module may comprise a porous material having at least one tortuous conduit extending between a first surface of the porous material and a second surface of the porous material, and passing the fluid through the porous material of the diffusion module, thereby radially expanding a laminar flow of the fluid, and seeding the metazoan cells onto a substrate proximate the diffusion module.
In some variations, the substrate may be arranged in a bioreactor. In some variations, the diffusion module may be arranged in the bioreactor between an inlet of the bioreactor and the substrate. In some variations, radially expanding a flow of the fluid may comprise radially distributing the metazoan cells across the diffusion module.
In some variations, directing the fluid toward the diffusion module may comprise directing a first portion of the metazoan cells in a first direction toward the substrate, and directing a second portion of the metazoan cells in second direction toward the substrate. In some variations, the second direction may be opposite the first direction.
In some variations, the porous material may comprise at least one material selected from the group consisting of: a silicate, a ceramic, a carbon allotrope, a metal, a metallic alloy, a synthetic polymer, a biological polymer, a synthetically-modified biological polymer, a composite, and a resin.
In some variations, the diffusion module may comprise an open surface in fluidic communication with the inlet. In some variations, the diffusion module may be one of a plurality of diffusion modules each comprising a fluidic channel comprising the porous material, wherein the system further comprises a fluidic circuit comprising a manifold in fluidic communication with the inlet and the fluidic channels. In some variations, the diffusion module may comprise a non-porous material arranged adjacent to the porous material.
In some variations, the method may comprise culturing the metazoan cells on the substrate. In some variations, culturing the metazoan cells may comprise culturing the metazoan cells into a comestible meat product. In some variations, the fluid may further comprise a cell culture medium.
In some variations, a method may comprise directing a fluid toward a diffusion module, where the diffusion module comprises a porous material having at least one tortuous conduit extending between a first surface of the porous material and a second surface of the porous material, and passing the fluid through the porous material of the diffusion module, thereby radially expanding a laminar flow of the fluid.
In some variations, the fluid may further comprise a liquid comprising cells and wherein radially expanding the laminar flow of the fluid comprises radially distributing the cells across the diffusion module. In some variations, the fluid may comprise a cell culture medium.
In some variations, the method may comprise passing the fluid from the porous material to a substrate to which one or more cells are anchored. In some variations, passing the fluid from the porous material to a substrate surface may reduce variation in hydrodynamic shear force exerted upon the one or more cells anchored to the substrate.
The present application may be understood by reference to the following description when taken in conjunction with the accompanying figures.
Described herein are systems and methods for controlling radial expansion of laminar flow in directional flow circuits. Generally, bioreactors developed to culture adherent cells of animal origin, such as for example metazoan cells, often require seeding the cells in a flow regime onto a substrate for cultivation. Where this is the case, the distribution of cells seeded in a fluidic flow path across the cultivation substrate constitutes an important factor for successful cell growth and overall process yield. Where a quantity of cells that otherwise would allow an even distribution of cells across a substrate are stochastically distributed, the presence of cultivation substrate regions with excessive seeding may correspond to inhibition of cell growth by overcrowding and contact inhibition where cells may be deprived of sufficient access to metabolites in the nutrient medium required to support tissue development. Similarly, the presence of cultivation substrate regions with sparse distribution of cells may result in a seeding density of cells below the threshold required to support cell growth and tissue development. Moreover, variations in hydrodynamic shear forces exerted on cells anchored to a cultivation substrate attributable to variation in flow during exposure to nutrient medium may influence biological factors such as cell survival, proliferation, lineage maturation and tissue maturation.
Generally, the systems and methods described herein may find application in various industrial applications including but not limited to food and meat processing, chemical manufacturing, biological machinery, regenerative therapy, textiles, physical augmentation, sewage treatment, cultivation of biofuel feedstocks, microbial carrier and fertilizer distribution in irrigation systems used in landscape, hydroponics, and agriculture, colloidal dispersion of particles within a liquid medium, application of solutes or solutions in aquaria or aquaculture systems, establishing a uniform current in aquatic systems either natural or manmade, processing petrochemicals, and remediation of chemical contamination, food and chemical formulation, food and beverage processing and fermentation, secreted product manufacturing (e.g., milk proteins, egg proteins, immunoglobulin, albumin, peptide growth factors, small molecules), and biological manufacturing of metazoan cell products.
The larger mean radius of the housing 110 with respect to the mean radius of the upstream inlet 112 may correspond to an expansion of laminar flow in a radial direction, as the fluid medium 140 passes into the housing 110 from the upstream inlet 112. Said another way, when the fluid medium 140 transitions from the upstream inlet 112 to the housing 110, a diffusion of laminar flow occurs radially from the upstream inlet 112 towards the side walls of the housing 110. In situations where the diffusion of laminar flow in the radial direction does not evenly distribute to housing 110 prior to reaching substrate 120, the fluid medium 140 may experience variations in the hydrodynamic shear force and flow of cells towards the substrate 120, resulting in an uneven fluid flow velocity profile, as well as uneven distribution of single cells seeded on the surface of the substrate 120, as schematically represented in
The presence of regions of the substrate 120 with excessive seeding of cells (e.g., uneven distribution of cells across a substrate 120) may correspond to inhibition of cell growth by overcrowding and contact inhibition where cells are deprived of sufficient access to metabolites in the nutrient medium required to support tissue development. Similarly, the presence of regions of the substrate 120 with sparse distribution of cells may result in a seeding density of cells below the threshold required to support cell growth and tissue development. The variations in hydrodynamic shear forces during exposure of seeded cells to a nutrient or cell culture medium may also influence biological factors such as cell survival, proliferation, lineage maturation, and tissue maturation, even in situations where the cells are seeded or anchored to a substrate prior to exposure to the cell culture medium in the bioreactor.
The expansion of laminar flow in the radial direction may be eventually overcome if for example, the housing 110 may be configured as a fluidic conduit path downstream of the upstream inlet 112 to allow sufficient diffusion of laminar flow in the axial direction prior to exposure to the substrate 120. However, the fluidic conduit path length required to achieve adequate radial diffusion of laminar flow may be substantial. In some instances, the extent of fluidic conduit path available downstream of the upstream inlet 112 of the housing 110 may be significantly limited due to other process and/or system requirements such as size maximum size of the bioreactor 100, pressure drop across the bioreactor, and/or heat transfer constraints.
In some variations, the substrate 120 of the bioreactor 100 may be configured to completely cover a cross-sectional area of the housing 120, as for example, when the substrate 120 comprises a cylindrical or disc-shape with a radius similar to the radius of the housing 110. Additionally or alternatively, the substrate 110 may be configured to partially cover the cross-sectional area of the housing 120 and include one or more open sections or regions that facilitate flow from the upstream inlet 112 to the downstream outlet 114, as shown in
The systems, devices, and methods described herein may accelerate expansion of laminar flow in the radial direction within bioreactors and/or vessels used in biochemical processes, resulting in radial laminar flow expansion and homogeneity. Accelerated radial expansion of laminar flow may, for example, improve radial distribution of laminar flow within the bioreactor, reduce volumetric requirements for flow circuit operation, evenly distribute seeded cells on a surface of cell culture substrate, and homogenize hydrodynamic shear forces to enable predetermined conditions during exposure of seeded cells to nutrient or cell culture medium, resulting in uniform cell survival, and coupled with uniform cell proliferation, lineage maturation, and tissue maturation.
Systems such as those described herein for cultivating tissue may carry out biological reactions involving organisms and/or biochemically active substances in a culture media under controlled conditions. Generally, a system for cultivating tissue may comprise a bioreactor with an inlet, a substrate arranged in the bioreactor, and a diffusion module. The diffusion module may be configured to transfer fluid from the inlet to the substrate. The diffusion module may comprise a porous material that has at least one tortuous conduit extending between a first surface of the porous material and a second surface of the porous material. For example, generally, as shown in
The bioreactor 110 may include an enclosure (e.g., vessel or chamber) configured to provide a volume suitable to allow for growth (e.g., aseptic growth) of tissue, such as a meat product. The bioreactor 110 may comprise a container configured to hold all the components of the reaction and maintain a set of conditions during reaction. The bioreactor 110 may be composed of one or more materials including glass, quartz, refractory materials, ceramic materials, metals and metal alloys including stainless steel, and/or plastic. The bioreactor 110 may comprise any shape, size or configuration, and may define a cavity comprising any suitable interior volume ranging from tens of milliliters to thousands of liters. The bioreactor 110 may have any suitable shape with predetermined height-to-diameter ratio, such as that suitable to optimize heat and mass transfer within the system. For example, in some instances the bioreactor 110 may comprise a cylindrical shape with a curved base. The interior volume of the bioreactor 110 may be divided between a working volume and a headspace volume. The working volume of the bioreactor 110 may contain a reactive liquid medium, liquid culture medium, gas bubbles, solid substrates as well as suspended animal cell microorganisms. The headspace of the vessel may allow additional volume, typically accessible to gas phase content.
In some variations, the bioreactor 110 may optionally include one or more fluidic ports that may be configured as inlets and/or outlets of components in the reaction. Reaction components may include: (i) oxygen to the culture media (i.e., in the case of aerobic reactions); (ii) exhaust of byproduct gases like CO2; (iii) feeding culture media and/or feedstock to the reactor; and (iv) drain line of the final products. The bioreactor 110 may be operated in a continuous process or in a batch process. The size, location, and configuration of the fluidic ports may be based on the type of application. In some variations, a port may comprise common ports including a sanitary end, 25 mm safety, rupture discs, flanged motor mounts, manways, combinations thereof, and the like. In order to prevent contamination, the fluidic ports may comprise a seal system configured to maintain a sterile boundary. For example, in some instances port seals may include O-rings and/or gasket type seals.
At least one substrate 120 may be housed within the bioreactor 110. In some variations, the substrates may be configured to mimic the environment enabling growth and propagation of cell cultures. The substrates may vary in size and shape and may be suitable for fitting multiple culture vessels including, but not limited to, bioreactors, wells, petri dishes, plates, flasks, bottles, tanks, boxes and fixed surfaces. The substrates may be composed of materials including, but not limited to, polymers such as polychlorotrifluoroethylene, polyetherimide, polysulfone, polystyrene, polycarbonate, polypropylene, silicone, polyetheretherketone, polymethylmethacrylate, nylon, acrylic, polyvinylchloride, phenolic resin, petroleum-derived polymers, polyethylene, polyterephthalate, metals such as stainless steel, titanium, aluminum, cobalt-chromium, chrome, and alloys, and inorganic materials such as glass, silicates, ceramics and combination or composites thereof. In some instances, the substrates may be membranes configured to contain coatings and/or conjugated peptides for cell adherence and retention. The substrates may include patterned textures including one or more features, shapes, directionalities, dimensions (e.g., length, width, depth, thickness, curvature, volume, area, etc.), densities, periodicities, surface roughness, porosities, and the like. The patterned texture may be composed of linear features that may be continuous, non-continuous, dotted, dashed, repeating, periodic, random, constant width, varying width, and combinations thereof. The substrate patterns may be characterized by a direction and shape using, for example, channels, recesses, ridges, blind holes, hills-and-valleys, undercuts, scratches, edges and combinations thereof.
In some variations, a fluidic control system 160 (e.g., fluid controller) may optionally be configured to control the flow of different gases and/or liquids in and out of the bioreactor 110 (e.g., to modulate physical parameters such as flow rate and pressure of fluid), such as from the vessel 150. The fluidic control system 160 may comprise one or more pumps configured to introduce a fluid to the vessel 150 and/or remove residual fluid out of the vessel 150 after the reaction has finished, compressors to pressurize air and allow fluid flow into the bioreactor 110, valves to open and/or close either manually or automatically different streams, and mass flow controllers to precisely control the amount of gases incorporated into the bioreactor 110. For example, a fluidic control system 160 may include one or more peristaltic pumps comprising a drive (e.g., motor), a pump head and tubing configured to avoid contamination. Some fluidic control systems 160 include compressors that may be configured to operate oil-free to avoid contamination of the media with air or other compressed gases in the bioreactor 110. Some fluidic control systems 160 may include one or more valves such as on-and-off control ball valves, large pipes butterfly valves, one-way flow check valve, sanitary flow diaphragm valve, flow regulation glove valve, and slow pressure release needle valves.
In some variations, the vessel 150 may be used to store any substance appropriate for cultivation of tissues in the bioreactor 110. For example, the vessel may contain fluids, such as cell culture medium, buffers, sterile water, enzyme preparations, or any other liquids applicable in cell culture. In some variations the vessel 150 may be in fluidic communication with the bioreactor 110. In some variations the vessel 150 may contain gases, such as oxygen, carbon dioxide, nitrogen, argon, or any other gas applicable in cell culture. In some variations the vessel 150 may contain cells suspended in cell culture medium. In some variations the vessel 150 may contain contractile stimuli, such as small molecules, calcium channel modulators, or acetylcholine suspended in cell culture medium.
In some variations, the system 100′ may include an agitation apparatus (e.g., agitator) configured to maintain a homogeneous cell culture media with well-distributed components within the vessel 150. Several types of agitation apparatuses may be used including, but not limited to, mechanical agitators or impellers, vessel rocking apparatuses, bubblers, internally mixing media, combinations thereof, and the like. Mechanical agitation apparatuses may comprise a motor connected to a speed reducer, a shaft with shaft supports, and one or more impeller blade configured to move the media inside the vessel 150. For example, the vessel 150 may include one or more of a Rushton turbine, pitched-blade, and marine propeller-like impellers. In some variations, mechanical agitation apparatuses may be placed either top-drive or bottom-drive agitation in the center of the vessel 150 or some degrees offset. In some instances, the impellers of the agitation apparatus may create a different type of flow in the vessel 150 axial and radial or tangential to the walls of the vessel 150. In some variations, the flow pattern in the vessel 150 may be turbulent or laminar. In some instances, internal baffles may be configured to generate a turbulent flow that breaks up laminar flow in the vessel 150r. In some variations, the agitation apparatus may include one or more baffles. The baffles may comprise divisions inside the walls of the vessel 150 that change the flow of the media during mixing. For example, rocker vessels may be equipped with a bag as a container deposited on a moving platform to produce rocking motion of the fluid inside for agitation. Air lift vessels may be configured to use air bubbles to distribute oxygen to the cell culture media and create mixing.
In some variations, a heating and/or cooling apparatus may be configured to control the temperature of the cell culture media. Heating and/or cooling apparatuses used in bioreactor systems may include jacketed reactors, heating coils, and heating blankets. In some instances, small bioreactor systems may use condensers as the heat exchanger system for the reactor.
Additionally or alternatively, in some variations, one or more sensors and/or probes of a bioreactor may be configured to control several characteristics and/or conditions relevant to a biological reaction. Measured and/or monitored conditions may include temperature, concentration of dissolved oxygen (dO), foaming, pH, temperature, mixing, and supplementation of nutrients. In some bioreactor systems, temperature may be monitored using thermocouples, and/or platinum, zinc or copper resistance temperature detectors located inside the bioreactor. In some bioreactors, dissolved oxygen may be measured with a sensor such as a Clark-type sensor, a galvanic sensor, and/or an optical sensor. In some bioreactors, generation of foam may be controlled with a foam control system comprising two probes. For example, a first probe may be immersed in the liquid and a second probe may be arranged in a headspace area (e.g., located at the limit position that the formed foam may reach before addition of antifoam additives). In some bioreactors, pH may be measured with traditional electrochemical glass pH electrodes such as a potentiometer. In other bioreactors, pH may be measured with more flexible pH sensors including optical sensors that may be small and low cost. In some bioreactors, a pH control system may measure in-situ values in the reactor with a probe and adjust the pH by addition of an alkali or acid solution.
In some variations, the upstream inlet 212 may be a tubular structure fluidically coupled (e.g., in fluid communication) to the housing 210 and located at a position that corresponds to the axial center of the housing 210. The upstream inlet 212 may be configured as a path or conduit to flow the fluid medium 240 from upstream components of the bioreactor system 200 into the housing 210, as shown by the downward vertical arrows aligned with the axial center of the housing 210 in
In some variations, the ratio between a radius of the upstream inlet 212 to a radius of the housing 210 may be between about 1.1 to about 1.0:1:2, about 1.0:1:2 to about 1.0:1.3, about 1.0:1.3 to about 1.0:1.4, about 1.0:1.4 to about 1.0:1.5, about 1.0:1.5 to about 1.0:1.6, about 1.0:1.6 to about 1.0:1.7, about 1.0:1.7 to about 1.0:1.8, about 1.0:1.8 to about 1.0:1.9, about 1.0:1.9 to about 1:2, about 1:2 to about 1:3, about 1:3 to about 1:4, about 1:4 to about 1:5, about 1:5 to about 1:6, about 1:6 to about 1:7, about 1:7 to about 1:8, about 1:8 to about 1:9, about 1:9 to about 1:10, about 1:10 to about 1:20, about 1:20 to about 1:30, about 1:30 to about 1:40, about 1:40 to about 1:50, about 1:50 to about 1:60, about 1:60 to about 1:70, about 1:70 to about 1:80, about 1:80 to about 1:90, about 1:90 to about 1:100, about 1:100 to about 1:200, about 1:200 to about 1:400, about 1:400 to about 1:500, about 1:500 to about 1:600, about 1:600 to about 1:700, about 1:700 to about 1:800; about 1:800 to about 1:900, about 1:900 to about 1:1,000, including all values and sub-ranges in-between.
In some variations, the fluid medium 240 may be a liquid and/or a gas. In some variations, the fluid may be a Newtonian fluid, a non-Newtonian fluid, a compressible fluid and/or an incompressible fluid. In some variations, the fluid may include particulate matter whose mean diameter is between about 5 nm to about 10 nm, about 10 nm to about 20 nm, about 20 nm to about 40 nm, about 40 nm to about 80 nm, about 80 nm to about 160 nm, about 160 nm to about 320 nm, about 320 nm to about 640 nm, about 0.5 μm to about 1.0 μm, about 1.0 μm to about 2.5 μm, about 2.5 μm to about 5 μm, about 5 μm to about 10 μm, about 10 μm to about 20 μm, about 20 μm to about 40 μm, about 40 μm to about 80 μm, about 80 μm to about 160 μm, about 160 μm to about 320 μm, about 320 μm to about 620 μm, about 620 μm to about 1.5 mm, including all values and sub-ranges in-between.
In some variations, the fluid medium 240 may transition from the upstream inlet 212 to the housing 210 and the diffusion module 230, located between the upstream inlet 212 and the substrate 220. The point on the surface of the diffusion module 230 that intersects the trajectory of the fluid medium 240 upon entering the bioreactor 200 corresponds to a fluidic focal point. The fluidic focal point represents the point where the flow of the fluid 240 tends to be laminar upon first contacting the diffusion module 230. For example,
In some variations, exposure of the fluid medium 240 to the diffusion module 230 may correspond to channeled flow of the fluid medium 240 through the diffusion module 230, which may: (1) direct turbulent flow 216 in the radial direction, as shown in
In some variations, upon exiting the diffusion module 230, the radially expanded laminar flow of fluid medium 240 may be directed towards the substrate 220 to seed the cells with an even distribution, as shown in
In some variations, the radial expansion of laminar flow accelerated by the diffusion module 230 upon exposure to fluid medium 240, may be increased by about 5% to about 10%, about 10% to about 20%, about 20% to about 30%, about 30% to about 40%, about 40% to about 50%, about 50% to about 60%, about 60% to about 70%, about 70% to about 80%, about 80% to about 90%, about 90% to about 100%, about 100% to 200%, about 200% to about 300%, about 300% to about 400%, about 400% to about 500%, about 500% to about 600%, about 600% to about 700%, about 700% to about 800%, about 800% to about 900%, about 900% to about 1,000%, about 1,000% to about 2,000%, about 2,000% to about 3,000%, about 3,000% to about 4,000%, about 4,000% to about 5,000%, about 5,000% to about 6,000%, about 6,000% to about 7,000%, about 7,000% to about 8,000%, about 8,000% to about 9,000%, about 9,000% to about 10,000%, about 10,000% to about 20,000%, about 20,000% to about 30,000%, about 30,000% to about 40,000%, about 40,000% to about 50,000%, about 50,000% to about 60,000%, about 60,000% to about 70,000%, about 70,000% to about 80,000%, about 80,000% to about 90,000%, about 90,000% to about 100,000%, including all values and sub-ranges in-between.
As discussed herein with respect to bioreactor 200, substrate 220 may be configured to partially cover the cross-sectional area of the housing 210, and may include one or more areas that facilitate flow from the surface of the substrate 220 to the downstream outlet 214, as shown in
In some variations, unidirectional laminar flow may be insufficient or suboptimal for seeding the targeted substrate surfaces based on the geometry of the substrate 220 and the surfaces of the substrate 220 targeted for seeding, particularly where the surfaces are oblique or facing away from the upstream inlet 212. In these circumstances, the bioreactor 200 may include diffusion modules 230 on either side or surface of the substrate 220 (e.g., above and below), as shown in
In some variations, unidirectional laminar flow may be insufficient or suboptimal for seeding substrate surfaces with cells. In such configurations, fluid medium 240 may, for example, flow in an alternating manner including two alternating trajectories. In some variations, the number of alternating trajectories may be between about 1 to about 5, about 5 to about 10, about 10 to about 15, about 15 to about 30, about 30 to about 50, about 50 to about 100, about 100 to about 250, and about 250 to about 500, including all values and sub-ranges in-between.
As described above, the diffusion module may function to help accelerate radial expansion of laminar flow of fluid entering the bioreactor (e.g., to help evenly distribute cells for seeding across the substrate). The diffusion module 230 may include a porous material having at least one tortuous conduit extending between a first surface of the porous material and a second surface of the porous material.
In some variations, the diffusion module 230 and/or portions thereof may be formed or constructed of one or more suitable materials including silicate, ceramic, carbon allotrope, metal, metallic alloy, synthetic polymer, biopolymer, composites, resins, combinations thereof, and the like. In some variations, the diffusion module 230 may be formed or constructed of biocompatible materials. In some variations, the biocompatible materials may be selected based on one or more properties of the constituent material such as, for example, stiffness, toughness, durometer, bioreactivity, etc. Examples of suitable biocompatible materials include metals, silicates, ceramics, or polymers. Examples of suitable metals include stainless steel, titanium, nickel, iron, tin, chromium, copper, and/or alloys thereof. A polymer material may be biodegradable or non-biodegradable. Examples of suitable biodegradable polymers include polylactides, polyglycolides, polylactide-co-glycolides, polyanhydrides, polyorthoesters, polyetheresters, polycaprolactones, polyesteramides, poly(butyric acid), poly(valeric acid), polyurethanes, biodegradable polyamides (nylons), and/or blends and copolymers thereof. Examples of non-biodegradable polymers include non-degradable polyamides (nylons), polyesters, polycarbonates, polyacrylates, polymers of ethylene-vinyl acetates and other acyl substituted cellulose acetates, non-degradable polyurethanes, polystyrenes, polyvinyl chloride, polyvinyl fluoride, poly(vinyl imidazole), chlorosulphonate polyolefins, polyethylene oxide, and/or blends and copolymers thereof.
In some variations, the diffusion module 230 may be any suitable shape, size and configuration. In some variations, the diffusion module 230 may correspond to an open configuration, also referred to as open architecture, in which fluid is received across an open surface (e.g., exposed surface not enclosing the fluid as part of an enclosed architecture such as that described below). For example, in the variation shown in
In some variations, the geometric alignment and/or disposition of a diffusion module within a housing may assume any suitable configuration. As shown in
In some variations, the mean radius of the open architecture diffusion module 230 may have a length of about 0.5 mm to about 1.0 mm, about 1.0 mm to about 2.0 mm, about 2.0 mm to about 5.0 mm, about 5.0 mm to about 10.0 mm, about 1.0 cm to about 2 cm, about 2 cm to about 3 cm, about 3 cm to about 6 cm, about 6 cm to about 10 cm, about 10 cm to about 20 cm, about 20 cm to about 50 cm, about 0.5 m to about 1.0 m, about 1 m to about 2 m, about 2 m to about 5 m, about 5 m to about 10 m, about 10 m to about 20 m, about 20 m to about 30 m, 30 m to about 65 m, including all ranges and sub-values in-between.
In some variations, the open architecture diffusion module 230 may be disposed within the housing 210 such that the trajectory of the fluid medium upon entering the housing 210 enters orthogonally into the diffusion module 230, as shown by the arrows pointing downward on the variation of
The tortuosity of the diffusion module 330 and the corresponding tortuosity of the interconnected channels within the diffusion module 330 may be described by an arch ratio of a ratio of the length of the channel to the distance between the channel's ends. For example, in a diffusion module comprising a tortuosity described by an arch ratio of 2.0, the length of the channels is two times greater than the distances between the channel's ends. For diffusion modules that include a plurality of interconnected channels having different or dissimilar lengths and/or distances between the channel's ends, the tortuosity of the diffusion module may be described by considering an average arch ratio. In some variations, the average arch ratio may be an arithmetic average of the arch ratio for each channel within the diffusion module.
In some variations, the diffusion module 330 may have a tortuosity described by an average arc to chord length ratio greater than or equal to about 1.1, greater than or equal to about 1.2, greater than or equal to about 1.4, greater than or equal to about 1.6, greater than or equal to about 1.8, greater than or equal to about 2.0, greater than or equal to about 3, greater than or equal to about 4, greater than or equal to about 5, greater than or equal to about 6, greater than or equal to about 7, greater than or equal to about 8, greater than or equal to about 9, greater than or equal to about 10, greater than or equal to about 12, greater than or equal to about 14, greater than or equal to about 16, greater than or equal to about 18, greater than or equal to about 20, greater than or equal to about 25, greater than or equal to about 30, greater than or equal to about 35, greater than or equal to about 40, greater than or equal to about 45, greater than or equal to about 50, greater than or equal to about 60, greater than or equal to about 70, greater than or equal to about 80, greater than or equal to about 90, and greater than or equal to about 100, including all values and sub-ranges in-between.
In some variations, the diffusion module 330 may have a tortuosity described by an average arc to chord length ratio less than or equal to about 100, less than or equal to about 90, less than or equal to about 80, less than or equal to about 70, less than or equal to about 60, less than or equal to about 50, less than or equal to about 45, less than or equal to about 40, less than or equal to about 35, less than or equal to about 30, less than or equal to about 25, less than or equal to about 20, less than or equal to about 18, less than or equal to about 16, less than or equal to about 14, less than or equal to about 12, less than or equal to about 10, less than or equal to about 9, less than or equal to about 8, less than or equal to about 7, less than or equal to about 6, less than or equal to about 4, less than or equal to about 3, less than or equal to about 2, less than or equal to about 1.8, less than or equal to about 1.6, less than or equal to about 1.4, less than or equal to about 1.2, and less than or equal to about 1.1, including all ranges and sub-values in-between. Combinations of the above-referenced ranges for the tortuosity of the open architecture diffusion module 330 are also possible (e.g., greater than or equal to about 1.0 and less than or equal to about 70, greater than or equal to about 14 and less than or equal to about 100).
As described herein, the open pores and interconnected tortuous channels of the diffusion module 330 may correspond to pathways for fluid flow within the diffusion module. The lower limit on the mean pore size of the open pores and interconnected channels defining the porosity of the diffusion module 330 may be bounded by the size of the cells present in the fluid medium, the proclivity of particulate matter (e.g., cells), to occlude the open pores distributed on the surface of the diffusion module 330, and the ability of the particulate matter to flow within the continuous or catenary interconnected network within the module. In some variations, the mean pore size of the diffusion module 330 may be greater than or equal to about 5 nm, greater than or equal to about 10 nm, greater than or equal to about 20 nm, greater than or equal to about 40 nm, greater than or equal to about 80 nm, greater than or equal to about 160 nm, greater than or equal to about 320 nm, greater than or equal to about 640 nm, greater than or equal to about 1.2 μm, greater than or equal to about 1.2 μm, greater than or equal to about 4.8 μm, greater than or equal to about 10 μm, greater than or equal to about 20 μm, greater than or equal to about 40 μm, greater than or equal to about 80 μm, greater than or equal to about 160 μm, greater than or equal to about 320 μm, greater than or equal to about 600 μm, greater than or equal to 1.2 mm, including all ranges and sub-values in-between.
In some variations, the mean pore size of the diffusion module may be less than or equal to about 1.2 mm, less than or equal to about 620 μm, less than or equal to about 310 μm, less than or equal to about 160 μm, less than or equal to about 80 μm, less than or equal to about 40 μm, less than or equal to about 20 μm, less than or equal to about 10 μm, less than or equal to about 5 μm, less than or equal to about 2.5 μm, less than or equal to about 1.2 μm, less than or equal to about 640 nm, less than or equal to about 320 nm, less than or equal to about 160 nm, less than or equal to about 80 nm, less than or equal to about 40 nm, less than or equal to about 20 nm, or less than or equal to about 10 nm, including all ranges and sub-values in-between.
Combinations of the above-referenced ranges for the mean pore size of the open architecture diffusion module 330 are also possible (e.g., greater than or equal to about 5 nm and less than or equal to about 4.8 μm, greater than or equal to about 160 nm and less than or equal to about 1.2 mm), including all ranges and sub-values in-between.
In some variations the porosity of the diffusion module, where porosity refers to the percentage void volume present within the diffusion module, may be greater than or equal to about 0.1%, greater than or equal to about 0.25%, greater than or equal to about 0.50%, greater than or equal to about 0.5%, greater than or equal to about 1%, greater than or equal to about 2.5%, greater than or equal to about 5%, greater than or equal to about 10%, greater than or equal to about 20%, greater than or equal to about 30%, greater than or equal to about 40%, greater than or equal to about 50%, greater than or equal to about 60%, greater than or equal to about 70%, greater than or equal to about 80%, greater than or equal to about 90%, greater than or equal to about 95%, or greater than or equal to about 99%, including all ranges and sub-values in-between.
In some variations, the porosity of the diffusion module may be less than or equal to about 99%, less than or equal to about 95%, less than or equal to about 90%, less than or equal to about 80%, less than or equal to about 70%, less than or equal to about 60%, less than or equal to about 50%, less than or equal to about 40%, less than or equal to about 30%, less than or equal to about 20%, less than or equal to about 10%, less than or equal to about 5%, less than or equal to about 2.5%, less than or equal to about 1%, less than or equal to about 0.5%, or less than or equal to about 0.25%, including all ranges and sub-values in-between. Combinations of the above-referenced ranges for the porosity of the open architecture diffusion module are also possible (e.g., greater than or equal to about 0.25% and less than or equal to about 99%, greater than or equal to about 5% and less than or equal to about 70%).
As described above with respect to the open architecture diffusion modules 230 and 330, channeled flow through the diffusion module may accelerate laminar flow in the radial direction, where localized flow paths may be progressively divided and expanded as flow is channeled through the diffusion module. In some variations, flow path expansion may be proportional to the length of the network of channels within the diffusion module. In some instances, the length of the network of interconnected channels within the diffusion module may be increased by increasing the dimension of the diffusion module in the direction of flow (e.g., the thickness of the module). The diffusion module 430 having a predetermined thickness as shown in
In some variations, the diffusion module may have an axial thickness of between about 100 μm to about 200 μm, about 200 μm to about 400 μm, about 400 μm to about 800 μm, about 800 μm to about 1600 μm, about 1 mm to about 3 mm, about 3 mm to about 6 mm, about 6 mm to about 10 mm, about 1 cm to about 2 cm, about 2 cm to about 5 cm, and about 5 cm to about 15 cm, including all ranges and sub-values in-between.
In some variations, increasing the thickness of an open architecture diffusion module 330 may increase backpressure in fluids upon entering the diffusion module 330, thereby directing the radial spread of fluid across an external surface of the diffusion module 330. In some variations, increased laminar flow distribution towards a radial perimeter of the diffusion module 330 may correspond with decreasing the thickness of the diffusion module 330 at regions approaching its perimeter. In some variations, a thickness geometry of the diffusion module 330 may correspond to the outcomes targeted by the specific application in conjunction with associated flow requirements. For example, a predetermined laminar flow distribution may be achieved by linearly decreasing the thickness of the open architecture diffusion module 330 from the center towards the perimeter, as shown in
In some variations, a diffusion module may comprise one or more non-porous inlays (e.g., on one or more surfaces), as illustrated in
Aspects of radial and/or circular inlay patterning may be combined. For example, concentric and radial patterns may be combined, as shown in
In some variations, the porosity and mean pore size of the diffusion module may additionally or alternatively be varied along the radial direction to achieve specific and/or desired outcomes for the laminar distribution of flow. For example,
In some variations, diffusion modules comprising an open architecture, such as those described in detail above with reference to the diffusion module 230, 330, 430, 530, 630, 730, and 830, may be less amenable to scalable applications involving high flow and high volume, given the increased structural constraints associated with fabricating diffusion modules of large radial dimensions. For these and any other suitable applications, enclosed architecture diffusion modules may enable a more tenable means to distribute laminar flow within a downstream conduit and/or substrate. Enclosed architecture diffusion modules apply the concepts described above with reference to the variations 230, 330, 430, 530, 630, 730 and 830, by channeling laminar flow first through an enclosed fluidic circuit including a central cavity or lumen of at least one hollow porous structure, for distal distribution of flow from the upstream inlet, and then through permeation and localized distribution through the porous walls of the hollow structure. Parameters (e.g., porosity, tortuosity, wall thickness, etc.) of the porous material in an enclosed architecture diffusion module or system may be similar to that described above for porous material in an open architecture diffusion module.
For example,
The examples of diffusion systems shown in
Generally, a method for cultivating tissue may comprise directing a fluid comprising metazoan cells toward a diffusion module. The diffusion module may comprise a porous material that has at least one tortuous conduit extending between a first surface of the porous material and a second surface of the porous material. Fluid may flow through the porous material of the diffusion module, thereby radially expanding a flow of the fluid and seeding the metazoan cells onto a substrate proximate to the diffusion module. The method may incorporate use of one or more diffusion modules such as that described herein.
In some variations, a method for cultivating tissue may comprise directing a fluid comprising cells within a liquid medium toward one or more diffusion modules, with the first diffusion module comprising a first porous material that has at least one tortuous conduit extending between a first surface of the first porous material and a second surface of the first porous material and with the second diffusion module comprising a second porous material that has at least one tortuous conduit extending between a first surface of the second porous material and a second surface of the second porous material, passing the fluid through the first and the second porous material of the first diffusion module and the second diffusion module, thereby radially expanding a flow of the fluid; and seeding the metazoan cells onto a first side of a substrate and a second side of the substrate proximate to the first and second diffusion modules. The method may incorporate use of one or more diffusion modules such as those described herein.
For example, in some variations the method may be applied for cultivating tissue, such as cell-based meat products. The cell-based meat products of the disclosure are produced by the in vitro culturing of naturally occurring, genetically engineered, or modified animal cells in culture.
The methods provided herein are applicable to any metazoan cell in culture. Generally, the cells are from any metazoan species whose tissues are suitable for dietary consumption. In some variations the cells may demonstrate a capacity for differentiation into mature tissue, such as skeletal muscle tissue, other muscle tissues, or any cell, cellular biomass, and/or tissue that can be consumed as meat. The cells of the present disclosure may be primary cells, or cell lines. The cells may be adherent-cells or non-adherent cells.
In some variations, the cells are derived from any non-human animal species intended for human or non-human dietary consumption (e.g. cells of avian, ovine, caprine, porcine, bovine, piscine origin) (e.g. cells of livestock, poultry, avian, game, or aquatic species, etc.).
In some variations, the cells are from livestock such as domestic cattle, pigs, sheep, goats, camels, water buffalo, rabbits and the like. In some variations, the cells are from poultry such as domestic chickens, turkeys, ducks, geese, pigeons and the like. In some variations, the cells are from game species such as wild deer, gallinaceous fowl, waterfowl, hare and the like. In some variations, the cells are from aquatic species or semi-aquatic species harvested commercially from wild fisheries or aquaculture operations, or for sport, including certain fish, crustaceans, mollusks, cephalopods, cetaceans, crocodilians, turtles, frogs and the like.
In some variations, the cells are from exotic, conserved or extinct animal species. In some variations, the cells are from Gallus gallus, Gallus domesticus, Bos taurus, Sous scrofa, Meleagris gallopavo, Anas platyrynchos, Salmo salar, Thunnus thynnus, Ovis aries, Coturnix, Capra aegagrus hircus, or Homarus americanus. Accordingly, exemplary cell-based meat products of the disclosure include avian meat products, chicken meat products, duck meat products, and bovine meat products.
In some variations, the cells are primary stem cells, self-renewing stem cells, embryonic stem cells, pluripotent stem cells, induced pluripotent stem cells, or transdifferentiated pluripotent stem cells.
In some variations, the cells are modifiable by a genetic switch to induce rapid and efficient conversion of the cells to skeletal muscle tissue, connective tissue, fat tissue, and/or any other mature tissue for cultured meat production.
In some variations, the cells are myogenic cells, destined to become muscle, or muscle-like cells. In some variations, the myogenic cells are natively myogenic, e.g. myoblasts. Natively myogenic cells include, but are not limited to, myoblasts, myocytes, satellite cells, side population cells, muscle derived stem cells, mesenchymal stem cells, myogenic pericytes, or mesoangioblasts.
In some variations, cells are of the skeletal muscle lineage. Cells of the skeletal muscle lineage include myoblasts, myocytes, and skeletal muscle progenitor cells, also called myogenic progenitors that include satellite cells, side population cells, muscle derived stem cells, mesenchymal stem cells, myogenic pericytes, and mesoangioblasts.
In other variations, the cells are not natively myogenic (e.g. are non-myogenic cells such as fibroblasts or non-myogenic stem cells that are cultured to become myogenic cells in the cultivation infrastructure).
In some variations, the cells of the cellular biomass are somatic cells. In some variations, the cells of the cellular biomass are not somatic cells.
In some variations the cells are genetically edited, modified, or adapted to grow without the need of specific ingredients including specific amino acids, carbohydrates, vitamins, inorganic salts, trace metals, TCA cycle intermediates, lipids, fatty acids, supplementary compounds, growth factors, adhesion proteins and recombinant proteins.
In some variations, the cells may comprise any combinations of the modifications described herein.
The cell-based meat of the present disclosure, generated using the cell media formulations provided herein, is suitable for both human and non-human consumption. In some variations, the cell-based meat is suitable for consumption by animals, such as domesticated animals. Accordingly, the cell media formulations provided herein support the growth of “pet food”, e.g. dog food, cat food, and the like.
In some variations the methods described herein may enable production of thick tissues without the need for an internal scaffold to support tissue dimensionality.
In some variations, the fluid may be passed through the porous material of the diffusion module thereby facilitating radially expanding laminar flow of the fluid (1620) by transitioning turbulent flow of the fluid into laminar flow. In some variations, radially expanding a flow of the fluid may comprise radially distributing the cells across the diffusion module. In some variations, the radial expansion of laminar flow due to the diffusion module may be increased by any of the ranges described herein.
In some variations, the fluid passed through the diffusion module may be directed towards a substrate proximate the diffusion module. In some variations, the cells (e.g., metazoan cells) may be seeded onto the substrate proximate the diffusion module (1630). The seeded cells may be anchored to the substrate (e.g., a surface of the substrate). Thereafter, seeded (e.g., anchored) cells may receive fluid through the porous material. In some variations, fluid may be directed towards opposite sides of a substrate in an alternating manner. For example,
After exposure to the fluid medium for a first time period, the flow of the bioreactor may be reversed under a second flow for a second time period. The fluid flow may be alternated between the first flow and the second flow a predetermined number of times, as described in more detail herein. During reversed flow, fluid medium may flow from the downstream outlet, through the diffusion module onto 230B and over the downstream facing side of the substrate, as shown in the right side bioreactor of
In some variations, tissue may be cultured on the substrate from the cells (e.g., metazoan cells) (1640). The diffusion module may be configured to reduce variation in the hydrodynamic shear force of the fluid exerted upon the seeded cells, thereby improving one or more of distribution, adhesion, growth, and support of the cell culture. For example, the diffusion module may enable a more even density of seeded cells across a surface of a substrate and allow control of fluid flow and shear forces across a larger surface area of a substrate. This may allow the seeded cells to receive nutrients and grow in a more consistent manner, thereby increasing tissue harvest yields.
In some variations, the tissue may be harvested from the substrate (1650). In some variations, tissue may be separated (e.g., harvested) from the substrate by one or more mechanisms including enzymatic, chemical, and mechanical processes. In some variations, the substrate may be configured to degrade (e.g., resorb). For example, tissue harvesting may comprise one or more of fluidic, spontaneous, chemical, electrical, optical, thermal, and mechanical detachment. For example, one or more buffers or enzymatic solutions contact the cells to induce detachment from the substrate. In some embodiments, one or more of a volume and rate of fluid flow may be increased to harvest tissue. The tissue may be separated from the substrate and then collected within or outside the bioreactor.
The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that specific details are not required in order to practice the invention. Thus, the foregoing descriptions of specific variations of the invention are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed; obviously, many modifications and variations are possible in view of the above teachings. The variations were chosen and described in order to explain the principles of the invention and its practical applications, they thereby enable others skilled in the art to utilize the invention and various variations with various modifications as are suited to the particular use contemplated. It is intended that the following claims and their equivalents define the scope of the invention.