The present invention relates to fluid-driven motors and, in particular, a motor suited for operation driven by a pressurized supply of water.
The present invention may be regarded conceptually as an improvement to a motor design that is described in U.S. Pat. Nos. 7,258,057 and 8,881,641. In those cases, a water-driven motor includes a number of cylinders with cylinder heads pivotally mounted around a pipe which serves also as water pressure supply manifold while an output piston rod is anchored to a cam shaft. As the piston rod follows the cam shaft, the angle of the cylinder about the supply manifold varies, thereby bringing a cylinder aperture alternately into overlapping fluid communication with a pressurized water supply and an outlet drain connection of the manifold.
The above arrangement has been found suitable for a wide range of applications, providing a low-cost and reliable water-driven motor capable of generating relatively high torque.
The present invention is a fluid driven motor.
According to the teachings of an embodiment of the present invention there is provided, a motor to be driven by a pressurized fluid comprising: (a) a manifold comprising a fluid flow channel for conveying the pressurized fluid, the manifold providing an arcuate surface defining: (i) a valve opening in fluid connection with the fluid flow channel, and (ii) a sealing surface; (b) a cylinder having a cylinder head providing a facing surface configured to cooperate with the arcuate surface, the facing surface having at least one aperture, the cylinder being pivotally mounted about a pivot axis so as to be pivotable between: (i) a neutral state in which the aperture is in facing relation to the sealing surface, (ii) an inlet state, angularly displaced over a range of positions to a first side of the neutral state, in which the aperture is in fluid connection with the valve opening for intake of the pressurized fluid into the cylinder, and (iii) an exhaust, state angularly displaced over a range of positions to a second side of the neutral state, in which the aperture is in fluid connection with a drainage volume for exhaust of the fluid from the cylinder; (c) a piston deployed within the cylinder so as to be driven to extend by pressure of the pressurized fluid introduced to an internal volume of the cylinder; and (d) a crank associated with a crankshaft, the piston being linked to the crank such that rotation of the crankshaft about a crankshaft axis delimits a cyclic motion of the piston and the cylinder in which the cylinder assumes the inlet state for an extension power stroke of the piston, passes through the neutral state and assumes the exhaust state for a return motion of the piston, wherein the pivot axis of the cylinder is located between the crankshaft axis and the arcuate surface.
According to a further feature of an embodiment of the present invention, the pivot axis of the cylinder is located in a middle third of a distance between the crankshaft axis and the arcuate surface.
According to a further feature of an embodiment of the present invention, the pivot axis of the cylinder is located closer to the arcuate surface than to the crankshaft axis.
According to a further feature of an embodiment of the present invention, the piston is formed with a piston head, carrying a seal for sealed engagement with a portion of the cylinder, and a piston body, rigidly interconnected with the piston head, the piston body extending from the piston head to the crank.
According to a further feature of an embodiment of the present invention, the cylinder is pivotally mounted on a pivot axle which traverses the cylinder, and wherein the piston body is formed with a slot for accommodating the pivot axle while allowing a range of axial motion of the piston.
According to a further feature of an embodiment of the present invention, the piston head seal engages a portion of the cylinder having a first internal diameter, and wherein the piston body has one or more sliding bearing surfaces for maintaining alignment of the piston within the cylinder, the sliding bearing surfaces being circumscribed by a virtual cylinder of second diameter smaller than the first diameter.
According to a further feature of an embodiment of the present invention, there is also provided a piston guide insert at least partially circumscribing the piston body, the piston guide insert providing sliding abutment surfaces for contacting the sliding bearing surfaces of the piston body, the piston guide insert being received within the cylinder.
According to a further feature of an embodiment of the present invention, the sliding abutment surfaces are a plurality of isolated surfaces that are discontinuous around the piston body.
According to a further feature of an embodiment of the present invention, the arcuate surface and the facing surface are deployed with a clearance, the motor further comprising a resiliently-mounted seal arrangement forming a seal between the aperture and the valve opening in the inlet state, and for sealing the aperture against the sealing surface in the neutral state.
According to a further feature of an embodiment of the present invention, the resiliently-mounted seal is biased by pressure within the fluid flow channel of the manifold to enhance sealing of the resiliently-mounted seal.
According to a further feature of an embodiment of the present invention, the cylinder and the piston are formed primarily from molded plastic.
According to a further feature of an embodiment of the present invention, the drain volume is an internal volume of a housing that houses the cylinder and the piston, the housing having at least one exhaust hole for allowing egress of the fluid from the internal volume.
According to a further feature of an embodiment of the present invention, in the exhaust state, the aperture is in fluid connection with a second valve opening formed in the arcuate surface, the second valve opening being in fluid communication with a second fluid flow channel of the manifold, for conveying exhaust fluid from the cylinder.
According to a further feature of an embodiment of the present invention, there is also provided a control valve arrangement selectively assuming: (a) a first state in which the control valve arrangement connects the fluid flow channel to a source of pressurized fluid and the second fluid flow channel to a drainage line, thereby driving the motor in a first direction; and (b) a second state in which the control valve arrangement connects the second fluid flow channel to a source of pressurized fluid and the fluid flow channel to a drainage line, thereby driving the motor in a direction opposite to the first direction.
According to a further feature of an embodiment of the present invention, the cylinder is one of at least three similar cylinders, and the piston is one of at least three similar pistons, all of the pistons being connected in driving relation to the crankshaft.
According to a further feature of an embodiment of the present invention, the cylinders are arranged in a radial motor configuration.
According to a further feature of an embodiment of the present invention, the cylinders are arranged in an inline motor configuration.
According to a further feature of an embodiment of the present invention, there is also provided a drive system comprising: (a) the aforementioned motor; and (b) a source of pressurized fluid connected so as to provide pressurized fluid to the fluid flow channel of the manifold, the source of pressurized fluid providing fluid at a pressure of between 2 and 10 bar.
According to a further feature of an embodiment of the present invention, the pressurized fluid is water.
The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
The present invention is a fluid driven motor.
The principles and operation of motors according to the present invention may be better understood with reference to the drawings and the accompanying description.
Referring now to the drawings,
By way of introduction, an aspect of the present invention provides a hydraulic motor driven by pressurized fluid, and in particular, suited to being driven by water pressure or air pressure. The motor has principles of operation which are somewhat similar to those of devices described in U.S. Pat. Nos. 7,258,057 and 8,881,641, but addresses certain limitations of the designs therein, as described below.
A first aspect of an embodiment of the present invention relates to mounting of each cylinder about a pivot axis that is at an intermediate location between the crank and the valve arrangement, as illustrated in the drawings.
In contrast to this geometry, an aspect of the present invention provides an alternative geometry, illustrated schematically in
Turning now to the features of the non-limiting illustrated embodiment in more detail, motor 10 has a manifold 16 including a fluid flow channel 18 for conveying the pressurized fluid. Manifold 16 includes an arcuate surface 20 which has a valve opening 22 in fluid connection with fluid flow channel 18, surrounded by a sealing surface. The motor also includes a cylinder 26 which includes a cylinder head providing a facing surface 28 that cooperates with arcuate surface 20. Facing surface 28 has at least one aperture 30. Cylinder 26 is pivotally mounted about a pivot axis, here defined by a pivot axle 32, so as to be pivotable between:
A piston 34 is deployed within cylinder 26 so as to be driven to extend by pressure of the pressurized fluid introduced to an internal volume of the cylinder. Piston 34 is linked to a crank 36 which is associated with a crankshaft 38 such that rotation of crankshaft 38 about its axis delimits a cyclic motion of the piston and the cylinder so that the cylinder assumes the inlet state for an extension power stroke of the piston, passes through the neutral state and assumes the exhaust state for a return motion of the piston.
In order to generate a relatively large displacement of aperture 30 across the arcuate surface 20 according to the geometry described above with reference to
In order to ensure continuous operation without “dead” regions without torque, motor 10 is preferably implemented with at least three cylinder/piston arrangements as described herein which operate out of phase. For smooth operation, the motor most preferably employs at least five piston/cylinder assemblies so that two pistons are within the active part of their power stroke at any position.
The embodiment of the invention illustrated here has a radial arrangement of cylinders around a common crank linkage. It will be appreciated that an in-line design, with a series of cylinders each connected to a different crank linkage out-of-phase along a common crank shaft (analogous to
As described above, each cylinder head ends in an arcuate sealing surface 28 with an opening 30 which alternately comes into alignment with the pressure line outlet (valve opening 22) or with a drain. The arcuate sealing surface seals the pressure line outlet when the cylinder opening is not aligned with the outlet.
In the particularly preferred non-limiting example illustrated here, the motor is implemented as a wet-casing motor suitable for use in a water-driven motor where the spent water expelled from each cylinder during the return stroke is released into the motor casing, from which it drains out via drain holes by gravity. In this case, drainage from the return stroke of each piston is released into the internal volume of the motor casing, corresponding to the exhaust state as illustrated in
In alternative implementations (not shown here), the cylinder aperture 30 comes into alignment for the return stroke with a second valve opening (not shown), typically a mirror image of opening 22 in the neutral plane, via which spent hydraulic fluid is channeled to a second flow channel passing through manifold 16, for release at a suitable location or, in the case of a non-water hydraulic fluid, for return to a reservoir for re-use. Where two flow channels are provided, the motor may be provided with a control valve arrangement which selectively assumes a first state in which the control valve arrangement connects the fluid flow channel to a source of pressurized fluid and the second fluid flow channel to a drainage line, thereby driving the motor in a forward direction, and a second state in which the control valve arrangement connects the second fluid flow channel to a source of pressurized fluid and the fluid flow channel to a drainage line, thereby driving the motor in a reverse direction.
As best seen in
One particularly preferred implementation of the wear-resistant seal is best seen in
Turning now to a particularly preferred implementation of the cylinder assemblies, this is best seen in
In the particularly preferred example illustrated in
The sliding abutment surfaces 46 preferably abut external surfaces of the piston body 34a. The abutment surfaces are preferably near the two ends of piston guide insert 48 so as to provide maximum stability of guidance as a sliding linear bearing. Most preferably, sliding abutment surfaces 46 are isolated surfaces that are discontinuous around the piston body. “Isolated” in this context refers to the fact that their regions of contact are non-contiguous. In the particularly preferred implementation illustrated, the abutment surfaces are spaced apart by spaces that are at least 50% of the dimensions of the contact region. The use of localized contact surfaces while leaving large clearance around most of the surface of the piston helps to ensure that any solid particles entering the casing to not become trapped within the bearing. The linear bearing formed by these surfaces preferably contacts at a diameter which is less than the transverse dimensions of both the piston head portion 34b which supports an elastomer seal 52 and the piston body 34a which extends towards the crank end of the piston. In other words, sliding bearing surfaces 46 are preferably circumscribed by a virtual cylinder of a diameter smaller than the diameter of the region 26a of the cylinder engaged by elastomer seal 52. Assembly of a structure meeting these specifications can readily be achieved, for example, by employing a two-part piston in which piston body 34a and piston head 34b are formed as separate parts which snap together for assembly within guide insert 48, as illustrated in
Although pivotal mounting of cylinder 26 may be achieved using external pivotal mountings, certain particularly preferred implementations of the present invention achieve particular structural strength and reliability by employing a piston pivot axle 32 which passes through cylinder 26. A bearing (bushing) 54 (
The end of piston 34 that interfaces with crank 36 is preferably formed with a suitably shaped engagement portion for engaging in a rolling-element rotary bearing assembly 58 (
The cylinders and pistons of most particularly preferred implementations of the present invention are formed primarily from molded plastic, rendering the device low cost and lightweight. In this context, “primarily” refers to these elements being constructed using plastic as the majority component by weight. Typically, the manifold and the entire housing are formed primarily from molded plastic components.
The use of molded plastic components and dynamically biased sealing elements is particularly suited to relatively low working pressures and to the use of environmentally friendly working fluids. In contrast to oil-based hydraulic systems which typically work at many tens, if not hundreds, of bar working pressures, the motors of the present invention most preferably work with sources of pressurized fluid providing fluid at a pressure of between 2 and 10 bar (or 2-10 atm). According to a first subset of particularly preferred applications, the pressurized fluid is water. According to another subset of particularly preferred applications, the pressurized fluid is compressed air.
To the extent that the appended claims have been drafted without multiple dependencies, this has been done only to accommodate formal requirements in jurisdictions which do not allow such multiple dependencies. It should be noted that all possible combinations of features which would be implied by rendering the claims multiply dependent are explicitly envisaged and should be considered part of the invention.
It will be appreciated that the above descriptions are intended only to serve as examples, and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2016/055734 | 9/26/2016 | WO | 00 |
Number | Date | Country | |
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62232490 | Sep 2015 | US |