The present invention relates to a fluid dynamic bearing device for supporting a shaft member in a relatively and freely rotatable manner through use of pressures of oil films formed in radial bearing gaps between an outer peripheral surface of the shaft member and an inner peripheral surface of a bearing member.
A fluid dynamic bearing device is excellent in rotational accuracy and quietness, and hence is suitably used in a spindle motor for a hard disk drive (HDD) and in various fan motors.
As the fluid dynamic bearing device of this type, there is given a fluid dynamic bearing device of what is called a fully oil-impregnated type in which an inside of a bearing member is filled with a lubricating oil. In this case, a sealing structure for preventing oil leakage needs to be provided at an opening portion of the bearing member. As such a sealing structure, there has been known a structure in which a sealing space having a wedge shape in cross-section and increased in radial dimension toward an open-to-air side is formed between an outer peripheral surface of a shaft member and an inner peripheral surface of the bearing member that face each other in a radial direction.
For example, Patent Literature 1 discloses a structure in which, as illustrated in
Patent Literature 1: JP 2005-337364 A
Patent Literature 2: JP 2003-83323 A
Patent Literature 3: JP 2002-168250 A
When the shaft member is rotated at high speed, a centrifugal force is generated to force oil retained in the sealing space onto the inner peripheral surface of the bearing member (sealing member). At this time, as illustrated in
Meanwhile, as illustrated in
Further, as illustrated in
As described above, in the sealing structure of the fluid dynamic bearing device, it has been difficult to positively prevent oil leakage and simultaneously to secure easiness of confirming the oil level in the sealing space at the time of oil supply. Such problems occur not only in a shaft-rotation-type fluid dynamic bearing device in which the shaft member is rotated but also in a shaft-fixed-type fluid dynamic bearing device in which the shaft member is fixed and the bearing member is rotated.
It is an object of the present invention to provide a fluid dynamic bearing device which is free from a risk of oil leakage even during high speed rotation of a shaft member and facilitates confirmation of an oil level at the time of oil supply.
In order to achieve the above-mentioned object, according to the present invention, there is provided a fluid dynamic bearing device, comprising: a shaft member; a bearing member having an inner periphery into which the shaft member is inserted; a lubricating oil filled in an inside of the bearing member; a radial bearing portion for generating a dynamic pressure action in an oil film formed in a radial bearing gap between an outer peripheral surface of the shaft member and an inner peripheral surface of the bearing member so as to support the shaft member relatively in a radial direction; and a sealing space that is formed between a shaft side sealing surface provided to the outer peripheral surface of the shaft member and a bearing side sealing surface provided to the inner peripheral surface of the bearing member, the sealing space having an oil surface formed therein, in which the shaft side sealing surface and the bearing side sealing surface each comprise a tapered surface that radially shrinks toward an open-to-air side, and in which the bearing side sealing surface has a minimum diameter set to be larger than a maximum diameter of the shaft side sealing surface.
According to the fluid dynamic bearing device, it is possible not only to positively prevent oil leakage but also to secure easiness of confirming an oil level at the time of oil supply. Specifically, the shaft side sealing surface comprises the tapered surface that radially shrinks toward the open-to-air side. Thus, when a centrifugal force is applied to the oil in the sealing space through rotation of the shaft member, the oil is forced into the inside of the bearing member along the tapered bearing side sealing surface. In this way, oil leakage can be prevented. Further, the bearing side sealing surface has the minimum diameter set to be larger than the maximum diameter of the shaft side sealing surface. With this, the open-to-air side of the sealing space can be widely opened, and hence an oil level in the sealing space can be easily confirmed at the time of oil supply.
When the shaft side sealing surface is inclined with respect to an axial direction at an inclination angle set to be higher than an inclination angle of the bearing side sealing surface with respect to the axial direction, the sealing space to be formed therebetween is formed into a wedge shape in cross-section that is reduced in radial dimension toward an inside of the bearing. With this, a capillary force is generated, and hence oil leakage can be positively prevented.
When radially outer dimensions of all regions on the open-to-air side with respect to the shaft side sealing surface of the outer peripheral surface of the shaft member are each set to be equal to or smaller than a minimum diameter of the shaft side sealing surface, the shaft member does not overlie the open-to-air side of the sealing space. Thus, the oil level in the sealing space can be more easily confirmed.
When the bearing member has an oil repellent agent applied to an end surface which is provided on the open-to-air side with respect to the bearing side sealing surface, oil leakage can be more positively prevented. Similarly, when the outer peripheral surface of the shaft member has the oil repellent agent applied to a region which is adjacent on the open-to-air side with respect to the shaft side sealing surface, the oil leakage can be more positively prevented.
In the fluid dynamic bearing device described above, for example, the bearing member may be opened at both ends in the axial direction, and the sealing space may comprise sealing spaces provided respectively in opening portions at both the ends in the axial direction.
As described above, according to the fluid dynamic bearing device of the present invention, the risk of oil leakage is eliminated even during the high speed rotation of the shaft member, and the oil level in the sealing space can easily be confirmed at the time of oil supply.
Now, description is made of embodiments of the present invention with reference to the drawings.
As illustrated in
The shaft member 2 comprises a shaft portion 2a, and a flange portion 2b provided at a lower end of the shaft portion 2a. The shaft portion 2a and the flange portion 2b are formed integrally with each other through, for example, a trimming process on an ingot material such as stainless steel. The shaft portion 2a has an outer peripheral surface provided with a cylindrical-surface-like radial bearing surface 2a1. In the example of the figure, two radial bearing surfaces 2a1 are provided at two positions spaced apart from each other in the axial direction. Above the upper radial bearing surface 2a1, a tapered surface that radially shrinks upward is provided as a shaft side sealing surface 2a2. Above the shaft side sealing surface 2a2, an annular recessed portion 2a3 is provided, and an oil repellent agent is applied to the annular recessed portion 2a3. Above the annular recessed portion 2a3, there is provided a cylindrical surface 2a4 to which the rotor 3 is fixed. At a position between the upper and lower radial bearing surfaces 2a1 in the axial direction, there is provided a relief portion 2a5 smaller in diameter than the radial bearing surface 2a1. The radial bearing surfaces 2a1 and the relief portion 2a5 of the shaft portion 2a face an inner peripheral surface 8a of the bearing sleeve 8 in a radial direction, and the shaft side sealing surface 2a2 faces an inner peripheral surface (bearing side sealing surface 9a) of the sealing portion 9 in the radial direction.
Radially outer dimensions of all regions above the shaft side sealing surface 2a2 of the outer peripheral surface of the shaft portion 2a of the shaft member 2 are set to be equal to or smaller than a minimum diameter of the shaft side sealing surface 2a2. Specifically, as illustrated in
The bearing sleeve 8 is obtained by forming, for example, a sintered metal, more specifically, a sintered metal containing at least one of copper and iron as main components into a substantially cylindrical shape. The inner peripheral surface 8a of the bearing sleeve 8 is provided with a radial bearing surface. In this embodiment, as illustrated in
The bearing sleeve 8 has a lower end surface 8c provided with a thrust bearing surface, and the thrust bearing surface is provided with a thrust dynamic pressure generating portion for generating a dynamic pressure action in the lubricating oil filled in a thrust bearing gap. In this embodiment, as illustrated in
The bearing sleeve 8 has an upper end surface 8b held in abutment against the sealing portion 9. The bearing sleeve 8 has an outer peripheral surface 8d provided with an axial groove 8d1 over the entire axial direction (refer to
As illustrated in
The sealing portion 9 is provided integrally with the upper end portion of the housing 7. The inner peripheral surface of the sealing portion 9 functions as the bearing side sealing surface 9a. As illustrated in
The thrust bush 10 is formed into a substantially disc shape through press working on metals or injection molding of resins, and fixed to the lower end portion of the inner peripheral surface 7a of the housing 7 by means of gap-filling bonding, press-fitting, press-fit bonding, and the like (refer to
After assembly of the components described above, the internal space of the bearing member 11, which comprises internal pores of the bearing sleeve 8, is filled with the lubricating oil. In this way, the fluid dynamic bearing device 1 illustrated in
When the shaft member 2 is rotated, the radial bearing gaps are formed between the radial bearing surfaces A1 and A2 of the inner peripheral surface 8a of the bearing sleeve 8 and the radial bearing surfaces 2a1 of the shaft portion 2a. Then, pressures of oil films formed in the radial bearing gaps are increased respectively by the radial dynamic pressure generating portions (dynamic pressure generating grooves 8a1) formed respectively on the radial bearing surfaces A1 and A2. In this way, there are formed radial bearing portions R1 and R2 that support the shaft member 2 in a non-contact and freely rotatable manner in the radial direction by the pressures (dynamic pressure action) (refer to
Simultaneously, the thrust bearing gaps are formed respectively between an upper end surface 2b1 of the flange portion 2b and the lower end surface 8c of the bearing sleeve 8, and between a lower end surface 2b2 of the flange portion 2b and the upper end surface 10a of the thrust bush 10. Pressures of oil films in the thrust bearing gaps are increased respectively by the thrust dynamic pressure generating portion (dynamic pressure generating grooves 8c1) of the lower end surface 8c of the bearing sleeve 8 and the thrust dynamic pressure generating portion (dynamic pressure generating grooves 10a1) of the upper end surface 10a of the thrust bush 10. In this way, there are formed a first thrust bearing portion T1 and a second thrust bearing portion T2 that support the shaft member 2 in a non-contact manner by the pressures (dynamic pressure action).
At this time, the oil filled in the inside of the bearing member 11 is drawn downward by a capillary force of the sealing space S having the wedge shape in cross-section. Further, the shaft side sealing surface 2a2 is formed of the tapered surface that radially shrinks upward, and hence the oil inside the sealing space S is forced downward along the shaft side sealing surface 2a2 by a centrifugal force. Further, the bearing side sealing surface 9a is formed of the tapered surface that radially shrinks upward, and hence the oil that has received the centrifugal force is forced downward by the bearing side sealing surface 9a. With this, even when a high centrifugal force is applied to the oil in the sealing space S through rotation of the shaft member 2 at an ultra-high speed of more than 10,000 r/min, leakage of the oil to an outside of the bearing member 11 can be positively prevented. Further, in this embodiment, the oil repellent agent is applied to each of the adjacent region above the shaft side sealing surface 2a2 (annular recessed portion 2a3) and the upper end surface 9b of the bearing side sealing surface 9a. Thus, even when the oil moves upward along the shaft side sealing surface 2a2 and the bearing side sealing surface 9a, the oil is repelled by the oil repellent agent, and the oil is forced downward by the sealing surfaces 2a2 and 9a. In this way, the leakage of the oil can be more positively prevented.
Further, as described above, when the lubricating oil inside the bearing member 11 is caused to flow by the radial dynamic pressure generating portions and the thrust dynamic pressure generating portions, a negative pressure may be locally generated inside the bearing member 11. In this embodiment, as illustrated in
The present invention is not limited to the embodiment described above. Now, description is made of another embodiment of the present invention. Parts having the same functions as those in the embodiment described above are denoted by the same reference symbols, and redundant description thereof is omitted.
In the embodiment described above, the bearing member 11 is opened only on one side in the axial direction. However, the present invention is not limited thereto. For example, a fluid dynamic bearing device 20 illustrated in
Further, in the embodiment described above, the dynamic pressure generating grooves 8a1 in a herringbone pattern are described as the radial dynamic pressure generating portion formed on the radial bearing surface 2a1 of the shaft portion 2a. However, the present invention is not limited thereto. For example, the radial dynamic pressure generating portion may be formed of dynamic pressure generating grooves in a spiral pattern, axial grooves, or a multi-arc surface. Further, in the embodiment described above, the radial dynamic pressure generating portions are formed at two positions spaced apart from each other in the axial direction on the inner peripheral surface 8a of the bearing sleeve 8. However, the present invention is not limited thereto. The radial dynamic pressure generating portion may be formed only at one position, or the radial dynamic pressure generating portions at the two positions may be formed continuously with each other in the axial direction. Still further, in the embodiment described above, the radial dynamic pressure generating portion of the upper radial bearing surface A1 is formed into an axially asymmetrical shape so as to force downward the lubricating oil in the radial bearing gap. However, when the lubricating oil need not be forced in this way, the radial dynamic pressure generating portion of the upper radial bearing surface A1 may be formed into an axially symmetrical shape.
Yet further, in the embodiment described above, the dynamic pressure generating grooves in a spiral pattern are described as the thrust dynamic pressure generating portions provided to the flange portion 2b. However, the present invention is not limited thereto. For example, dynamic pressure generating grooves in a herringbone pattern may be employed.
Yet further, in the embodiment described above, the dynamic pressure generating portions are formed on the inner peripheral surface 8a of the bearing sleeve 8, the lower end surface 8c of the bearing sleeve 8, and the upper end surface 10a of the thrust bush 10. However, the dynamic pressure generating portions may be formed on the other side across the bearing gaps, in other words, formed on the outer peripheral surface (radial bearing surface 2a1) of the shaft portion 2a, the upper end surface 2b1 of the flange portion 2b, and the lower end surface 2b2 of the flange portion 2b. Alternatively, there may be formed what is called a cylindrical bearing by forming each of the inner peripheral surface 8a of the bearing sleeve 8 and the radial bearing surface 2a1 of the shaft portion 2a into a cylindrical surface shape.
Yet further, in the embodiment described above, the shaft member 2 is rotated, but the present invention is not limited thereto. There may be employed a shaft fixed type in which the shaft member 2 is fixed and the bearing member 11 is rotated. In this case, the rotor 3 (fans 3a) is mounted to the bearing member 11.
Yet further, in the embodiment described above, the fluid dynamic bearing device according to the present invention is incorporated in an axial-flow fan motor. However, the present invention is not limited thereto. For example, the fluid dynamic bearing device according to the present invention may be incorporated in a spindle motor for a disk drive such as an HDD, a polygon scanner motor for a laser beam printer, or a color-wheel motor for a projector.
Number | Date | Country | Kind |
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2011-092037 | Apr 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/057358 | 3/22/2012 | WO | 00 | 12/16/2013 |