The present disclosure relates to a cylinder for fluid with fluid inlet means, in particular to a gas cylinder with gas inlet means.
A conventional cylinder for fluid comprises means for allowing fluid to enter into the cylinder, which is normally a fluid inlet valve, in particular a unidirectional valve. The fluid outside the cylinder can enter into the cylinder through such an inlet valve but the fluid inside the cylinder cannot flow out of the cylinder through such an inlet valve.
A fluid cylinder comprises a cylinder tube having a first tube end and a second tube end with respect to a tube axis of the cylinder tube, wherein the tube axis refers to the axis of the cylinder tube and the extension of the axis; an opening arranged at the first tube end for allowing fluid to enter into the cylinder tube; a piston; a sealing member arranged on the piston and adapted to provide a fluid-tight sealing between the piston and an inner wall of the cylinder tube; and a driving member adapted to drive the piston to perform a piston motion in the cylinder tube along the tube axis, wherein the cylinder tube, the opening, the piston, the sealing member, the inner wall and the driving member are adapted, when the piston is driven to move in a first axial direction, to remove at least a part of the fluid-tight sealing for allowing fluid to enter into the cylinder tube through the opening, wherein the first axial direction is an axial direction from the second tube end towards the first tube end along the tube axis.
The drawings are used merely for illustration purposes but not for limiting the scope of the protection.
A conventional unidirectional fluid inlet valve for a cylinder can be designed to work with excellent unidirectional property, but with the costs of relative expensive components and large size.
A cheap and small-sized unidirectional fluid inlet valve is however not excellent in the unidirectional property. That is, the fluid may leak out of the cylinder through the fluid inlet valve.
The present invention provides a fluid cylinder with special fluid inlet means.
The fluid cylinder comprises a cylinder tube having a first tube end and a second tube end with respect to a tube axis of the cylinder tube, wherein the tube axis refers to the axis of the cylinder tube and the extension of the axis; an opening arranged at the first tube end for allowing fluid to enter into the cylinder tube; a piston; a sealing member arranged on the piston and adapted to provide a fluid-tight sealing between the piston and an inner wall of the cylinder tube; and a driving member adapted to drive the piston to perform a piston motion in the cylinder tube along the tube axis, wherein the cylinder tube, the opening, the piston, the sealing member, the inner wall and the driving member are adapted, when the piston is driven to move in a first axial direction, to remove at least a part of the fluid-tight sealing for allowing fluid to enter into the cylinder tube through the opening, wherein the first axial direction is an axial direction from the second tube end towards the first tube end along the tube axis.
There are at least three basic embodiments to remove at least a part of the fluid-tight sealing for allowing fluid to enter into the cylinder tube through the opening:
In above embodiment (1), the driving member may be adapted, upon driving the piston to move in a second axial direction opposing to the first axial direction, to drive the piston towards the second radial side of the piston in a second radial direction opposing to the first radial direction and to maintain the fluid-tight sealing on the first radial side and the second radial side of the piston.
The cylinder tube may have a tube cross section that is perpendicular to the tube axis, the piston may have a piston cross section that is parallel with the tube cross section when the piston is not driven along any radial direction, at least a part of the sealing member on the second radial side of the piston may be arranged in an inclined piston cross section inclining towards the first axial direction to form a first angle α with the piston cross section, wherein the first angle α is in a reference plane that is along the first radial direction and perpendicular to the tube cross section, the driving member may be adapted, upon driving the piston towards the first radial side of the piston, to move the second radial side of the piston (30) more in the first axial direction than the first radial side of the piston so that the piston cross section tilts towards the first axial direction to form a second angle β1 with the tube cross section in the reference plane and the inclined piston cross section forms a third angle γ1 with the tube cross section in the reference plane, wherein γ1=α+β1, and the driving member may be adapted, upon driving the piston towards the second radial side of the piston, to move the second radial side of the piston more in the second axial direction than the first radial side of the piston so that the piston cross section tilts towards the second axial direction to form a fourth angle β2 with the tube cross section in the reference plane and the inclined piston cross section forms a fifth angle γ2 with the tube cross section in the reference plane, wherein γ2=α−β2.
The first angle α, a maximum of the second angle β1max, and a maximum of the fourth angle β2max may be adapted to fulfil the following equations:
γ1max=α+β1max, (1)
|γ2|max=max(|α−β2max|, α), (2)
βmax=(β1max+β2max)/2, (3)
1.5·βmax−x°≤γ1max≤1.5·βmax+x°, (4)
0.5·βmax−x°≤|γ2|max≤0.5·βmax+x°, (5)
wherein x° is a first prescribed value which is a positive value being equal to or smaller than 0.5·βmax and smaller than 5°, preferably smaller than 4°, more preferably smaller than 3°, in particular preferably smaller than 2°, more particular preferably smaller than 1°.
The maximum of the second angle β1max and the maximum of the fourth angle β2max may be adapted to fulfil
βmax=y°, (6)
wherein y° is a second prescribed value being in a range of from 5° to 15°, preferably 7° to 13°, more preferably 9° to 11°, and further more preferably 9.4° to 10.6°.
The driving member may comprise a piston rod, the piston rod may comprise a first rod end coupled to the piston, the piston rod may extend from the first rod end in the first axial direction and terminate at a second rod end, the second rod end may be adapted to move along a closed orbit so as to drive the piston to fulfil equations (1) to (6), the closed orbit extending in both the axial direction and the radial direction, the closed orbit has a first outmost point in the first radial direction R1 in view of the tube axis and a second outmost point in the second radial direction in view of the tube axis, and the maximum of the second angle β1max is formed when the second rod end arrives at the first outmost point, while the maximum of the fourth angle β2max is formed when the second rod end arrives at the second outmost point.
The closed orbit may be located within the reference plane.
The driving member may comprise a rotatable member coupled to the second rod end, and the rotatable member may be adapted to rotate so as to move the second rod end along the closed orbit.
The rotatable member may be adapted to form the closed orbit in a circular shape.
The circle center of the closed orbit may be arranged on the tube axis, and the first angle α is larger than 0°.
The circle center of the closed orbit may be arranged to shift from the tube axis in the first radial direction.
The rotatable member may be a gear set driven by a motor, or the rotatable member may be a rotatable rod driven by a motor.
The rotable member may be adapted to form the closed orbit in a non-circular shape.
In any of above embodiments (1), (2) and (3), the second tube end may be a closed end and provided with a fluid outlet valve, wherein the fluid outlet valve may be a unidirectional valve for releasing fluid to the outside of the cylinder tube.
The fluid cylinder may be a gas cylinder and the fluid-tight sealing may be a gas-tight sealing.
The fluid cylinder may be a gas cylinder, the fluid-tight sealing may be a gas-tight sealing, and the fluid outlet valve may be a gas outlet valve.
The gas cylinder may be used in a gas compressor.
The cylinder tube 10 is normally in a standard cylinder shape with a straight tube axis a and a tube cross section 10c perpendicular to the tube axis a being in a circular shape, wherein the tube axis a refers not only to the axis of the cylinder tube but also to the extension thereof.
However, the cylinder tube 10 is not limited to a standard cylinder shape, as long as all the functions of the fluid cylinder 100 of the present invention can be realized. For example, a tube cross section 10c of the cylinder tube 10 perpendicular to the tube axis a may also be in other shapes such as an ellipse, the cylinder tube 10 may be slightly curved along its tube axis a, and/or an end of the cylinder tube 10 may have an end face not parallel with the tube cross section 10c.
The longitudinal section of the fluid cylinder 100 as shown in
The cylinder tube 10 has a first tube end E1 and a second tube end E2. The first tube end E1 includes an opening 20 for allowing fluid to enter into the cylinder tube 10. The first tube end E1 may have an inclined flat cross section as shown in
The opening 20 may be a complete opening in view of the tube cross section 10c of the cylinder tube 10. However, the opening 20 may also be in any other shape as long as the functions of the fluid cylinder 100 of the present invention can be achieved.
The fluid cylinder 100 comprises a piston 30, which can be driven by a driving member 60 to perform a piston motion in the cylinder tube 10 in an axial direction along the tube axis a. The driving member 60 is not limited to the rod-shape as shown in
A sealing member 40 is arranged on the piston 30 for providing fluid-tight sealing between the piston 30 and an inner wall 50 of the cylinder tube 10. The shape of the cross section of the sealing member 40 in
The fluid-tight sealing does not refers to absolute sealing without any leakage, since it is not possible to realize absolute sealing. Instead, the fluid-tight sealing refers to a substantial sealing with respect to the fluid to be used in the fluid cylinder 100 and the purpose of the fluid cylinder 100. For example, when the fluid cylinder 100 is an air cylinder used in an air compressor, the fluid-tight sealing is an air-tight sealing which can guarantee to produce the air pressure required by the air compressor.
When the driving member 60 drives the piston 30 to move in a first axial direction A1 towards the first tube end E1, the fluid cylinder 100 is adapted to remove at least a part of the fluid-tight sealing provided by the sealing member 40, so that fluid can enter into the cylinder tube 10 through the opening 20.
There are least three various embodiments for removing at least a part of the fluid-tight sealing provided by the sealing member 40.
The driving member 60 is adapted, upon driving the piston 30 to move in the first axial direction A1, to drive the piston 30 towards a first radial side 30r1 of the piston 30 in a first radial direction R1 in the reference plane PL, so that the fluid-tight sealing on a second radial side 30r2 of the piston 30 is removed for allowing fluid to enter into the cylinder tube 10. Please refer to
Further, the driving member 60 is also adapted to, upon driving the piston 30 to move in the second axial direction A2, to drive the piston 30 towards the second radial side 30r2 along a second radial direction R2 in the reference plane PL, but the fluid-tight sealing on both the first and second radial sides 30r1, 30r2 is not removed. Please refer to
As shown in
As shown in
The second angle β1 can be varied when the piston 30 is driven to move in the first axial direction A1.
On the other hand, as shown in
The fourth angle β2 can be varied when the piston 30 is driven to move in the second axial direction A2.
The fourth angle β2 and the first angle α can render the fifth angle γ2 to be of a positive value. The fourth angle β2 and the first angle α can also render the fifth angle γ2 to be of a negative value.
The first angel α, a maximum of the second angle β1max, and a maximum of the fourth angle β2max are adapted to fulfil the following equations:
γ1max=α+β1max, (1)
|γ2|max=max(|α−β2max|, α), (2)
βmax=(β1max+β2max)/2, (3)
1.5·βmax−x°≤γ1max≤1.5·βmax+x°, (4)
0.5·βmax−x°≤|γ2|max≤0.5·βmax+x°, (5)
wherein x° is a first prescribed value which is a positive value being equal to or smaller than 0.5·βmax and smaller than 5°, preferably smaller than 4°, more preferably smaller than 3°, in particular preferably smaller than 2°, more particular preferably smaller than 1°.
With equations (1) to (5), |γ2 |max can be adjusted so that the fluid-tight sealing is substantially not removed at any sides of the piston 30 when the piston 30 is driven to move in the second axial direction A2, so as to push the fluid entered into the cylinder tube 10 in the second axial direction A2. Please refer to
The maximum of the second angle β1max and the maximum of the fourth angle β2max are adapted to fulfil
βmax=y°, (6)
wherein y° is a second prescribed value. The second prescribed value y° is an empirical value for further improving the balance between the amount of fluid that can enter into the cylinder tube 10 and the fluid-tight sealing for pushing the fluid in the cylinder tube 10. The second prescribed value y° may be in a range of from 5° to 15°, preferably 7° to 13°, more preferably 9° to 11°, and further more preferably 9.4° to 10.6°.
The second prescribed value y° may also be slightly varied depending on the shape of the cross section of the sealing member 40, since the fluid-tight sealing provided by the sealing member 40 depends on the shape of the cross section of the sealing member 40 and the inclination angle of the sealing member 40 with respect to the inner wall 50 of the cylinder tube 10. Further, the second prescribed value y° may also be affected by the material of the sealing member 40, the hardness of the sealing member 40 and the pressure between the sealing member 40 and the inner wall 50 of the cylinder tube 10.
As shown in
Further, it is not necessary that the entire sealing member is located in the inclined piston cross section 30tc. It is also feasible that only a part of sealing member is inclined, for example, as shown
As shown in
The closed orbit (Oc) has a first outmost point Pot in the first radial direction R1 in view of the tube axis a and a second outmost point Pot in the second radial direction R2 in view of the tube axis a.
The maximum of the second angle β1max is formed when the second rod end 60rde2 arrives at the first outmost point (Po1), while the maximum of the fourth angle β2max is formed when the second rod end 60rde2 arrives at the second outmost point (Po2).
The closed orbit Oc may be located entirely within the reference plane PL.
The driving member 60 may comprises a rotatable member 60rm coupled to the second rod end 60rde2 of the piston rod 60rd and the rotatable member 60rm is adapted to rotate so as to move the second rod end 60rde2 along the closed orbit Oc, preferably only in the rotating direction Ro as shown in
The closed orbit Oc is preferably in a circular shape as shown in
The circle center C of the closed orbit Oc may be arranged on the tube axis a, as shown in
The circle center C of the closed orbit Oc may also be arranged to shift from the tube axis a in the first radial direction R1, as shown in
When the closed orbit Oc is in a circular shape, the rotatable member 60rm can be a rotatable rod 60rr driven by a motor 60m, as shown in
When the closed orbit Oc is in a circular shape, the rotatable member 60rm can also be a gear set 60rg driven by a motor 60m, as shown in
In particular,
The second embodiment for removing at least a part of the fluid-tight sealing lies in an expanded part 10ep arranged at the first tube end E1 of the cylinder tube 10, as shown in
The expanded inner wall may extend throughout the expanded part 10ep in its circumferential direction. Alternatively, the inner wall 50 in the expanded part 10ep can be provided with one or more grooves extending in the axial direction, so that only a part of the inner wall 50 in the expanded part 10ep is expanded in the radial direction.
The third embodiment for removing at least a part of the fluid-tight sealing lies in that when the piston 30 is driven to the first tube end E1 of the cylinder tube 10, at least a part of the sealing member 40 is driven to be outside of the cylinder tube 10 so as to remove at least a part of the fluid-tight sealing.
For example,
Alternatively, the opening at the first tube end E1 may be arranged to be a flat face perpendicular to the tube axis a, while the sealing member 40 may be placed in an inclined cross section, as shown in
Further, other alternatives may also work, as long as the face of the opening at the first tube end E1 and the cross section of the sealing member 40 do not match with one another. For example, the face of the opening can be a curved face whereas the cross section of the sealing member is flat, or the other way around. For a further example, the face of the opening and the cross section of the sealing member can both be arranged in a curved shape but they do not match with one another. In this way, when the piston reaches the opening at the first tube end E1, at least a part of the sealing member 40 will be out of the cylinder tube 10 to remove the fluid-tight sealing.
In the second and third embodiments, the driving member 60 may drive the piston 30 only in the first and second axial directions A1, A2 without any driven force towards any radial direction.
The above three embodiments for removing at least a part of the fluid-tight sealing are not contradictory to each other, and thus can be combined in appropriate manners.
The above description is only the preferred embodiments of the present disclosure and is not intended to limit the scope of the protection. Any modification, equivalent substitution and improvement made within the principle of the present disclosure as defined in the appended claims should be covered by the protection scope of the invention.
Number | Date | Country | Kind |
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201310385456.X | Aug 2013 | CN | national |
201320534101.8 | Aug 2013 | CN | national |
The preset application is a Continuation-in-Part application of application Ser. No. 14/914,107 filed on Feb. 24, 2016, now pending.
Number | Date | Country | |
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Parent | 14914107 | Feb 2016 | US |
Child | 16355237 | US |