The present invention generally relates to dishwashers, and in particular to a flexible fluid coupling assembly for connecting a wash fluid supply line of a dishwasher to an upper spray arm assembly of the dishwasher.
A significant majority of dishwashers being manufactured today typically have an upper and a lower rack or basket in which dishware to be cleaned by the dishwasher are loaded. The lower rack of the dishwasher generally is positioned at the lowest practical level within the wash chamber, while the upper rack generally is positioned above the lower rack and adjacent the upper portion or top of the wash chamber of the dishwasher so as to provide the maximum amount of useful volume inside the wash chamber of the dishwasher for loading dishes. Jets of water or other cleaning fluids are directed at dishes contained within the upper and lower racks at various angles so as to pass through the racks and strike the surfaces of the dishes with a minimal amount of deflection from the racks. The primary washing action for at least the lower dish rack typically is provided by a lower spray arm that is mounted directly below the lower rack and sprays jets of water upwardly against the dishes within the lower rack. The lower spray arm can be stationary or can be a rotating spray arm that is driven by the force of the water or other cleaning fluid passing therethrough, with the rotation of the lower spray arm generally insuring greater spray coverage for the dishes loaded into the lower rack to provide enhanced washing action for the dishes.
In most dishwashers, the operation of the lower spray arm generally is fairly efficient, since its proximity to the water pump of the dishwasher makes it easy to supply water to the lower spray arm with a minimal pressure loss from the pump to the lower spray arm. However, providing an efficient, enhanced washing action to the upper rack of dishwashers has traditionally proven to be a more difficult task. Since the upper rack generally is mounted adjacent the upper edge or surface of the wash chamber of the dishwasher, the dishwasher wash water supply system must route the wash water or other cleaning fluid from the water pump, typically located in the bottom of the dishwasher, upwardly and along the wash chamber to the upper rack. Since both the upper and lower racks must also be able to slide into and out of the dishwasher for the loading and unloading of the dishes therein, the water supply system must be designed in such a way that it provides enough of a volume of wash water to the upper spray arm at pressures sufficient to provide efficient and substantially complete cleaning of the dishes in the upper rack, while not obstructing the sliding movement of the upper or lower racks into and out of the dishwasher. In addition, it is often desirable to make the upper rack vertically adjustable to provide more flexibility in loading larger items into the dishwasher, which adjustment of the upper rack further limits the design of the water supply system.
Various solutions have been proposed over the years to try to provide enhanced washing action to the upper rack of a dishwasher. For example, one proposed solution has been to fix a stationary tower to the center of the lower rack, with the tower including a rotating arm or section having one or more spray nozzles for applying wash water to the dishes in the upper rack. Typically, water is fed to the rotating tower by means of a removable coupling system mounted on the top center of the lower spray arm, with the coupling being moved into engagement with the bottom of the tower when the dishwasher pressurizes the lower spray arm with wash water. The coupling then retracts when the wash pump shuts off the flow of water therethrough, so as to enable the lower rack to slide freely into and out of the dishwasher. Problems that have been observed with such a system have included limited wash action and coverage provided by the tower, as opposed to a rotating spray arm located directly beneath the upper rack, the loss of rack space due to the positioning of the tower in the center of the rack, which thus limits the available space for loading dishes, as was well as the potential for one or more of the spray nozzles to be partially or completely blocked by large dishes placed into the lower rack by the user, thus preventing efficient cleaning of the dishes loaded in the upper rack.
Another, alternative system utilizes a collapsible tower that extends from the center of the lower spray arm, through the lower rack, and couples to the upper spray arm when in use. The tower then collapses below the surface of the lower rack when the wash pump is switched off. Such a system, however, still suffers from many of the same drawbacks of the fixed tower system, because even though the retractable tower collapses when the pump is off, the user still cannot load dishes within the area where the tower extends, as doing so would block the extension of the tower. Still other systems have used rotating spray arms mounted directly below the upper rack with a supply line or distribution system that supplies wash water to the spray arms being releasably coupled thereto, which type of system generally has been accepted as the method that delivers the best washing action to the dishes in the upper rack. The challenge presented by such a system is, however, designing an efficient washer distribution system that supplies water to the spray arm without interfering with or consuming space in the lower rack that is needed for loading dishes, while at the same time, avoiding an unacceptable large loss of head pressure in the wash water being supplied thereto. Additionally, since the upper rack must be pulled out of the dishwasher for loading or unloading, the coupling will need to be disconnected from the water supply line and reconnected to the water supply line when the upper rack is pushed back into the dishwasher. However, it is important for the function of such a system that the spray arm coupling be able to connect and disconnect cleanly from the water supply line, even when the vertical position or angle of the upper rack is changed.
Accordingly, it can be seen that a need exists for a system for supplying wash fluid to the upper spray arm of the dishwasher that addresses the foregoing and other related and unrelated problems in the art.
Briefly described, the present invention generally relates to a fluid coupling assembly for a dishwasher to facilitate formation of a substantially water-tight connection between a wash fluid supply line and an upper spray arm assembly for the dishwasher, which coupling will be disconnected upon the drop in fluid pressure when the flow of wash fluid through the fluid supply line is shut off for opening and loading/unloading of the dishwasher. The fluid coupling assembly of the present invention generally will be mounted within a wash chamber of a dishwasher housing or tub body as part of the wash fluid supply line of the dishwasher. The dishwasher further typically will include upper and lower racks that are slideably received within the wash chamber of the dishwasher for supporting dishes during washing operations.
A lower spray arm assembly typically is provided along the bottom or lower portion of the dishwasher, positioned below the lower rack. The lower spray arm assembly generally includes an arm having a series of nozzles mounted therealong for directing sprays of washing fluid toward the dishes stacked or loaded within the lower rack. The upper spray arm assembly generally is mounted beneath the upper rack in a position or elevation to enable a sliding movement of the upper rack, as well to accommodate adjustments of the upper rack to varying elevations and/or angles as needed for loading dishes of varying sizes and shapes therein. The upper spray arm assembly generally includes a rotating spray arm having a series of ports or spray openings formed therealong for spraying jets of washing fluid against the dishes in the upper rack. A feed tube is connected to the center of the upper spray arm and includes a feed tube coupling at its opposite end. The feed tube coupling generally is conically or substantially funnel shaped, with a flared lower end for releasably connecting the feed tube of the upper spray arm assembly to the washing fluid supply line for the dishwasher.
The fluid coupling assembly of the present invention is mounted to a free or distal end of the wash fluid supply line and generally comprises a connector or coupling having a base mounted to the wash fluid supply line, and an extensible tower received within the base. The tower includes an open first or bottom end having a sealing member positioned thereabout, and a second or upper end including a nozzle. A substantially curved or spherically shaped wall portion is formed at the upper end of the tower, about the nozzle thereof. As the washing fluid is passed from the fluid supply line into the fluid coupling assembly, the pressure of the washing fluid urges the extensible tower upwardly toward engagement with the feed tube coupling of the upper spray arm assembly. The nozzle of the tower engages the coupling at the end of the feed tube of the upper spray arm assembly, with the curved or spherically shaped wall portion of the tower tending to help guide or direct the nozzle into a substantially sealed engagement or connection with the conically shaped wall of the feed tube coupling, even as the upper rack is adjusted to various elevations and at varying angles to accommodate dishware of different sizes and configurations. At substantially the same time, the sealing member positioned about the bottom portion of the tower is moved into a sealing position between the base and the tower of the fluid coupling assembly.
Various objects, features and advantages of the present invention will become apparent to those skilled in the art upon a review of the following detailed description, when taken in conjunction with the accompanying drawings.
Referring now to the drawings in which like numerals indicate like parts throughout the several views, as shown in
As generally illustrated in
The dishwasher 11 also typically includes a lower rack 36 that is slideably received within the wash chamber 28 adjacent the lower or base portion 27 of the dishwasher tub 20 as indicated in
As additionally indicated in
As illustrated in
The upper spray arm 13 assembly typically is mounted beneath the upper rack 38, such as by vertically extending supports 56 that support the upper spray arm assembly 13 from the upper rack. The upper spray arm assembly 13 generally includes an upper spray arm 57 that can have a similar construction to the lower spray arm 46, including an elongated body 58 having an upper surface 59. A series of spray jets or ports 61 are formed along the upper surface 59 of the upper spray arm 57 for directing jets or flows of washing fluid against the dishware D contained within the compartments 39 of the upper rack 38.
As generally illustrated in
As illustrated in
An extensible tower 81 is slideably received within the chamber 79 of the base 72 and is movable therealong in the direction of arrows 82 and 82′ (
The substantially spherically shaped wall portion 91 of the extensible tower 81 helps guide the nozzle portion 88 of the extensible tower into a sealed, substantially fluid-tight engagement with the conical wall 68 of the feed tube coupling 67. The substantially spherically shaped wall portion 91 further generally can have a radius of curvature between approximately 0.3-0.75 inches, and can extend at an angle or arc, indicated at phantom lines 92 in
The tower 81 itself typically will be approximately four to six inches in length, although its length can be varied as needed to provide a longer or shorter engagement range, depending the upper rack and the top wall of the dishwasher tub and between the upper and lower racks as needed or desired for operation of the dishwasher. In addition, the diameter of the base portion 72 of the fluid coupling assembly typically can be in a range of approximately 0.8-1.2 inches, and the extensible tower 81 can have an inner diameter of between approximately 0.5 to 0.75 inches, although it will be understood that greater or lesser diameters also can be used for the base and for the extensible tower, depending upon the volume and/or pressure of the flow of washing fluid to be supplied to the upper spray arm.
As further illustrated in
In operation of the dishwasher 11 (
The extension of the tower 81 generally is controlled or limited by its engagement with the feed tube coupling of the feed tube of the upper spray arm assembly. As the tower 81 comes into contact with the feed tube coupling, its nozzle 88 and the substantially spherically shaped wall portion 91 formed about the upper end of the tower 81 will engage and slide along the conically shaped wall 68 of the feed tube coupling 67. As a result, the nozzle of the tower is guided into a coupled, substantially sealed engagement with the feed tube. The substantially spherically shaped surface or wall portion 91 formed about the upper end of the tower helps ensure that a substantially fluid-tight, sealed engagement is created between the tower and the conical inner wall 68 of the feed tube coupling 67, even when the upper rack has been adjusted or oriented into various angled orientations as needed to accommodate the dishware loaded therein.
At substantially the same time, the sealing member mounted about the bottom of the tower further will be urged into sealing contact with the inner wall of the base portion of the flexible fluid coupling assembly of the present invention so as to form a substantially fluid and pressure-tight seal therebetween to avoid significant pressure loss of the washing fluid as it passes through the flexible fluid coupling assembly of the present invention and into the feed tube of the upper spray arm assembly. During the washing operation, the pressurized washing fluid supplied to the upper and lower spray arm assemblies is directed via the spray nozzle or ports formed along the upper and lower spray arms against the dishes contained within the upper and lower rack for cleaning the dishes.
The flexible fluid coupling assembly of the present invention thus provides for automatic compensation of misalignment between the feed tube coupling of the upper spray arm assembly and the fluid supply line of the dishwasher, either due to misalignments resulting from manufacturing tolerances and/or from inconsistencies in deflection of the upper rack due to variations in weight of the dishes loaded therein, as well as enabling the upper rack to be adjusted over a wide range of vertical and angular positions. The design of the flexible fluid conduit coupling assembly further helps to ensure that a substantially sealed engagement or connection is formed between the tower and feed tube coupling of the upper spray arm assembly over a wide range of angular misalignments so as to avoid creation of leaks or substantial, undesirable drops or losses of pressure in the wash fluid being supplied to the upper spray arm assembly due to an incomplete connection between the fluid coupling and feed tube coupling.
It will be further understood by those skilled in the art that while the present invention has been described above with reference to preferred embodiments, numerous variations, modifications, and additions can be made thereto without departing from the spirit and scope of the present invention as set forth in the following claims.