The present invention relates to a fluid conveying device, in particular to a fluid conveying device arranged in an engine exhaust gas treatment system.
An engine exhaust gas treatment system in the prior art usually comprises a urea tank, a urea pump for extracting a urea solution from said urea tank and a nozzle connected to said urea pump. Said nozzle is used for injecting atomized urea into an exhaust pipe of an engine to purify exhaust gas.
However, in practical applications, bubbles are often produced in a system pipeline, and the working efficiency and metering accuracy of urea solution pumping of said urea pump would be reduced due to the bubbles.
An object of the present invention is to provide a fluid conveying device with a higher liquid pumping efficiency and a higher metering accuracy.
In order to achieve such an object, the technical solution of the present invention is implemented as follows: a fluid conveying device is provided, which is used for conveying a urea solution in an engine exhaust gas treatment system, said fluid conveying device comprising an integrated cabinet, a pump mounted in said integrated cabinet, an inlet pipeline connected to said pump and an outlet pipeline connected to said pump, wherein said pump comprises a motor positioned at the bottom, a pump head positioned at the top and a magnetic coupling part positioned between said motor and said pump head, said pump head, said magnetic coupling part and said motor are arranged from top to bottom, and a U-shaped flow passage and a gear mechanism positioned at the bottommost of said flow passage are arranged in said pump head.
As a further improved technical solution of the present invention, said inlet pipeline and said outlet pipeline are connected to two ends of the flow passage respectively, and said inlet pipeline, said outlet pipeline and said pump head are mutually connected to form an inverted U shape.
As a further improved technical solution of the present invention, said integrated cabinet is provided with a bottom wall, and said inlet pipeline is provided with a before-pumping monitoring module close to said bottom wall, an inlet pipe connected to said before-pumping monitoring module and vertically extending and an inlet connecting pipe connected to said inlet pipe and said pump head; and said outlet pipeline is provided with an after-pumping monitoring module close to the bottom wall, an outlet pipe connected to said after-pumping monitoring module and vertically extending and an outlet connecting pipe connected to said outlet pipe and said pump head.
As a further improved technical solution of the present invention, a negative pressure sensor and a urea temperature sensor are mounted on said before-pumping monitoring module, and a pressure sensor is mounted on said after-pumping monitoring module.
As a further improved technical solution of the present invention, each of said before-pumping monitoring module and said after-pumping monitoring module penetrates through said bottom wall, a urea suction interface is formed in said before-pumping monitoring module, a urea output interface is formed in said after-pumping monitoring module, and said urea suction interface and said urea output interface are both positioned in the bottom of said integrated cabinet.
As a further improved technical solution of the present invention, said integrated cabinet comprises a front wall, a rear wall, a top wall, a bottom wall, a first sidewall and a second sidewall, wherein a man-machine interaction interface, an emergency stop switch, a main power switch, a monitoring indicator and a door lock are arranged on the front wall; and said man-machine interaction interface, said emergency stop switch and said main power switch are arranged in the middle of said front wall, and are sequentially arranged in a vertical direction from top to bottom; a pump driving module mounted on the inner side of the top wall is further arranged in said integrated cabinet; and a number of harness connectors are exposed from the outer side of said first sidewall, and a controller is mounted on the inner side of said first sidewall.
As a further improved technical solution of the present invention, said pump driving module is closely attached to said top wall.
As a further improved technical solution of the present invention, said magnetic coupling part comprises a driving magnetic driver and a driven magnetic driver, a pump head input shaft is arranged on said driven magnetic driver, and said pump head input shaft is connected to said gear mechanism.
As a further improved technical solution of the present invention, said integrated cabinet is further provided with an adjustment supporting mechanism arranged on said rear wall, and said pump is arranged on the adjustment supporting mechanism in a wall hanging manner.
As a further improved technical solution of the present invention, said front wall is openable after said door lock is unlocked, a fixing mechanism connected to said integrated cabinet is arranged on the inner side of said first sidewall, said fixing mechanism is able to be unlocked after said front wall is opened, said first sidewall is openable after said fixing mechanism is unlocked, and an opening direction of said front wall is the same as that of said first sidewall.
Compared with the prior art, said pump head, said magnetic coupling part and said motor are arranged from top to bottom in the fluid conveying device of the present invention, and the U-shaped flow passage and the gear mechanism positioned at the bottommost of said flow passage are arranged in said pump head, so that the bubbles accumulated in the urea solution in said pump can be eliminated, so as to ensure the liquid pumping efficiency and delivery metering control accuracy of said pump.
With reference to
With reference to
The urea temperature sensor 25 comprises a first mounting part 251, a first extending part 252 extending from the first mounting part 251, and a first sealing ring 253 sheathed onto the first extending part 252. After the urea temperature sensor 25 is assembled in the first mounting hole 241, a good sealing effect can be achieved by the first sealing ring 253. After assembling, the first mounting part 251 is pressed against the surface 24. The tail end of the first extending part 252 is exposed in the cavity 23. When the urea solution flows through the cavity 23, the urea temperature sensor 25 can detect its temperature and conduct such a temperature signal to said controller.
The urea pressure sensor 26 comprises a second mounting part 261 and a second extending part 262 extending from the second mounting part 261. An internal thread is arranged on the inner side of the second mounting part 242, an external thread is arranged on the outer side of the second extending part 262, and said internal thread can be matched with said external thread to realize sealing. After assembling, the second mounting part 261 is pressed against the surface 24. The tail end of the second extending part 262 is exposed in the cavity 23. When the urea solution flows through the cavity 23, the urea pressure sensor 26 can detect its pressure and conduct such a pressure signal to said controller.
With reference to
At present, there are many types of urea tanks on the market, some of the urea tanks have liquid level sensors arranged therein, but some do not have; therefore, a technical problem to be solved in the industry is to design an exhaust gas treatment system applicable to various types of urea tanks. The urea temperature sensor 25 and the urea pressure sensor 26 are mounted on the sensor integrated device 2 as claimed in the present invention. In this way, even though the urea tank 1 itself is not provided with a liquid level sensor, a liquid level in the urea tank 1 can still be deduced by converting the pressure signal of the urea pressure sensor 26 into a corresponding electrical signal. That is to say, the sensor integrated device 2 of the present invention can be applied to all types of urea tanks 1, which brings great convenience to a customer for application. With the sensor integrated device 2, accurate urea monitoring, pressure stabilization and multi-stage purification are intelligently integrated.
With reference to
With reference to
The shell 31 comprises a cylinder part 311, a bottom part 312 positioned at the bottom end of the cylinder part 311, a spring 313 arranged at the bottom part 312 and used for upwardly supporting the filter element 32, and a connecting block 314 positioned at the top end of the cylinder part 311. In an embodiment of the present invention shown in the drawings, the connecting block 314 is welded to the top end of the cylinder part 311. The connecting block 314 is provided with an internal thread. Correspondingly, the lower end part 332 is provided with an external thread matched with said internal thread. In order to enhance sealing and dust prevention, the filter 3 further comprises a sealing ring 315 sheathed onto the lower end part 332. Since the cylinder part 311 is relatively thin, it cannot be provided with a threaded structure; in the present invention, the connecting block 314 is provided to ingeniously solve the problem and reduce the costs. With reference to
In an embodiment of the present invention shown in the drawings, the filter 3 is a filter with an inflow from the outside and an outflow from the inside, and the flowing direction of said urea solution is shown in
In the present invention, the shell 31 is in threaded connection with the head part 33; in this way, when it is necessary to replace the filter element 32, only the head part 33 and the shell 31 are required to be unscrewed, and the replacement of the whole filter 3 is not required, so that maintenance costs are reduced.
With reference to
The integrated cabinet 41 is substantially rectangular parallelepiped, and comprises a front wall 411, a rear wall 412, a top wall 413, a bottom wall 414, a first sidewall 415 and a second sidewall 416. In an embodiment of the present invention shown in the drawings, the front wall 411 is a main operation interface, and a man-machine interaction interface 4111, an emergency stop switch 4112, a main power switch 4113, a monitoring indicator 4114 and a door lock 4115 are arranged on the front wall 411. The man-machine interaction interface 4111, the emergency stop switch 4112 and the main power switch 4113 are arranged in the middle of the front wall 411, and are sequentially arranged in the vertical direction from top to bottom. In this way, said main operation interface is generally consistent with a simple and symmetric aesthetic design. The man-machine interaction interface 4111, the emergency stop switch 4112 and the main power switch 4113 are positioned in the middle of the front wall 411 in the left-right direction, and follow a man-machine engineering principle in the top-down direction, so that an excellent comfort of the line of sight during operation is ensured. The emergency stop switch 4112 rapidly interrupts a power source of the system in an unexpected condition of the system, and follows a maximum principle to ensure the security of the system. The monitoring indicator 4114 can monitor and display the working state of the system in real time online. In an embodiment of the present invention shown in the drawings, the monitoring indicator 4114 is a tricolor lamp (for example, red, yellow and green). The tricolor lamp is a lamp, in which in different working states, the monitoring indicator 4114 displays light with different colors and frequencies. By means of said light display, the working state of the system can be clearly seen. Compared with the prior art adopting three lamps for displaying different colors respectively, the tricolor lamp in the present invention can reduce the costs and bring convenience to the layout. In an embodiment of the present invention shown in the drawings, the door lock 4115 is of a female/male triangular opening and closing structure, and endows the system with an excellent physical safety.
A number of harness connectors 4151 are mounted on the first sidewall 415, and the harness connectors 4151 are internally connected to the controller 45, the pump 42, various sensors and the like respectively, and are externally connected to an external signal of the system, a power supply and the like respectively. In an embodiment of the present invention shown in the drawings, the harness connectors 4151 are all close to the bottom of the integrated cabinet 41, which reduces the vibration intensity of the harness connectors 4151. The controller 45 is positioned on the inner side of the first sidewall 415.
With reference to
It should be noted that the first sidewall 415 is connected to the integrated cabinet 41 via a fixing mechanism on its inner side, and by such a design, a door lock set can be saved, and the outside surface of the first sidewall 415 is simple and attractive in appearance. During use, if the first sidewall 415 needs to be opened, firstly it is necessary to open said front wall 411, and then the fixing mechanism is unlocked from the inner side, and finally the first sidewall 415 can be opened.
With reference to
With reference to
During operation, the motor 421 is powered on, the motor output shaft 4211 drives the driving magnetic driver 4231 to rotate, then the driving magnetic driver 4231 drives the pump head input shaft 4233 to rotate, and the pump head input shaft 4233 further drives the gear mechanism 4222 to rotate, so that said urea solution can flow in the arrow of direction, and the outlet pressure of the urea solution is increased. In an embodiment of the present invention shown in the drawings, since the gear mechanism 4222 is positioned at the bottommost of the urea flow passage 4221, the accumulation of bubbles in the urea solution in the pump head 422 can be prevented, and the liquid pumping efficiency and delivery metering control accuracy are ensured.
The inlet pipeline 43 comprises a before-pumping monitoring module 431 positioned at the bottom end, an inlet pipe 432 connected to the before-pumping monitoring module 431 and an inlet connecting pipe 433 for connecting the inlet pipe 432 to the pump head 422. The inlet pipeline 43 being formed by connecting multiple parts can have the function of convenience in maintenance. In an embodiment of the present invention shown in the drawings, the before-pumping monitoring module 431 is of a hexahedral structure, and has the characteristics of high reliability, compactness and being lightweight. A negative pressure sensor 4311 and a urea temperature sensor are mounted on the before-pumping monitoring module 431, wherein whether the filter 3 needs to be replaced or not can be judged by monitoring the negative pressure sensor 4311.
Similarly, the outlet pipeline 44 comprises an after-pumping monitoring module 441 positioned at the bottom end, an outlet pipe 442 connected to the after-pumping monitoring module 441 and an outlet connecting pipe 443 which connects the outlet pipe 442 to the pump head 422. The outlet pipeline 44 being formed by connecting multiple parts can have the function of convenience in maintenance. In an embodiment of the present invention shown in the drawings, the after-pumping monitoring module 441 is of a hexahedral structure, and has the characteristics of high reliability, compactness and being lightweight. A pressure sensor 4411 is mounted on the after-pumping monitoring module 441, so as to detect the pressure of a high-pressure section.
In an embodiment of the present invention shown in the drawings, a perforation mounting method is adopted for each of the before-pumping monitoring module 431 and the after-pump monitoring module 441, that is to say, the before-pumping monitoring module 431 and the after-pump monitoring module 441 both penetrate through the bottom wall 414 of the integrated cabinet 41. A urea suction interface 4310 is formed in the before-pump monitoring module 431, a urea output interface 4410 is formed in the after-pump monitoring module 441, and the urea suction interface 4310 and the urea output interface 4410 are both positioned at the bottom of the integrated cabinet 41, so that the orientation and layout of external urea pipelines are fully protected, and mechanical collision and pollution caused by other liquid and dust are avoided. In addition, a parallel urea pipeline design is adopted for each of the before-pumping monitoring module 431 and the after-pumping monitoring module 441, so as to maximally reduce the pressure loss.
With reference to
With reference to
In addition, the above embodiments are only used to explain the present invention and not intended to limit the technical solution described in the present invention, and the understanding of this description should be based on a person skilled in the art, for example, “front-back penetration” refers to penetration before the mounting of other parts, and again for example, for the directional description such as “front”, “rear”, “left”, “right”, “upper” and “lower”, although the present invention has been explained in the description in detail with reference to the above-mentioned embodiments, a person skilled in the art should understand that the present invention may have various modifications or equivalent replacements, and all the technical solutions and improvements thereof made without departing from the spirit and scope of the present invention shall fall within the scope of claims of the present invention.
Number | Date | Country | Kind |
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201410643987.9 | Nov 2014 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2015/094451 | 11/12/2015 | WO | 00 |