The present invention relates to drill assemblies, and particularly to components used to direct or distribute operating fluid within drill assemblies having one or more fluid-operated pistons.
One type of commercial drill, commonly referred to as a “down-hole” drill due to its intended application, is typically actuated by high pressure “operating” fluid (e.g., compressed air) that is appropriately directed in order to reciprocate a piston to repetitively impact against a drill bit. These fluid-operated drills may be provided with one of several known systems for supplying and exhausting operating fluid into and out of specific interior fluid chambers used in the operation of the drill. Certain fluid-actuated drills, such as those commercially available from drill manufacturers such as Sandvik, Secoroc and Numa, include a control rod device that interact with holes and ports within the impact piston to deliver and expel air. Other drills, such as those commercially available from Mission, Inc., use ports contained in the outer sleeve or casing of the drill assembly to achieve a similar result.
A third design uses a tubular fluid distributor sleeve or “cylinder” located within the drill outer casing to define a flow path around the operating piston, such as those commercially available from the Ingersoll-Rand Company of New Jersey. More specifically, the distributor cylinder delivers high-pressure air to a first central chamber that supplies air to the interior working chamber(s) of the drill. The cylinder design, while avoiding the shortcomings associated with the need for ports in the piston or casing, does require a means for positioning and supporting the cylinder within the casing.
Precision co-axial alignment requirements, along with holding forces needed to accommodate aggressive shock and vibration loads associated with percussive drilling, requires the supporting and positioning means for the cylinder to be precise, robust and reliable. Axial and radial position must be maintained while holding forces must be large to prevent vibration, movement and resultant wear that could result in misalignment.
Typically, a means for positioning the cylinder within the drill casing employs a separate ring to retain the cylinder at a specified position within the casing, an example of which is also disclosed in U.S. Pat. No. 5,325,926 of Lay et al. Clamping loads applied to the cylinder are transmitted through shoulders on the cylinder, ring and into the casing. The inside shoulder of the ring carries the cylinder load and the outside shoulder of the ring carries the casing load. Such retaining rings typically have a gap to enable the ring to “collapse” or deflect inwardly to enable the ring to be inserted within a recess in the casing. Such a gap can create uneven loading on the retainer ring, which may cause misalignment of the cylinder under load. Additionally, special tooling required for removal and installation of the ring is often cumbersome and reduces the efficiency of service and repair processes.
In view of the above limitations of known cylinder systems, it would be desirable to provide a means for positioning and retaining a fluid cylinder that utilized less components, did not require special tooling to install and remove from a drill casing, was simpler to manufacture and overcame the other inherent limitations of these previously known systems.
In one aspect, the present invention is a fluid distributor device for a percussive drill assembly, the drill assembly including a generally tubular casing having a longitudinal centerline. The distributor device comprises a generally cylindrical body disposeable within the casing and having a central axis, two opposing ends spaced apart along the axis and at least one fluid passage extending generally between the two ends. A deflectable retainer portion of the body is configured to releasably engage with the casing so as to locate the body at a desired position with respect to the centerline.
In another aspect, the present invention is also a fluid distributor device for a percussive drill assembly, the drill assembly including a generally tubular casing having a longitudinal centerline. The distributor device comprises a generally cylindrical body having first and second interior chambers, a port fluidly connecting the first and second chambers, and a deflectable retainer portion configured to releasably engage with the casing so as to retain the body at a desired position with respect to the casing centerline. A valve is disposed within the body and configured to permit fluid flow through the port and to alternatively prevent fluid flow through the port.
In a further aspect, the present invention is a percussive drill assembly comprising a casing having a longitudinal centerline and an inner circumferential surface. A piston is disposed within the casing such that a piston reservoir chamber is defined generally between the piston and the casing inner surface. A distributor cylinder is disposed within the casing and includes a central axis generally collinear with the casing centerline, two opposing axial ends spaced apart along the axis, first and second interior chambers and a port fluidly connecting the first and second chambers. The cylinder also includes at least one fluid passage extending generally between the two ends and fluidly connecting the first chamber with the reservoir chamber, and a deflectable retainer portion releasably engaged with the casing inner surface so as to retain the body at a desired position with respect to casing centerline. Further, a valve is disposed within the distributor cylinder and is configured to permit fluid flow through the port and to alternatively prevent fluid flow through the port.
The foregoing summary, as well as the detailed description of the preferred embodiments of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, which are diagrammatic, embodiments that are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
Certain terminology is used in the following description for convenience only and is not limiting. The words “upper”, “upward”, and “lower”, “downward” refer to directions toward and away from, respectively, a designated upper end of a drill assembly. The words “inner”, “inward” and “outer”, “outward” refer to directions toward and away from, respectively, the geometric center of the drill assembly, the drill centerline or the distributor body central axis, the particular meaning intended being readily apparent from the context of the description. The terms “radial” and “radially-extending” refer to directions generally perpendicular to a designated centerline or axis, and refer both to elements that are either partially or completely oriented in radial direction. The terminology includes the words specifically mentioned above, derivatives thereof, and words or similar import.
Referring now to the drawings in detail, wherein like numbers are used to indicate like elements throughout, there is shown in
Preferably, the distributor body 12 further has a first and second interior chambers 23, 25, respectively, and a primary port 48 fluidly connecting the first and second chambers 23 and 25. The distributor device 10 preferably further comprises a valve 7 disposed within the body 12 and configured to permit fluid flow through the port 48 and to alternatively prevent fluid flow through the port 48. The first or “supply” chamber 23 is fluidly connectable with the operating fluid source A and the fluid passage 14 fluidly connects the supply chamber 23 with the reservoir chamber 27 when the body 12 is located at the desired position P. As such, the fluid passage 14 enables operating fluid to be channeled to a return chamber 31 (
Further, the retainer portion 16 is preferably formed as a segmented ring 17 configured to deflect or collapse generally inwardly toward the body central axis 11 and to alternatively expand generally outwardly away from the axis 11. More specifically, the distributor body 12 preferably further includes a generally solid tubular portion 33 and the retainer segmented ring 17 is integrally attached or formed with the tubular portion 33. The segmented ring 17 preferably includes a plurality of slotted openings 18 that divide the retainer portion 16 into a plurality of deflectable, cantilever-like locking arms 20. Each locking arm 20 has a first, inner end attached to the body tubular portion 33 and a second, outer or free end 24 engageable with the casing 2 to retain the body 12 at the desired position P. Most preferably, the locking arms 20 each have a lug 26 that engages with a retainer recess 9 in the casing 2 to removably mount the distributor body 12 within the casing 2, as described more fully below. Each of the above-discussed elements or components of the fluid distributor device 10 is described in further detail below.
Although a detailed description of the drill assembly components is beyond the scope of the present disclosure, certain details are described herein to more clearly disclose the distributor device 10 of the present invention. The distributor device 10 is preferably used with a drill assembly 1 that further includes a backhead 4 attached to an upper end 2a of the casing 2 and a bit 5 slidably disposed at least partially within the lower end 2b of the casing 2. The piston 6 is slidably disposed within the casing 2 and reciprocates in first and second directions 3a, 3b, respectively, along the centerline 3. More specifically, the piston upper portion/end 6a slides within the drive chamber 25 of the distributor device 10 and the piston lower end 6b repetitively impacts against the upper end 5a of the bit 5. Also, a guide post 8 is attached to the backhead 4, extends through and centers the valve 7 within the distributor body 12 and has a lower end 8a that engages inside the piston 6.
Further, the drill casing 2 preferably further includes an inner circumferential surface 2c and a retainer recess 9 configured to engage with the retainer portion 16 of the distributor body 12. Specifically, the retainer portion 16 is engageable with the casing recess 9 to retain the distributor body 12 at the desired position P and alternatively disengageable from the casing recess 9 to permit the body 12 to be displaceable in a direction along the casing centerline 3. Preferably, the retainer recess 9 is generally annular and extends circumferentially into the casing 2 from the inner surface 2c and is preferably formed as a single, continuous recess circumscribing the drill centerline 3. Alternatively, the retainer recess 9 may be formed as a plurality of separate arcuate recess sections (not shown) spaced circumferentially about the drill centerline 3. As best shown in
Referring now to
As discussed above, the retainer portion 16 is preferably provided by an integral collapsable ring 17 of the body 12 that is located at the body upper end 12a. As best shown in
Each locking arm 20 has a first, inner end 22 integrally attached or formed with the solid tubular portion 33 of the cylindrical body 12 and a second, free end 24 located at the body upper end 12a. The arms 20 are each “bendable” or configured to bend or deflect at or about the arm first end 22 so as to displace the arm outer end 24 generally toward the body central axis 11 and to alternatively displace the arm outer end 24 generally away from the body axis 11. In other words, the arm outer end 24 is movable between a first, most distal position with respect to the central axis 11 (e.g.,
Referring particularly to
Further, when the lugs 26 are disposed in the recess 9, the lug stop surfaces 30 are contactable with the recess stop surface 9b to limit axial movement of the distributor body 12 in the first, downward direction 3a along the drill centerline 3. Each radially-outwardly facing release surface 32 is contactable with the radially-inwardly facing lead-in/release surface 9a of the casing recess 9 to generally limit axial movement in the second, upward direction 3b along the drill centerline 3, although the backhead 4 primarily limits distributor body movement in the upward direction 3b, preferably through an intermediate elastic member 66. More specifically, an elastic member 66, such as a belleville spring, a compression cone or another appropriate component, is preferably disposed between the backhead 4 and the body 12 and functions both to develop an axial pre-load on the distributor device 10 and to accommodate variations in manufacturing tolerance of the backhead 4 and the body 12. Therefore, during normal operation of the drill assembly 1, the lugs 26 are retained within the recess 9 as the result of contact between the backhead 4 and the body upper end 12a (i.e., through the elastic member 66) and by contact between the respective lower stop surfaces 30, 9c of the lugs 26 and casing recess 9. The retention of the lugs 26 within the casing recess 9 locates and retains the distributor device 10 at the desired position P with respect to the drill centerline 3.
However, when a sufficient force is applied to the distributor device 10 generally in the second direction 3b, the body 12 begins to displace in the second direction 3a such that the lug release surfaces 32 slide against the casing lead-in surface 9a. The interaction between the angled surfaces 32 and 9a deflects the locking arms 20 to bend radially-inwardly about the arm inner ends 24 such that the outer, free ends 26 displace generally inwardly toward the axial centerline 3. The retainer portion 16 of the distributor device 10 thereby becomes inwardly collapsed to release the lugs 26 from the casing recess 9 to slide along the inner circumferential surface 2c of the casing 2, as depicted in
Referring to
As best shown in
Referring particularly to
As best shown in
The valve 7 is displaceable with respect the distributor body 12 between a first position (as shown in
Preferably, the distributor body 12 of the present invention is machined from a tube of a hot-rolled metallic material, most preferably 4140 steel, and the valve 7 is machined from a bar of a polymeric material, most preferably acetyl. However, the distributor device 10 of the present invention is not limited to being constructed from any particular type of material and/or fabrication method. For example, the body 12 and/or valve 7 may be made of iron, ceramic or a polymeric material and/or may be made by any appropriate fabrication method, such as for example, casting or forging.
Referring now to
As shown in
Thereafter, the distributor device 10 is retained at a specific position on or with respect to the drill centerline 3, with the body central axis 11 being substantially collinear with the centerline 3. The distributor body 12 remains substantially stationary at the desired position P until it is desired to remove the distributor device 10 from the casing 2, which is accomplished by releasing the lugs 26 from the casing recess 9 as described above.
The distributor device 10 of the present invention is clearly advantageous compared with previously known distributor devices, such as those discussed in the Background section of this disclosure. First, the distributor body 12 is retained in a specific position in the casing 2 without the need for additional mounting or retaining components, such as a separate retaining ring or ring segments. Further, the circumferentially spaced lugs 26 contact the casing recess 9 in a manner such that the forces applied by the retainer portion 16 are evenly distributed, thereby preventing any loading imbalance such as occurs with split-ring type retaining devices, as described above. Furthermore, by eliminating the separate ring or ring segments, the need for special tools or fixtures generally required to assemble a cylinder and ring assembly is also eliminated. In addition, the incorporation of the valve 7 into the distributor device 10 eliminates certain valve components required with other fluid distributor systems.
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover all modifications within the spirit and scope of the present invention as described and depicted herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US02/36768 | 11/14/2002 | WO |
Number | Date | Country | |
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60332954 | Nov 2001 | US |