The present invention relates to a system for dispensing fluids, in particular liquids, in the form of a spray.
There are many applications in which liquids need to be sprayed, whereby the desired configuration of spray will depend on the application, and may include parameters such as flow rate and amount of liquid to be dispensed, droplet size, fluid jet diameter, fluid exit velocity, and spatial dispersion of liquid. In addition to the properties of the liquid (e.g. viscosity) and the pressure, the spray configuration will depend inter alia on the nozzle geometry, which in conventional systems is static, sometimes with an adjustable gap or outlet shape to vary the spray configuration. Conventional dispenser systems however are not good at wide spatial distribution of fluid in an accurately controlled manner, especially for fine dosage.
It is an object of this invention to have a dispensing system that enables a well controlled and consistent spatial delivery of fluid.
For certain applications it is advantageous to provide a fluid dispensing system that can dispense fluid radially outwards with fine control.
For certain applications it is advantageous to provide a fluid dispensing system that can dispense small quantities of fluid with fine control.
For certain applications it is advantageous to provide a fluid dispensing system that can dispense fluid with a consistent rate of delivery.
For certain applications it is advantageous to provide a fluid dispensing system that can be integrated within a container in a discrete manner and that allows a wide range of container design configurations.
It is advantageous to provide a fluid dispensing system that is compact and cost-effective.
It is advantageous to provide a fluid dispensing system that is easy to operate.
Objects of this invention have been achieved by providing a dispensing system according to claim 1.
Disclosed herein is a fluid dispensing system comprising a pump and a dispenser spray head comprising at least one nozzle through which fluid to be dispensed exits. The pump comprises a stator and a rotor mounted in a chamber of the stator and rotatably displaceable with respect to the stator around an axis of rotation and axially along said axis, said axial displacement of the rotor in a first axial direction configured to effect a pump filling operation drawing in fluid via an inlet into the stator chamber and in an opposite second axial direction configured to effect a dispensing operation expulsing the fluid in the chamber out of an outlet of the pump. The outlet of the pump is positioned in the rotor and the dispenser spray head is fluidly connected to the outlet of the pump and is positioned on or proximate an axial output end of the rotor, the dispenser spray head being configured to dispense fluid at least partially in a radial direction and encircling said axis of rotation.
Fluids to be dispensed may include liquids, gases, mixtures of gas and liquid, gels and other flowable substances. The fluid dispensing system according to embodiments of the invention is particularly well suited for spraying liquids.
In an advantageous embodiment, the rotor comprises first and second axial extensions of different diameters, mounted in corresponding first and second chamber portions of the stator chamber, first and second seals mounted in the stator housing and sealingly surrounding the first and second axial rotor extensions, the rotor extensions comprising fluid supply channels that, in conjunction with the respective sealing rings, operate as valves that open and close communication between the inlet of the pump and the chamber portions, respectively the chamber portions and the outlet of the pump, as a function of the angular displacement of the pump rotor.
In an advantageous embodiment, the outlet of the pump is positioned in the rotor second axial extension and the rotor second axial extension has a diameter smaller than the diameter of the rotor first axial extension. The outlet of the pump may advantageously exit the axial output end of the rotor.
In an advantageous embodiment, the inlet is arranged in line with the axis of rotation and opposite the axial output end of the rotor. The outlet of the pump is positioned in the rotor second axial extension, which preferably comprises an outlet cavity fluidically connected with the outlet and the dispenser head. The rotor second axial extension has a diameter bigger than the diameter of the rotor first axial extension.
In an advantageous embodiment, the dispenser spray head is immovably mounted to or extending from the axial output end of the rotor and rotates with the rotor.
The dispenser spray head may be in the form of a separate component mounted to the axial output end of the rotor, although it is also possible to have a spray head integrally formed with the rotor as a single component.
The dispenser spray head may have a diameter greater than the diameter of the rotor axial output end, or may have a diameter that is equal to or less than the diameter of the rotor axial output end.
The dispenser spray head may advantageously comprise a plurality of nozzles, the nozzles being directed at one or more angles (α) with respect to the radial direction. The projection direction of the nozzles may be at any chosen angle, for instance in a range where−80°<α<+90°, or less, for instance where−60°<α<+90°. The angular rotational position of the pump expel range, which may be preferably in a range of 60° to 120°, for instance 90° or around 90°, is dependant on and fixed by the pump configuration, and allows to choose where the pump expel begins and ends, and thus to configure the start and stop angle shaping the angular distribution of spray around the rotational axis. The configuration of the pump valve is determined by the position of the liquid supply channels, the shape and position of the seals, and the axial displacement characteristic of the rotor as a function of rotation. It is thus possible to generate a large range of unsymmetrical or symmetrical spray patterns by configuring the combination of parameters including: fluid throughput, angle direction a of each nozzle relative to the radial direction R, angular opening width of each nozzle element, number and spatial distribution of nozzles, and configuration of the pump valve determining the rotational angle of the fluid expel operation. This allows, for instance to have more fluid into a certain spray area positioned relatively far from the device and less fluid and/or at an different angle in the relatively near spray area, for instance laterally adjacent or behind the dispenser system.
The plurality of nozzles may all be directed at the same angle with respect to the radial direction, or may be directed at two or more different angles.
In advantageous embodiments, the rotor axial output end extends outside of the stator.
In another embodiment, the dispensing system may comprise a dispenser spray head that is fixedly and statically mounted to an end wall of a housing of the stator, adjacent the outlet end of the rotor that is positioned within the housing.
The dispenser spray head may comprise a flexible cap having a peripheral lip biased against the stator housing end wall and displaceable under fluid pressure to define, with the stator housing end wall, a spray nozzle, for instance an annular spray nozzle.
The rotor and stator may advantageously comprise complementary cam mechanisms effecting the axial displacement of the rotor in both opposing axial directions as a function of angular displacement of the rotor.
Further objects and advantageous features of the invention will be apparent from the claims, from the detailed description, and annexed drawings, in which:
a and 1b are cross-sectional views through a fluid dispensing system according to a first embodiment of the invention,
c is a perspective enlarged view of a dispensing head insert of the dispensing system of
a is a schematic cross-sectional view through a dispenser head according to a seventh embodiment of the invention,
b is a perspective view of the rotor of the embodiment of
Referring to the figures, a dispensing system 2 according to various embodiments of the invention comprises a dispenser pump 4 and a dispenser spray head 16, 26, 36, 46, 56, 66 mounted to an outlet of the pump. The pump comprises an inlet 8 communicating with the inside of a container (not shown) comprising a fluid to be dispensed or connected to a tube or other conduit connected to a source or supply of fluid to be dispensed, for instance a liquid.
The dispenser pump 4 may advantageously have a configuration and pumping action similar to the pump described in WO2007/074363, except for differences described herein. The pump 4 comprises a stator 14 and a rotor 12 rotatably mounted in the stator. The stator 14 comprises a housing 34 and a seal valve system 20 defining a chamber 18a, 18b, hereinafter called pump chamber, within which first and second axial extensions 17a, 17b of the rotor are mounted. The valve seal system 20 comprises first and second seals 20a, 20b mounted in the stator housing 14 and define sealing rings sealingly surrounding the first and second axial extensions 17a, 17b respectively of the rotor. Fluid supply channels 22a, 22b are provided in the first and second axial extensions of the rotor.
The first rotor axial extension 17a has a generally cylindrical shape with a diameter D1 that is in certain embodiments greater than the diameter D2 of the second axial extension 17b which also has a generally cylindrical shape, as shown in
In the embodiments illustrated in
The embodiments of
The second fluid supply channel 22b in the rotor second axial extension 17b, of smaller or bigger diameter than the rotor first axial extension 17a, also forms the outlet 10 of the pump 4, leading into the dispenser head 16, 2636, 46, 56, 66. In the embodiments shown, the second fluid supply channel comprises a channel buried in the rotor extending from the outlet 10 to an orifice 40 at the surface of the second axial extension 17b. The orifice 40 is configured to pass across the second seal 20b during the rotation of the rotor so as to enter the pump chamber 18b during the fluid dispensing cycle portion, respectively exit the chamber 18b to close the outlet during the filling cycle portion of the pump chamber. The buried outlet channel 10 may extend to an axial end 19 of the rotor as illustrated in the various embodiments shown, or may exit the rotor radially before reaching the axial extremity of the rotor.
The first fluid supply channel 20a may be in the form of a groove or open channel in the surface of the rotor or may be buried below the rotor surface except for orifices feeding onto the rotor surface.
In the embodiments illustrated in
In a variant, for instance as illustrated in
In a variant (not shown) where the rotor second axial extension is contained within the stator housing and the dispenser head is attached to an outlet end 19 of the rotor, the dispenser head may extend into the stator housing to be fixed to the rotor second axial extension.
In embodiments illustrated in
The nozzles may have various dimensions and orifice shapes configured to generate a fine or less fine fluid jet with a chosen cross-sectional profile such as cylindrical or rectangular. The diameter D3 of the spray head may also have various dimensions to provide nozzles 32 that exit close to the axis of rotation Ar as in the embodiments of
In the embodiment of
The dispenser head 66 according to the embodiments of
In the embodiment of
In the embodiment of
In the embodiment of
In a preferred embodiment, the axial movement (A) of the rotor 12 is advantageously effected by a double cam mechanism 24 that defines the axial displacement of the rotor in both axial directions, namely in the pumping action direction A1 and in the pump filling direction A2, as a function of the rotor angular displacement Ω. The cam mechanism 24 comprises a rotor cam 25 and a stator cam 28. The stator cam may be in the form of one or more protrusions 30a, 30b and the rotor cam in the form of annular cam surfaces 29a, 29b, or vice-versa.
In the embodiments of
The cam mechanism may be inversed in that the stator provides the annular cam surfaces and the rotor first and second cam protrusions either side of the stator annular cam. In the embodiments of
The above-described double cam mechanism is advantageous in that the cam elements may be manufactured of injected plastic or other materials and assembled or integrally formed with the rotor, respectively stator of the pump, in a very cost effective configuration. The double cam mechanism, in conjunction with a pump according to this invention, is also advantageous in that one can pump in both directions, which may be used to prevent liquid dripping off the spray head after pump is switched off, by retracting fluid from the nozzles.
In the embodiment illustrated in
The rotor may be driven in rotation by an electrical drive, for instance comprising electromagnets 64 in the stator (see
The invention may advantageously be used for a generating radially or conically distributed sprays of fluid, such as liquids.
The use of a pump as described herein in a fluid dispensing system is particularly advantageous for a number of reasons. Firstly, the pump can draw fluid from a container at sub-atmospheric pressures, in other words creating a partial volume, which allows the fluid contained in the reservoir to be drawn out without replacing the volume of dispensed fluid that exits the reservoir with ambient air. The amount of fluid dispensed depends only on the number of turns effected by the rotor of the pump and not on the pressure difference between the fluid reservoir and ambient pressure, nor on the resistance to flow of dispensed fluid in the pump or outlet nozzle. The dispensing system according to this invention can spray very small quantities of fluid finely controlled in a very evenly distributed manner around and radially outwards from the spray head. Also, the pump used in the present invention enables accurate dosage of the dispensed fluid and obviates the need for valves since the pump itself integrates a valve function.
Number | Date | Country | Kind |
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01601/11 | Sep 2011 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2012/055170 | 9/27/2012 | WO | 00 | 3/27/2014 |