This document relates to fluid handling couplings.
Fluid handling components such as fluid couplings allow fluid communication between two or more components. Some fluid couplings include features that allow male and female components (or two genderless fluid couplings) to be quickly connected and may include one or more internal valve components that selectively block or allow flow of fluid through the coupling.
This document describes fluid coupling devices for fluid systems and methods. In some embodiments, the fluid coupling devices can be implemented as single-use, aseptic fluid coupling connection devices. In the context of this disclosure, the term “fluid” means any substance that can be made to flow including, but is not limited to, liquids, gases, granular or powdered solids, mixtures or emulsions of two or more fluids, suspensions of solids within liquids or gases, gels, vapors, steam, mists, etc., without limitation.
In one aspect, this disclosure is directed to a fluid coupling device that includes a main body defining a longitudinal axis. The main body has a front face. The fluid coupling device also includes a post extending parallel to the longitudinal axis, and a post receptacle. The fluid coupling device also includes a seal coupled to the main body around the longitudinal axis. A portion of the seal protrudes from the front face of the main body. The fluid coupling device also includes a removable membrane releasably attached to the front face of the main body and covering the portion of the seal protruding from the front face of the main body. The fluid coupling device also includes a protective cover releasably engaged with the post and post receptacle of the main body. Two layers of the removable membrane are captured between the protective cover and the front face of the main body.
Such a fluid coupling device may optionally include one or more of the following features. The seal may have an hourglass cross-sectional shape. The fluid coupling may be genderless such that two of the fluid coupling devices can be coupled to each other. The protective cover may include a pull ring. The pull ring may define an opening configured to receive a finger. The protective cover may include a membrane receiver portion that holds and protects a portion of the removable membrane. The fluid coupling device may also include a valve member and a valve actuator rotatably coupled to the main body. The valve member is reconfigurable between: (i) a first position in which the valve member is engaged with a sealing surface such that no fluid flow path is open through the fluid coupling and (ii) a second position in which the valve member is spaced apart from the seal such that a fluid flow path is open through the fluid coupling. The fluid coupling device also includes a removable membrane releasably attached to the front face of the main body and covering the portion of the seal protruding from the front face of the main body.
In particular embodiments, the fluid coupling devices described herein are single-use devices because, after the two portions of the coupling (also referred to herein as “coupling halves” and/or “connectors”) are connected to each other, the coupled portions are designed to resist uncoupling. For example, such single-use coupling devices are equipped with one or more mechanical components that operate like locks to maintain the two portions of the coupling in the coupled state. Hence, in these particular embodiments, the fluid coupling devices provided herein are structurally configured to be single-use connection devices so that, after the single-use coupling halves have been connected to each other, they cannot be operably disconnected from each other (as such, preserving the sterility or biological integrity of the system/flow path/etc.). However, in some embodiments the fluid coupling devices are designed to be uncoupled/disconnected from each other after having been coupled/connected.
Additionally, in such single-use embodiments or in other embodiments, the fluid coupling devices can be configured as “aseptic” coupling devices in that they can be connected to each other while inhibiting biological contamination from migrating into the flow paths. Such an “aseptic” coupling will also serve to limit the exposure of the fluid to the surrounding environment.
Further, in such single-use embodiments, or other embodiments, the fluid coupling devices can be configured as genderless couplings. That is, the two coupling portions can be designed exactly alike (or substantially alike) so that there is no male or female coupling halves as in many conventional fluid coupling designs.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. Although methods and materials similar or equivalent to those described herein can be used to practice the invention, suitable methods and materials are described herein. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety. In case of conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description herein. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
Like reference numbers represent corresponding parts throughout.
This document describes fluid handling couplings. For example, this document describes fluid handling couplings that are genderless, that include manually openable valves, and that are configured for single-use aseptic fluid handling usage contexts.
As used herein, the term “sterilize” means a process of freeing, to a specified degree, a surface or volume from microorganisms. In example embodiments, the sterility of various components can be achieved using one or more sterilization techniques, including gamma irradiation, E-beam, ethylene oxide (EtO), and/or autoclave technologies. As used herein, the term “aseptic” refers to any process that maintains a sterilized surface or volume.
The protective cover 110 provides protection to a removable membrane member 170 (
The materials from which one or more of the components of the fluid coupling device 100 (and other fluid couplings described herein) can be made include thermoplastics. In particular embodiments, the materials from which the components of the fluid coupling device 100 are made of are thermoplastics, such as, but not limited to, acetal, polycarbonate, polysulfone, polyether ether ketone, polysulphide, polyester, polyvinylidene fluoride (PVDF), polyethylene, polyphenylsulfone (PPSU; e.g., Radel®), acrylonitrile butadiene styrene (ABS), polyetherimide (PEI; e.g., Ultem®), polypropylene, polyphenylene, polyaryletherketone, and the like, and combinations thereof. In some embodiments, the thermoplastics can include one or more fillers such as, but not limited to, glass fiber, glass bead, carbon fiber, talc, etc.
In some embodiments, the materials from which one or more of the components of the fluid coupling device 100 (and other fluid couplings described herein) are made of include metals such as, but not limited to copper, stainless steel, brass, aluminum, plated steel, zinc alloys, and the like. In particular embodiments, the fluid coupling device 100 is metallic-free.
In some embodiments, as described further below, the fluid coupling device 100 can include one or more seal members (such as the seal 160 and a seal 180). In some embodiments, the seal members of the fluid coupling device 100 (and the other fluid couplings described herein) can comprise materials such as, but not limited to, silicone, fluoroelastomers (FKM), ethylene propylene diene monomer (EPDM), thermoplastic elastomers (TPE), buna, buna-N, thermoplastic vulcanizates (TPV), and the like. The cross-sectional shape of such seal members can be circular, D-shaped, X-shaped, hourglass shaped, square, rectangular, U-shaped, multi-lobed, L-shaped, V-shaped, and the like, or any other suitable shape, without limitation.
The fluid coupling devices 100 include termination cylinder 130 (
After removal of the membranes 170, the valves members 140 can then be moved to their open positions by rotation of the valve actuators 150 relative to the main bodies 120. Such rotation of the valve actuators 150 relative to the main bodies 120 longitudinally drive the valve members 140 to open a fluid flow path through the fluid couplings 100. To illustrate this further, see
The fluid coupling 200 includes a protective cover 210, a main body 220, a termination member 230, a valve member 240, a valve actuator 250, a seal 260, a membrane 270, and a C-clip 280.
As shown in
The seal 260 is engaged in the seal recess 226. The seal 260 includes a seal portion disposed within the seal recess 226 and a seal portion projecting from the front face 223. The seal 260 defines a longitudinally-extending central passageway through which fluid can flow when in an operative arrangement.
As shown in
The valve actuator 250 is rotatably coupled to the main body 220. A user of the fluid coupling 200 can manually rotate the valve actuator 250 relative to the main body 220 (about the central longitudinal axis 221) to open/close the flow path through the fluid coupling 200 as described further below. The main body 220 and the valve actuator 250 include stop members 228 and 252 respectively that come into contact with each other to limit the rotation of the valve actuator 250 about the main body 220 when the valve member 240 is manually moved to its open position.
The termination member 230 is fixedly coupled to the valve actuator 250. The termination member 230 includes a fluid connector end (e.g., a hose barb fitting in this example, but can be any type of fluid connector) extending away from the main body 220 and an opposite end portion that is disposed within the internal space 222 of the main body 220. As shown in
The valve member 240, as also shown in
The valve member 240 includes a screw thread segment 246 (which can be two of the thread segments 246, as in the depicted embodiment) that is slidably disposed in a corresponding thread groove 232 (or two thread grooves 232, as in the depicted embodiment) of the termination member 230. Accordingly, when a user rotates the valve actuator 250 about the main body 220, the termination member 230 is also rotated and the female thread groove 232 drives the valve member 240 to translate longitudinally within the internal space 222 because of the engagement between the female thread groove 232 and the screw thread segment 246 of the valve member 240.
The screw thread segment 246 of the valve member 240 includes end travel portions with less pitch than a pitch of a central portion of the screw thread segment 246. Accordingly, at the ends of travel (e.g., nearing and at the fully open position, and/or nearing and at the fully closed position) of the valve member 240, rotations of the valve actuator 250 cause less longitudinal movement than in the middle region of the travel of the valve member 240. In some embodiments, the end of travel portions include detents (e.g., snap detents) which require a little extra manual force to overcome (i.e., to make the valve member 240 move longitudinally from the fully open and/or fully closed positions).
The valve member 240 also includes a plug portion 244 that is sized to releasably engage within the central passageway of the seal 260 to create a fluid seal therebetween to block fluid flow through the seal 260 and through the fluid coupling 200 as a whole. Rotations of the valve actuator 250 can move the valve member 240 between a closed position (e.g., as shown in
In some embodiments, the valve member 240 is injection molded in a manner that prevents any mold process parting line from being on the plug portion 244. Better sealing between the seal 260 and the valve member 240 can be advantageously facilitated by the lack of an injection mold parting line on the plug portion 244.
The protective cover 210 is removably coupled to the main body 220 to thereby cover and protect the membrane 270 while the membrane 270 is attached to the main body 220. The protective cover 210 includes a post and a post receptacle that are releasably coupled with a post receptacle of the main body 220 and a post of the main body respectively. The post and the post receptacle of the main body 220 each extend parallel to the central longitudinal axis 221 and are coplanar with the central longitudinal axis 221.
In preparation for operatively joining/engaging two of the fluid couplings 200 together, first the protective covers 210 are removed from each of the fluid couplings 200. Then, the user can align the post and the post receptacle of the first main body 220 with the post receptacle and the post of the second main body 220. Then the user can longitudinally snap the two couplings 200 together (e.g., see
When two of the fluid couplings 200 are snaped together (e.g.,
The fluid coupling 200 also includes the C-clip 280 (e.g., see
As shown in
With a fluid substance in the internal space 314 of the reservoir 300, once the valve member 240 is open, the liquid can flow through the main body 220 and valve member 240. In some cases, an air supply/pressure can be attached to the termination member 320 to help purge the flow path, i.e., to get all of the fluid substance out of the flow path. In some cases, the air could thereby also be used to drive the fluid substance through a line coupled to the arrangement shown in
While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any invention or of what may be claimed, but rather as descriptions of features that may be specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described herein as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/621,009 filed Jan. 15, 2024. The disclosure of the prior application is considered part of the disclosure of this application and is incorporated in its entirety into this application.
| Number | Date | Country | |
|---|---|---|---|
| 63621009 | Jan 2024 | US |