Tools used in oil and gas drilling, particularly jarring devices (“jars” see e.g. U.S. Pat. Nos. 9,038,744; 8,151,910, respectively entitled: “Jet Hammer” and “Drilling Jar,” both incorporated by reference) are usually part of the bottom hole assembly (BHA). The BHA is at the lower-end of a drill string (which is also referred to herein as a “string” or “work string,” and includes both coil tubing and pipe strings). The BHA consists of (from the bottom up in a vertical well) the drill bit, the drill bit sub, optionally, a mud motor (used for driving of the bit hydraulically without rotating the work string) as well as stabilizers, which keep the assembly centered in the hole, a drill collar (heavy, thick-walled tubes used to apply weight to the drill bit) and preferably jars and, as needed, crossovers (adaptors) for fitting together different thread forms on the various components.
Directional drilling is now commonplace, and allows turning a vertical drill string and boring horizontally, or at any angle between horizontal and vertical. Some wells now extend over 10 km from the surface start location, but at a true vertical depth of only 1,600-2,600 m. With directional drilling, and with very deep wells, it's often preferable to place jars at intervals along the string, as well as at the BHA. During drilling of such wells, the drill string often sticks, and needs to be jarred loose.
Following or in conjunction with the initial drilling, hollow metallic tubes (known as “casings”) may be inserted within the bore to prevent walls of the bore from collapsing. Usually, multiple hollow casings are installed vertically one above the other by screwing ends of adjacent casings with each other. The entire assembly of attached casings is commonly known as a “bore casing.” Once a bore casing is formed, a variety of equipment (including crude oil pumping equipment, preferably coil tubing, as well as sensor equipment) can be installed within the bore casing. In an operational oil well, crude oil is pumped to the surface of the earth from the buried crude oil deposits with the help of pumping equipment installed in the bore casing.
Even inside a casing, however, the coil tubing may bind against the casing inner walls, especially in a deep well. Also, the performance and efficiency of the production is vulnerable to failure of equipment installed within bore casing, or changed conditions within the well bore. Troubleshooting of such problems often requires liberating stuck equipment with a jar, which may be followed by retrieval (or fishing) of equipment within the bore casing.
Coiled tubing rides out on a powered drum and is movable vertically within the bore casing. The jarring device is capable of providing a striking impact (or a shock wave) in both upwards and downwards directions, in order to free trapped equipment or bound tubing.
Often, installed equipment within a well bore casing is held together by interlocking friction fittings. For successful separation of such installed equipment assembly, it is important that the jarring impact is strong enough to overcome shock absorption which may occur due to movement at the friction fittings.
In the jarring device disclosed in U.S. Pat. No. 8,151,910 (the '910 Patent), one exerts, from the surface, either stretch or compression forces on a mandrel, and uses mechanical friction in order to load the potential energy of the stretch or compression forces. Overcoming the friction leads to a sudden release of the mandrel, which generates a significant striking impact against an anvil; which in turn generates a shock wave along the coil tubing, which travels to the stuck equipment or stuck tubing portion.
Another jarring device, disclosed in U.S. Pat. No. 10,267,114 (the '114 Patent; incorporated by reference) uses the principle of sudden release of pressurized fluid to generate mechanical movement and a striking impact. The fluid flow is initially blocked by a deformable sphere, and released when the sphere deforms and travels through the blocked channel in the device. Though this is principle of operation is advantageous in not requiring stretching or compression of the drill string (which may be somewhat more likely to affect the string or other equipment, such as the BHA) the '114 Patent device does not provide storage of a substantial amount of potential energy before release, and would be expected not to generate a significant, or adequate, jarring impact to release highly bound tubing or stuck equipment.
While using the principle of a deformable or dispensable sphere to block fluid flow is a simple, feasible method of jar operation, there is a need for an improved jarring device which provides a stronger jarring impact than the'114 Patent device.
The jarring device of the invention generates strong jarring impacts by first compressing a spring to slide a hammer assembly under the pressure generated by obstructing the flow path of pressurized fluid using a deformable sphere, and then causing rapid spring decompression, resulting in a rapid reverse slide of the hammer assembly, by opening the obstructed flow path by deforming or slicing the deformable sphere.
In one embodiment of the jarring device, a deformable sphere is pumped down into the jarring device together with pressurized fluid. The deformable sphere obstructs a narrow fluid flow path, and causes a sudden rise in fluid pressure upstream, which causes compression of a spring and movement of a hammer assembly downstream to generate a first jarring impact. The fluid pressure is increased until the sphere deforms sufficiently to enter and travel through the narrowed fluid flow path and get ejected out the lower end thereof. Upon ejection, there is a rapid drop in fluid pressure which leads to decompression of the spring, whereby the hammer assembly slides upstream to generate a second, far stronger jarring impact.
In another embodiment, a series of deformable spheres, preferably, connected together on a stem, are pumped down into the jarring device, with each sphere in the series acting to cause jarring impacts as described above.
This and other details of the embodiments of the invention are explained in the detailed description below.
It is to be noted that in the accompanying figures, the sphere (in its normal, deformed or sliced form) and the spring are shown in perspective and not in sectional view.
The drawings and the associated description below are intended and provided to illustrate one or more embodiments of the present invention, and not to limit the scope of the invention. Also, it should be noted that the drawings are not necessarily drawn to scale.
A first embodiment of a jarring device 100 and its operation is shown in
The upper sub 102 is concentric with a funneled fluid inlet 138 of a pressurizing insert 112 and is screwed to inner surface of upper barrel 106. The upper sub 102 includes central bore 126 aligning with the widest end of fluid inlet 138. The pressurizing insert 112 further includes a seat 122 for spring 116 at its lower end, and an externally threaded shaft 124 extending through the center of spring 116.
A channel 166 which extends through shaft 124 (and partially through seat 122) is aligned with the lower end of fluid inlet 138 and, at its lower end it aligns with the central bore of a lower hammer head 134. The lower end of the externally threaded shaft 124 and an externally threaded extension 148 of the lower hammer head 134 are both screwed into an internally threaded bore of an upper hammer head 132. The assembly of upper hammer head 132, the lower hammer head 134, the pressurizing insert 112 and the spring 116 move together and are herein referred to as the hammer assembly of the jarring device 100.
The upper sub 102 further includes an emergency pressure release vent 172 interconnecting the central bore 126 to the exterior of jarring device 100. A rupture disc 174 is screwed into the internally threaded exit of the pressure release vent 172. The rupture disc 174 creates a leakproof plugging of the emergency pressure release vent 172, prior to over-pressure causing rupture and pressure release.
The lower external surface of the upper barrel 106 is threaded to the upper inner surface of a center sub 108, and the upper external surface of lower barrel 110 is threaded to the lower inner surface of the center sub 108. The lower inner surface of lower barrel 110 is threaded to the outer upper surface of lower sub 118. The outer lower end of lower sub 118 attaches to the drill string (not illustrated), as does the inner upper end of upper sub 102 (not illustrated).
A contiguous longitudinal bore in lower sub 118 is formed by two interconnected sub-bores 162 and 136 (illustrated in
The inner surface of the lower end of upper barrel 106 is threaded to a cylinder 114 having a flange 144 at its upper end. The lumen of upper barrel 106 includes a narrowed region (where the wall has greater thickness) bounded by an upper end 140 and a lower end 142. Cylinder 114 extends through the upper barrel 106 lumen within the narrowed region, while flange 144 of the cylinder 114 is above and positioned on upper end 140. Externally threaded shaft 124 extends through the bore of cylinder 114.
The lumen of center sub 108 also varies along its length. As illustrated, the portion of center sub 108 between the upstream end 146 and the strike receiving end 150 has a narrowed lumen (and the wall has greater thickness) than the portion between the strike receiving end 150 and the downstream end 152.
In an assembled jarring tool 100, spring 116 lies between seat 122 and flange 140. The upper sub 102, the upper barrel 106, the center sub 108, the lower barrel 110, the pressurizing insert 112, the upper hammer head 132, the lower hammer head 134 and the lower sub 118, all include longitudinal bores extending in axial alignment with channel 166. Lumens of the upper barrel 106, the lower barrel 110, and the lower hammer head 134 are illustrated as lumens 164, 160, and 170 respectively.
The internal/external diameter of mentioned threaded portions of each component match to mate with external/internal diameters of threaded portions of its corresponding adjacent component to form an assembled jarring device 100.
To assemble jarring device 100 (as shown in
Thereafter, threaded extension 148 of lower hammer head 134 is screwed into the internally threaded bore of upper hammer head 132. The other end of upper hammer head 132 is screwed over threaded shaft 124 whereby the remaining length of the internally threaded bore of upper hammer head 132 resides over threaded shaft 124. As a result of this assembly, upper hammer head 132 is placed adjacent to, and is in contact with the strike receiving end 150 of center sub 108. Then, the externally threaded lower end of upper sub 102 is screwed into the internally threaded upper end of upper barrel 106, the upper end of lower barrel 110 is screwed over the lower end of center sub 108, and the lower end of lower barrel 110 is screwed over the upper end of lower sub 118. When upper barrel 106 is screwed to upper barrel 102, the lower end of upper barrel 102 is placed adjacent to seat 122. Finally, filter 168 is installed within the sub-bore 136 by screwing its externally threaded lower end into the internally threaded lower end of sub-bore 136 (as illustrated in
In the assembled jarring device 100 (as shown in
A deformable sphere 158 (which in the current embodiment is spherical in shape) is essential for operating the jarring device 100. In the normal or undeformed state, the diameter of sphere 158 is small enough to allow it to pass through all longitudinal bores except bore 166, bore 170 and flow channels 146. In the current embodiment, channels 166 and 170 have equal diameter, and the diameter of flow channels 146 is significantly less than that of bores 166 and 170. In the present embodiment the deformable sphere 158 is preferably made of nylon. However, based on requirements of degree of deformability and suitability of the working environment, other materials may be used.
Operation of the jarring device 100, for producing jarring impacts will now be explained with help of accompanying
During operation of jarring device 100 (which can take place sub-surface and preferably in conjunction with coiled tubing drilling operations), pressurized fluid is pumped into upper sub 102. An initial positioning of the tool components is illustrated in
For generating jarring/hammer impacts in an operational jarring device 100, deformable sphere 158 is pumped into the jarring device 100 through fluid inlet end 104. The deformable sphere 158 travels through central bore 126 of upper sub 102 (illustrated in
As the fluid pressure is increased by the pump operator, and once the fluid pressure passes a threshold, the sphere 158 gets deformed and is pushed into channel 166 (illustrated in
Ejection of deformed sphere 158 from bore 170 results a sudden drop of fluid pressure and concomitant decompression of spring 116. As spring 116 decompresses, it forces pressurizing insert 112 to rapidly slide upstream and carries upper hammer head 132 to forcefully strike the strike receiving end 150 of center sub 108 (illustrated in
Over the time, multiple deformed spheres (after use for generation of jarring impacts) get captured in capture cup 130. These captured deformed spheres can then be retrieved by separating filter 168 from lower sub 118 (by simply unscrewing it), and then be discarded as waste. It is to be noted that jarring device 100 can be used with equal efficiency and performance without filter 168 being installed in lower sub 118. However, operating jarring device 100 without filter 168 in place would lead to deformed spheres delivered into the coiled tubing, and may result in blocking of the coiled tubing, the BHA or other equipment installed downstream.
During operation, use of a sphere which fails to sufficiently deform and pass through channel 166, or any other defects in construction of bores or channels may result in a dangerous rise in fluid pressure to the point where it threatens the integrity of jarring device 100. To provide protection against such over-pressure, a pressure release vent 172 is provided. During normal pressure and operation of jarring device 100, pressure release vent 172 remains plugged by rupture disc 174 (as described above). However, once the pressure level within jarring device 100 exceeds a threshold, it causes rupturing of rupture disc 174, and allows fluid to be released through pressure release vent 172. A malfunctioning deformable sphere (which is unable to enter and traverse through channel 166) may be retrieved through an open pressure release vent 172.
A second embodiment of the present invention, jarring device 200, will now be described in conjunction with
Structurally the second embodiment is the same as the first embodiment described above, except that the second embodiment employs a slicer 276 (which employs only a single blade but can be an assembly of two or more blades) to slice a deformable sphere and initiate pressure release, which is placed at the inlet of bore 266.
Similar to the first embodiment, the jarring device 200 includes an upper sub 202, an upper barrel 206, a center sub 208, a lower barrel 210, a pressurizing insert 212, spring 216, an externally threaded shaft 224, a cylinder 214 having a flange 244, a pressure release vent 272, a rupture disc 274, a filter 268, an upper hammer head 232, a lower hammer head 234, and a lower sub 218. The assembly of upper hammer head 232, lower hammer head 234 and pressurizing insert 212 along with spring 216, is herein referred to as the hammer assembly of the jarring device 200.
Initial positioning of the components of jarring device 200 is illustrated in
The operator increases the fluid pressure, and once pressure surpasses a threshold, the deformable sphere 258 gets pushed further into slicer 276, which then slices sphere 258 into smaller parts, such that these parts can pass (or be flushed) through channel 266 (illustrated in
Slicing of sphere 258 opens up the flow path of the pressurized fluid within jarring device 200, and pressurized fluid exits end 220 (after travelling through filter 268). This results in a drop of fluid pressure and decompression of spring 216. As spring 216 decompresses, it forces pressurizing insert 212 to slide rapidly upstream and it carries upper hammer head 232, which forcefully strikes the strike receiving end 250 of center sub 208 (illustrated in
Over the time, slices of multiple spheres (which have been used for generation of jarring impacts) get captured in the capture cup 230. These captured spheres can then be retrieved and the filter can be cleaned, as explained above for the first embodiment. Similar to the first embodiment, pressure vent 272 and rupture disc 274 provide protection against over-pressure. Jarring device 200 can be also used without filter 268, but with the same potential complications noted as if filter 168 is eliminated in the first embodiment.
Though in slicer 276 of the current embodiment, only one blade is used, it is to be understood that in other embodiments of the invention, if an assembly of two or more blades is used, then the separation between blades should be small enough such that the generated slices of spheres are small enough to pass through channels 266 and 270, but are large enough to not pass through flow channels 246. Still further, in the current embodiment, though slicer 276 is placed at the inlet of channel 266, in the other embodiments of the invention slicer 276 may well be placed anywhere within channel 266.
In embodiments of the invention in which slicer 276 is installed within a channel but not at its inlet, the compression of the spring would be generated by obstructing the channel using a deformable sphere. However, the decompression of the spring would be generated on releasing the obstruction on flow path by first deforming the sphere to allow it to be pushed into the slicer, and then pressure is released through the sphere while it's being sliced; and after it's dissected and flushed through channels 266 and 270.
In another embodiment, illustrated in
For generating jarring/hammer impacts, series 201 is pumped into the jarring device 100 (shown) or 200 (not shown) through fluid inlet end 104 or 204, respectively. In
The number of spheres 158 in series 201 and their spacing can be varied, to control the number of jarring actions and their frequency, respectively. The spheres 158 in series 201 can also be set to deform or shear at different pressures (e.g., from 3,0000 to 8,000 psi, or as low as 800 and up to 12,000 psi) by adjusting their size, composition or leaving varying proportions of their cores hollow. The ability to adjust the deformation/shearing pressure of spheres 158 allows setting of jarring forces; where increased deformation/shearing pressure required for spheres 158 generates increased jarring force. Stem 180 should be longitudinally flexible enough and/or brittle enough when forces are applied to its cross-section such that the operating fluid pressures can bend it or break it if it's immobilized within the devices 100, 200, respectively, and then pass the deformed or broken stem 180 through the channels 266 and 270, and downstream through the devices 100, 200.
In the above described embodiments, though the spheres 158 are described as spherical in shape, other embodiments of the inventions, based on their requirements, may use deformable spheres having non-spherical shapes. For example: some embodiments of the invention may use deformable spheres which are shaped as a cone or a frustum or an ellipsoid or a cylinder or a cuboid. It is also to be understood that in embodiments of the present invention, the shape (including other than spherical) dimensions and materials of deformable spheres may be selected based on anticipated fluid pressure, usage environment, and overall dimensions of relevant components within the tool. As an example, various sizes of deformable spheres may be used to operate a given embodiment of jarring device which employs particular levels of operating pressure. Diameters of deformable spheres may be increased (i.e., made increasingly larger than the inner diameter of the channel 166) to operate at greater operating pressures, which can range, for example, from 800, to 6000, to 9000 or to 12,000 psi.
Similarly, the design of the type of slicer 276 (including the number of blades used in it) may also be varied based on the dimensions of slices required and desired ease of slicing. All such embodiments are within the scope of the invention.
Still further, it should be understood that in embodiments of the present invention, apart from the pressure release mechanisms (i.e. arrangements of the pressure release vents and corresponding rupture discs used in the embodiments above), and the filter types described above, various other types of pressure release mechanisms and filter types may be used. All such embodiments are within the scope of the invention. Further, it is to be understood that for a given fluid pressure the material of each component, its dimensions (such as diameters, lengths, thickness) and, orientation and dimensions of fluid flow passages of the embodiment of jarring device described above may be selectively chosen so as to vary timing and magnitude of jarring/hammering impacts. All such variations in embodiments of the present invention as well as all equivalents of the device and its variations, are within the scope of invention.
This application is a continuation-in-part of US application Ser. No. 16/443,915, filed Jun. 18, 2019.
Number | Date | Country | |
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Parent | 16443915 | Jun 2019 | US |
Child | 17005000 | US |