1. Field of the Invention
The invention relates to a fluid dynamic bearing motor for a recording disk drive, and more particularly to a fluid dynamic bearing motor attached at both shaft ends (a fixed shaft type fluid dynamic bearing motor) which uses a novel lubricant sealing structure as an alternative to conventional tapered seals.
2. Description of the Related Art
The dominant bearing structure in conventional fluid dynamic bearing motors for magnetic disk drives (HDDs) has been a rotating shaft structure in which a lubricant and air form only a single interface to facilitate sealing in the lubricant. However, such fluid dynamic bearing is suffering from a number of disadvantages, for example, it could be sensitive to external vibration, imbalances and shock.
A desirable solution to this problem would be to have the spindle motor attached to both the base and the top cover of the disk drive housing. This would increase overall drive performance. A motor attached at both ends is significantly stiffer than a rotational shaft bearing. And also, the existence of the motor shaft that supports the top cover of the housing should be big advantage for the extremely small disk drive.
All of the known fluid dynamic bearing designs for a motor attached at both ends has not been easy to realize. The reason for this is that in order to have top cover attachment, the motor and specifically the bearing would need to be open on both ends. Opening a motor at both ends greatly increases the risk of lubricant leakage out of the fluid dynamic bearing. This leakage is caused by, among other things, small differences in net flow rate created by differing pumping pressures in the bearing. If all of the flows within the bearing are not carefully balanced, a net pressure rise toward one or both ends may force fluid out through the capillary seal. Moreover, due to manufacturing imperfections of the bearing, the gap in the bearing may not be uniform along its length and this can create pressure imbalance in the bearing and hence, cause leakage when both ends of the fluid dynamic bearing are open. The net flow due to pressure gradients in a bearing has to be balanced by all the bearings individually for the fluid to stay inside the bearing. Any imbalances due to pumping by the grooves of the bearings will force the fluid out of the capillary until the meniscus at one end moves to a new equilibrium position.
Nevertheless, most of the fluid dynamic bearing motors fixed or attached at both ends achieved in the past are for large-sized structures which are adapted to carry a number of magnetic disks for high speed rotation. Thus, it is difficult to employ the structure of these motors for low profile drives which carry and drive no more than two small magnetic disks or the like.
More specifically, the fluid dynamic bearing motors fixed or attached at both ends have many parts arranged in the axial direction such as described in U.S. Pat. No. 5,516,212,—in which having two thrust plates. Thus, if such structure is simply miniaturized for use in a small sized motor, the same arrangement cannot secure the span between the upper and lower radial bearings, failing to maintain low non-repetitive runout during rotation. Above all, the greater number of parts makes cost reduction difficult.
Present applicant formerly applied the fixed shaft type fluid dynamic bearing motor that has single thrust bearing with magnetic attracting means. That is suitable for low profile HDDs, however it cannot support heavy load, multiple disks. Thereby the fixed shaft type fluid dynamic bearing motor that does not apply the magnetic attractive means is considered.
For the fixed shaft type fluid dynamic bearing motors that are applicable to low-profile HDDs, Japanese Laid-open Patent Publications No. 2003-153484 and No. 2004-204942 are proposed. Both proposals have two thrust bearings at the both ends of radial bearing, however their bearing structure have the possibility of lubricant leakage because of dimensional inperfections of the bearing part or the bearing gap gradient whcih may occur in mass production stage. The lubricant in the lower thrust bearing section may leak out by centrifugal force in the former proposal. And also its radial span should be short because of many parts along the shaft, then it cannot achieve low non-repetitive runout. The later proposal has the defect that the bearing loss becomes large because of large radial bearing radius.
Another proposal for the fixed shaft type fluid dynamic bearing motors that are applicable to low-profile HDDs is U.S. Pat. No. 5,533,811 (
The tapered seal structure widely used in the lubricant sealing structures of the fluid dynamic bearing motors also puts a strong constraint on realization of low-profile HDDs.
The tapered seal is a method of sealing which utilizes the surface tension of the lubricant. It is generally desirable that the tapered seal have an opening angle of 10 degrees or less, in view of sealing strength.
The tapered seal appropriately has a maximum gap of 0.3 millimeters or so. Even if the dimensional precision of the individual parts are increased to suppress the maximum gap to 0.2 millimeters, the tapered seal has a total length of 1.1 millimeters or more, given the opening angle of 10 degrees.
It can be said that, in order to achieve an HDD fluid dynamic bearing motor having a thickness of no greater than 3 millimeters or so, compromises must be made in various respects—including the sealing of the lubricant—despite an awareness of inadequacies.
Thus, it is an object of the present invention to provide a fixed shaft type fluid dynamic bearing structure suitable for use in low profile motor for driving a few magnetic disk or the like at high precision.
Another object of the present invention is to provide a fixed shaft type fluid dynamic bearing motor with its shaft attached or fixed at its both ends, with a reliable lubricant sealing structure in which the bearing is open at both the upper and lower ends and ensuring highly precise rotational function.
A further object of the present invention is to provide a fluid dynamic bearing motor which has a single conical bearing surface and a thrust bearing surface, and suitable for low profile recording disk drive.
Yet further object of the present invention is to provide a fluid dynamic bearing motor which has a cylindrical radial bearing and two thrust bearings, and suitable for low profile recording disk drive.
These and other objectives of the invention are achieved by a fluid dynamic bearing motor attached at both ends according to the present invention. It comprises at least:
According to another aspect of the present invention,
According to another aspect of the present invention, the fluid dynamic bearing motor has discontinuously filled lubricant from the channel intake to the channel outlet. It makes easy that the fluid pressure diagram becomes continuous around the channel outlet so as to stabilize the fluid interface with air move.
According to another aspect of the present invention, flow resistance from the thrust bearing region between the first annular member and the sleeve top toward the channel intake is large enough so as to make the lubricant stay in the thrust bearing region.
According to another aspect of the present invention, the fluid dynamic bearing motor realizes perfect sealing structure of the lubricant by circulation of the lubricant due to centrifugal force. During rotation of the motor, the lubricant which is conveyed to the outer region of of the sleeve top by the pressure generating groove is thrown out into the channel in the sleeve. The channel desirably has a gap portion as small as the lubricant can be retained therein by surface tension. At rest of the motor, the lubricant is absorbed and retained in the channel. While the dimension of the gap of the channel may be as small as the lubricant can be retained by surface tension, and the dimension varies depending on both the viscosity of the lubricant and the surrounding materials. An appropriate value is no greater than 0.2 millimeters or so.
According to yet another aspect of the present invention, the fluid dynamic bearing motor eliminates the need for a long tapered seal near the top end of the sleeve. At rest of the motor, most of the lubricant is absorbed in the channel in the sleeve and during rotation, the lubricant is thrown out into the channel near the outer region of the sleeve top by centrifugal force.
According to a further aspect of the invention, the fluid dynamic bearing motor effectively avoids leakage of the lubricant. The lubricant pumping capability of the bearing groove, toward the sleeve top is set sufficiently higher to compensate for such problems as imperfections in the bearing groove, and the tilt of the gap in which the bearing groove lies.
In a further aspect of the invention, the fluid dynamic bearing motor also has the function of removing air bubbles in the lubricant. The lubricant is influenced by the centrifugal force and is thrown out into the channel near the outer region of the sleeve top. Meanwhile, the bubbles are released to the air since no centrifugal force acts thereon.
According to another aspect of the embodiment, the fluid dynamic bearing motor includes the fixed shaft of a conical or truncated conical shape with its diameter reducing toward the top end. The sleeve has a conical concave opening to fittingly receive the shaft. A first annular member is fixed to the shaft and opposing a top end of the sleeve with a gap. One or more sets or groups of dynamic-pressure generating grooves are formed on either of the shaft and the sleeve, with at least one of the dynamic-pressure generating grooves having capability of pumping the lubricant toward the top end of the sleeve. An asymmetric herringbone groove or a spiral groove to pump inward is formed on either of the first annular member and the sleeve top. This type of motor is suited for low profiles while securing the space for the dynamic-pressure generating grooves.
According to yet another aspect of the embodiment, the fluid dynamic bearing motor includes a fixed shaft of a cylindrical shape and a sleeve has a cylindrical opening to rotatably and fittingly receive the shaft. The sleeve opposes the first and the second annular members at its top and bottom ends orthogonal to the shaft respectively. Dynamic-pressure generating grooves are formed on either one of the outer periphery of the shaft and the inner periphery of the sleeve, and either one of the first and the second annular members and the opposing surfaces, respectively. At least the dynamic-pressure generating groove formed on either the lower end of the sleeve or the surface opposing thereto is formed as an asymmetric herringbone groove or a spiral groove having capability of pumping the lubricant radially inward.
In the accompanying drawings:
FIGS. 5(a), 5(b) illustrate in enlarged modeled forms the portion around the channel outlet and sleeve bottom of
FIGS. 9(a), 9(b) illustrate in enlarged modeled forms the portion around the channel outlet and sleeve bottom of
FIGS. 13(a) and 13(b) are sectional views of a low-profile recording disk drive which is a fifth embodiment of the present invention.
FIGS. 14(a) and 14(b) are sectional views of simplified diagram of U.S. Pat. No. 5,876,124 and 5,533,811.
Hereinafter, embodiments, operating principles of a fluid dynamic bearing motor attached at both shaft ends according to the present invention will be described with reference to the drawings.
A fixed shaft 11 is a T-shaped cylindrical shaft which is composed of a cylindrical shaft and a flange 16. The sleeve, which rotatably fits to a T-shaped cylindrical shaft 11, is composed of an inner cylinder 12 and an outer cylinder 13. The upper and lower end surfaces of the inner cylinder 12 are opposing the first annular member 14 which is fixed to the shaft 11 and the flange 16 with small gap respectively.
The second annular member specified in claim 1 corresponds to the flange 16 and the part 17 of the base plate 1d (hereinafter, referred to as an annular member 17). The numeral 1c represents channels formed in the sleeve and having an intake portion near the outer region of the first annular member 14 and an outlet portion near the periphery of the bottom end of the sleeve. A lubricant is continuously filled into the gap between the shaft 11 and the inner cylinder 12, and the gap between the inner cylinder 12 and the first annular member 14, the flange 16, and the gap between the periphery of the outer cylinder 13 and the annular member 17. The interfaces of the lubricant with the air lie at outer region of the first annular member 14, in the channel 1c and on the periphery of the outer cylinder 13 respectively.
The shaft 11 is positioned to a base plate 1d by using the flange 16 radial side 1k, and is fixed to the base plate 1d with the flange 16 axial side 1j being secured with a suitable adhesive strength. The numerals 1f, 1e, 1g, and 1h represent a rotor magnet, a hub which supports one or more magnetic disks, a stator core, and a coil, respectively.
The inner cylinder 12 has two slanted flat surfaces 24 and two concave grooves 25 on its outer surface to form channels 1c with the outer cylinder 13. The numeral 22 represents a through hole in which the shaft 11 is fitted loosely, the numeral 23 represents a thrust bearing surface confronting the first annular member 14, the numeral 21 represents an intake of the channel 1c, and the numeral 26 represents an outer surface of the inner cylinder 12 besides the slanted flat surface 24 and the concave groove 25.
The outer surface of the inner cylinder 12 is fitted to the inner surface of the outer cylinder 13 and fixed by bonding at the outer surface 26 of the inner cylinder 12. The grooves 25 are given a depth of, for example, around 20 micrometers so that the formed channel 1c has the capability of retaining the lubricant by surface tension. The slanted flat surface 24 and the outer cylinder 13 form the gap diminishing region where the gap width becomes smaller toward the bottom. A hatched area shows the lubricant staying zone 29, numeral 27 shows air zone, numeral 28 shows the lubricant interface with the air.
The inner cylinder 12 can be fabricated by molding of sintered material or resin also. In that case, the slanted flat surfaces 24 and the grooves 25 are formed by molding die at the same time, production cost will be reduced. The spiral groove 1b on the surface of the first annular member 14, can be formed on the inner cylinder 12 top by molding die at the same time. Also, when the outer cylinder 13 is formed by press molding, pits and projections may be formed simultaneously in and on the inner periphery of the outer cylinder 13 to constitute the channel 1c.
A cover 15 shown in
The flange 16 and the first annular member 14 has pump-in spiral groove 1a, 1b respectively. The inner cylinder 12 has two asymmetric herringbone grooves 18, 19 that pumps the lubricant toward each adjacent spiral grooves. The herringbone grooves are each made of a pair of spiral grooves for pumping the lubricant toward each other. When the pumping capabilities of the lubricant are configured unevenly, these spiral grooves exert the lubricant pumping capability in one direction as an asymmetric herringbone groove. The herringbone groove 18 and 19 are set to have a lubricant pumping capability directed toward upper and lower respectively. The numeral 34 represents the lubricant interface with air at the lower outside of the outer cylinder 13.
The spiral groove 1a and the asymmetric herringbone groove 18 have the lubricant pumping capability toward the first annular member 14, and the spiral groove 1b and the asymmetric herringbone groove 19 have the lubricant pumping capability toward the inverse direction. However these grooves parameter are set as that the lubricant will be always pumped toward outer region of the first annular member 14 during rotation. Then the lubricant continuously flows as shown by a dotted line 32, and the lubricant is thrown out into the channel 1c by the centrifugal force acting directly on the lubricant at the outer region of the first annular member 14. The thrown out lubricant joins with the lubricating fluid at the boundary 28 and then is lead to the channel outlet. The dotted line 33 shows the direction of flow of the lubricating fluid within the channel 1c.
Conventional taperd seal structure occupies long space along the axtial direction around the first annual member 14. During rotation, the lubricant is thrown out into the channel 1c by centrifugal force as explained above, this embodiment allows effective sealing of the lubricant, with an axial space shorter than in conventional tapered seal structures.
There is the lubricant interface with air around the outer region 31 of the first annual member 14 when at rest. During rotation, the lubricant flows along the top of the inner cylinder 12 toward the channel 1c. The centrifugal force acts on the lubricant directly, and the intake of the channel 1c locates at outer region of the first annular member 14, then the driven lubricant esasily flows into the channel 1c.
During rotation, the pump-in spiral groove 1b and the asymmetric herringbone groove 18 press the lubricant toward each other to increase the pressure of the lubricant at the top end of the inner cylinder 12. Also the pump-in spiral groove 1a and the asymmetric herringbone groove 19 press the lubricant toward each other to increase the pressure of the lubricant at the bottom end of the inner cylinder 12. And then the inner cylinder 12 is sustained without contact. However, the thrust bearing region between the first annular member 14 and the top end of the inner cylinder 12 has partially opened, the lubricant tend to leak out outward. Negative pressure region may appear in around outer region of the spiral groove 1b and air bubbles may stay there.
This embodiment sets parameters as that the net lubricant pumping capability of the grooves makes the lubricant flow continuously outward at the top of the inner cylinder 12. Thus air bubbles are prevented to enter into and the function of the spiral groove 1b can be maintained. Also, the narrow intake 21 of the channel 1c makes the flow resistance high and can hold the lubricant at the thrust bearing region. Moreover, the diameter of the spiral groove 1b that is a little larger than that of a conventional groove designed considering the closed thrust bearing condition also can compensate for degradation of the spiral groove function.
The foregoing structure for sealing the lubricant also has the function of removing air bubbles. More specifically, if bubbles exist between the shaft 11 and the inner cylinder 12, they are conveyed to the outer region of the first annular member 14 by the flow of the lubricant shown by the dotted line 32. In the intake portion, the lubricant experiences the centrifugal force and is thrown out as shown by the dotted line 33. Meanwhile, the bubbles are released to the air since no centrifugal force acts thereon.
The behavior of the lubricant at rest, and during rotation, will be described further with reference to
The left half of the diagram in
The amount of the lubricant to be drawn into the channel 1c at rest depends on the capacity of the channel 1c. The volume of the channel 1c can be adjusted to alter the amount of the lubricant to reside between the outer cylinder 13 and the annular member 17 at rest. The amount also depends on the gap inside the channel 1c, and the gap between the outer cylinder 13 and the annular member 17. At the start of rotation, the lubricant is supplied from the channel 1c, yet with some time delay which might cause insufficient lubrication. Thus, the foregoing size specifications are adjusted so that an appropriate amount of lubricant always resides between the outer cylinder 13 and the annular member 17, even at rest.
In this embodiment, the lubricant is forced to circulate. And at the outer region of the first annular member 14, the lubricant is exposed in air and thrown out in the intake of the channel 1c by the centrifugal force and is further driven along the channel 1c by centrifugal force. So air bubbles should be released in that process. Exploiting air bubbles rejection function, filling the lubricant process can be simplified by eliminating the need for a vacuum process.
After fixing the shaft 11 at the base plate 1d, filling the lubricant will be finished by which a predetermined amount of lubricant is dropped into the assembly. Or following filling process is available; 1) to drop a predetermined amount of lubricant into the assembly before fixing the cover 15, 2) to fix the cover 15 on the outer cylinder 13. There is no problem to fix the cover 15 after filling the lubricant because the cover 15 does not contact with the lubricant. The lubricant will be allocated at proper place automatically during rotation.
The pressure distribution of the lubricant around the channel outlet during rotation of the motor, will be described further with reference to
The fluid pressure at the point 55 inside of the interface 34 is lower than the atmospheric pressure P0, and the fluid pressure at the point 56 is slightly higher than the same by the centrifugal force. The fluid pressure at the point 58 inside of the interface 28 is lower than the atmospheric pressure P0, and the fluid pressure at the point 57 is increased from the point 58 by the centrifugal force. There is some possibility that the interface 28 is not clear enough, because the lubricating fluid is continiously flowing in. In this embodiment, the interface 28 is wide in circumferential direction enough to reduce the effect of flowing of the fluid into the interface 28.
The fluid pressure should be continuous as shown in
When the lubricant pressure adjuster is not employed, the condition for stabilization of the lubricant around the outlet 53 is that the point 56 is positioned radially outward of the point 55 as the pressure at the point 56 becomes larger by the centrifugal force. Then there exists strict constraints about the outer cylinder 13 shape and dimensions. According to the present embodiment, the gap diminishing region in the channel 1c and the part of spiral groove 1a functions as the lubricant pressure adjuster, thereby ensuring flexibility of the design.
The distribution of lubricant pressure generated by the spiral groove 1a varies in circumferential direction according to lands and grooves of the spiral groove 1a area. Therefore it may cause periodical vibration as to the position of lubricant interface with air. In that case, following structures stabilize the movement of the lubricant interface thereby providing perfect sealing. A circular groove opposing to the channel outlet position can ease the circumferential pressure variation of the lubricant. And also the spiral groove 1a formed on the bottom surface of the sleeve add constant lubricant pressure toward the channel intake direction.
The fluid dynamic bearing motor of the present invention, is discontinuously filled with lubricant from the channel intake to the channel outlet. It facilitates the balancing of the fluid pressure around the channel outlet and contributes to the stable fluid sealing. In case that there is continuously filled lubricant in the channel, it is hard to balance the fluid pressure generated by the grooves and the centrifugal force with the pressure near the fluid interface during rotation.
This fixed shaft type fluid dynamic bearing motor should be used in high speed rotation field. The peripheral portion of the spiral groove 1a is where negative pressure can easily occur during high speed rotation. Countermeasures will now be described with reference to
The numeral 51 represents an intersection of the outer cylinder 13 with the interface 34 between the lubricant with the air, while the numeral 52 represents an intersection of the annular member 17 with the interface 34. The portion of the lubricant interface 34 around the intersection 51 is moving rapidly with the outer cylinder 13, and the portion of the lubricant interface 34 around the intersection 52 is at rest with the annular member 17. In the present embodiment, the spiral groove 1a is given an outer diameter greater than the outer diameter of the outer cylinder 13, i.e., it is arranged radially outside the high-speed flow side (51) of the interface 34 of the lubricant. As shown enlarged view in
Consequently, the centrifugal force acting on the lubricant that is rotating and flowing at high speed is integrated along the surface of the outer cylinder 13. The pressure of the lubricant reaches its maximum near the periphery of the bottom end of the outer cylinder 13. In this structure, the centrifugal force is then utilized to apply pressure to near the periphery of the spiral groove 1a, thereby avoiding the occurrence of negative pressure.
In the present embodiment, the channel 1c is formed as the gap between the inner cylinder 12 and the outer cylinder 13. Nevertheless, the inner cylinder 12 of the sleeve may be made of a porous material having a number of small gaps so that the small gaps form the channel 1c. A sintered alloy material may be filled into the outer cylinder 13 to form the inner cylinder 12, and to form the herringbone grooves 18 and 19 simultaneously.
Since small gaps also exist in the surface of the area where the herringbone grooves 18 and 19 are formed, the lubricant might permeate into the inner cylinder 12 through those gaps in the surface, possibly causing shortage of the lubricant in the herringbone groove 19. In this case, the small gaps in the surface of the inner cylinder 12, excluding near the interface with the outer cylinder 13, are filled with a resin having a high lubricity for caulking.
The novel lubricant sealing structure, of which the structure and principle of operation have been described in the present embodiment, is characterized in that the axial space necessary near the top end of the sleeve can be made smaller.
In
Grooves 25′ formed on the surface of the inner cylinder 61 is different from the groove 25 in its shape. The groove 25 is linear and the groove 25′ is spiral shape. The direction of the spiral shape groove 25′ is to press the lubricating fluid from the channel outlet toward the intake during rotation. Numeral 73 represents the direction of rotation.
During rotation, the lubricant will be always pumped toward the first annular member 63 as explained using
The gap between the annular member 63 and the annular concavity 71 during rotation is between several micron meters and around 20 micron meters. The step 82 is set to be an appropriate value more than 20 micron meters. Comparing to the first embodiment, it is much improved to secure the lubricant in the thrust bearing region.
The annular opening 66 is constituted by the gap between the cover 64 and the peripheral of the inner cylinder 62 top in axial direction. The opening gap is allocated bigger than the gap between the annular member 63 and the inner cylinder 62 top as to receive a lubricant spout when shocked.
FIGS. 9(a) and 9(b) show the enlarged view of an accumulating portion of the lubricant at outer periphery of the sleeve and the gap diminishing region in the channel, and the lubricant pressure diagram. Numeral 91 indicates the lubricant at the outer periphery of the sleeve, numeral 67 indicates the outlet of the channel 1c′, and numeral 93 indicates the lubricant in the channel 1c′. Along the dotted line 94, the point 95 inside of the interface 34, the point 96 around the outlet 67, the point 97 close to the bottom of the channel 1c′, the point 98 inside of the interface 28 of the lubricant 93 are shown in
The fluid pressure at the point 95 inside of the interface 34 is lower than P0, and the fluid pressure at the point 96 is slightly higher than that by the centrifugal force. The fluid pressure at the point 98 inside of the interface 28 is lower than P0. The fluid pressure at the point 97 is increased by the centrifugal force acting on the lubricating fluid in the channel 1c′ from the point 98. Pressure difference between the points 97 and 96 is the effect of that the lubricating fluid is pushed from the channel outlet 67 during rotation.
The fluid pressure should be continuous as shown in
In the embodiment shown in
While the first and the second embodiments have dealt with an example of two radial bearings, a third embodiment shown in
A fixed shaft 101 is a T-shaped cylindrical shaft which is composed of a cylindrical shaft and a flange 103. The sleeve, which rotatably fits to a T-shaped cylindrical shaft 101, is composed of an inner cylinder 102 and a hub 107. The upper and lower end surfaces of the inner cylinder 102 are opposing the first annular member 104 which is fixed to the shaft 101, and the flange 103 with small gap respectively. The constitution around the inner cylinder 102 top is the same as that of the second embodiment as shown in
The second annular member specified in claim 1 corresponds to the flange 103 and a part of base plate 10g (hereinafter, referred to as an annular member 105). Numerals 106, 108 indicate a cover and a channel in the inner cylinder 102 respectively. The channel 108 is consisted as a gap between the inner cylinder 102 and the hub 107, detail structure is explained later referring
A lubricant is continuously filled into the gap between the shaft 101 and the inner cylinder 102, and the gap between the inner cylinder 102 and the first annular member 104, the flange 103, and the gap between the periphery of the inner cylinder 102 and the annular member 105. The interfaces of the lubricant with the air lie at outer region of the first annular member 104, in the channel 108 and on the periphery of the hub respectively.
The bearing grooves are composed of asymmetric herringbone grooves 109 formed on the inner surface of the inner cylinder 102 to have the upward pumping capability, asymmetric herringbone grooves 10a formed on the flange 103 to have the inward pumping capability, and pump-in spiral grooves 10b formed on the first annular member 104. The dimensional parameters of the grooves are set to make net lubricant flow continuously toward the periphery of the first annular member 104. During rotation, the asymmetric herringbone groove 10a increases the lubricant pressure between the flange 103 and the inner cylinder 102 to generate upward axial load capacity, and pump the lubricant toward the inner cylinder 102 top simultaneously.
The spiral groove 10b pumps the lubricant inwardly and the herringbone grooves 109, 10a pump the lubricant toward upper. The lubricant pressure between the inner cylinder 102 top and the first annular member 104 is increased to generate downward axial load capacity. The inner cylinder 102 is sustained at the position that both the downward and the upward axial load capacities balance. The asymmetric herringbone groove 109 generates radial load capacity to center the inner cylinder 102 to the shaft 101, but cannot generate enough moment for restoring the orientation of the rotating part when it tilts. This embodiment makes the asymmetric herringbone groove 10a generate the moment for restoring the orientation of the rotating part.
More specifically, when the rotating part tilts, the bottom end of the inner cylinder 102 also tilts to change the gap with the flange 103. In the vicinities of the areas where the gap varies in size, the asymmetric herringbone groove 10a increases the local pressure at its radial center by a degree inversely proportional to the gap. A moment for restoring the orientation of the rotating part occurs thus, and the orientation of the rotating part is restored.
The inner cylinder 102 shown in
The lubricant pressure adjuster employed in this embodiment is the diminishing gap in parallel with the axis 101. Radial thickness of the interface 115 region is so small that fluid pressure increase by the centrifugal force should be small. And also, the minimum gap width of the gap diminishing region can be around zero. Therefore surface tension force of the lubricant in the gap diminishing region is enough to retain the lubricant against the centrifugal force in the case of low profile HDD and low speed rotaion.
The first annular member 104 is fixed to the shaft 101 and perpedicularity between them should have some range in mass production. However, the present embodiment employs the spiral groove 10b on the first annular member 104. And the first annular member 104 can be smaller diameter to ease the perpendicularity specification. Adopting a herringbone groove instead of the spiral groove 10b, its contribution to the moment for restoring the orientation of the rotating part can be larger, but the diameter of the first annular member 104 should be larger.
Present embodiment causes net lubricant flow by pressure generating grooves 10a, 109, and 10b, then the lubricant is thrown out into the intake portion of the channel 108 by centrifugal force near the outer region of the first annular member 104. While the centrifugal force is small just after starting or just before stopping of the rotation, the asymmetric herringbone grooves 10a may have a lubricant pumping capability that is hard to be overlooked and may cause some undesirable disturbance in the flow of the lubricant.
The present embodiment has shallow pump-out spiral grooves 10c at a region inner than the region where the asymmetric herringbone grooves 10a lies. Depth of the spiral grooves 10c is set smaller than that of the asymmetric herringbone grooves 10a. The shallow pump-out spiral grooves 10c have strong outward lubricant pumping capability when the gap between the inner cylinder 102 and the flange 103 is small and then cancels the inward pumping capability of the asymmetric herringbone grooves 10a. The pumping capability of pressure generating grooves have optimum condition that depends on groove depth and gap ratio, the lubricant pumping capability becomes smaller when the ratio changes from the optimum condition.
The depth of the spiral grooves 10c is set as about 1 micron meter, the spiral grooves 10c reduce the lubricant pumping capability of the asymmetric herringbone grooves 10a just after starting or just before stopping of the rotation, and also contribute to lubicant pressure build up at the gap between the inner cylinder 102 and the flange 103. When the gap reaches several micron meters at predetermined rotational speed, the effect of the spiral groove 10c becomes significantly smaller.
The fixed shaft type fluid dynamic bearing motor with two thrust bearings at upper and lower sleeve ends, and the lubricant reservoir at outer periphery of the sleeve, has not succeeded the lubricant sealing. Present invention proved to realize reliable lubricant seal structure as shown by the first, the second, and the third embodiments. Present invention enables the fixed shaft type fluid dynamic bearing motor for low profile HDDs. And also present invention secure the radial bearing space maximum, then it can present minimum NRRO motor under the same motor thickness condition.
While the first, the second, and the third embodiments have dealt with an example of a cylindrical bearing, a fourth embodiment shown in
A fixed shaft (hereinafter, referred to as a conical shaft 121 or a shaft 121) includes a truncated cone shape side wall diminishing its diameter toward an end of the shaft. A sleeve inner member 122 has an inner wall forming a conical concavity accommodating the shaft 121 and surrounding the side wall, the inner wall opposing the wall of the shaft 121 with a clearance. A flange 123 is fixed to the base plate, the sleeve is formed from the inner member 122 and a part of the hub 107 and has the channel 108 as their gap. The inner member 122 has an asymmetric herringbone groove 124, and the groove 124 pumps the lubricant toward the inner member 122 top during rotation. The lubricant is thrown out into the channel 108 at the outer region of the first annular member 104 by the centrifugal force.
The rotating part is supported at the position that the axial load capacity generated by the asymmetric herringbone groove 124 balances with the one generated by the asymmetric herringbone groove 124 and the spiral groove 10b during rotation. And also the rotating part should be centered to the shaft 121 by radial component of the load capacity generated by the asymmetric herringbone groove 124.
This embodiment has only a single series of asymmetric herringbone groove on the conical surface, and support the rotating part, and to achieve low non-repetitive runout during rotation. In this case, a fluid dynamic bearing motor of lower profile can be constructed. The structure of the bearing part and the principle of operation in case of a single herringbone groove formed in the conical surface are disclosed in detail in a U.S. Pat. No. 6,686,674 that is owned by the same applicant of the present application, and disclosure of the patent is incorporated herein by reference.
In this embodiment, the conical shaft 121 will be formed by molding and can reduce mass production cost, and is further suitable for low profile HDDs comparing the third embodiment.
FIGS. 13(a) and 13(b) show an example of configuration of the low-profile HDD, the fifth embodiment which is formed by incorporating the third embodiment of the present invention, or the fluid dynamic bearing motor of the fixed shaft structure of
The low-profile HDD shown in
In FIGS. 13(a) and 13(b), the fluid dynamic bearing motor 136 of fixed shaft structure is shown with the internal bearing alone.
Due to the limitation on the thickness of the HDD, bolts for fixing the shaft 101 to the cover 132 are omitted. The shaft 101 is used as a supporting column which makes contact with the cover 132 from inside, and avoids inward deformation of the cover 132. The numeral 137 designates the distance from the inside of the cover 132 to the annular member 104, the numeral 138 the axial thickness of the annular member 104, the numeral 139 the length of the sleeve 102, the numeral 13a the thickness of the flange 103, respectively.
Suppose here that the dimensions designated by the numerals 137 is set at 0.1 millimeters, the dimensions designated by the numerals 138 is set at 0.7 millimeters to secure the perpendicularity, and the dimension designated by the numeral 13a is set at 0.5 millimeters. The total thickness of the HDD of 2.5 millimeters then allows 1.0 millimeter for the effective length 139 of the radial bearing part considering 0.2 millimeters as the thickness of the cover 132.
Since it is enough to assign 1.0 millimeters or so to the herringbone grooves 109, the low-profile HDD having a thickness of 2.5 millimeters can be formed. The foregoing has shown that the fixed shaft type fluid dynamic bearing motor of the present invention is suited to achieving a low-profile HDD.
In the present invention, a new lubricant sealing method alternative to conventional tapered seals has been proposed, and the characteristics thereof have been described along with the principle of operation. The embodiments have dealt with application examples such as a cone bearing and a cylindrical bearing which have a straight bearing surface. In addition thereto, structures having a curved bearing surface are also applicable. Up to this point, the principle of operation and structure of the present invention have been described in conjunction with the embodiments.
The foregoing embodiments are no more than a few examples given for the sake of describing the principle of operation of the present invention, and it is understood that modifications may be made to the materials, structures, and the like without departing from the spirit of the present invention, and the foregoing description by no means limits the scope of the present invention.
The present application claims Convention priority based on Japanese patent applications 2004-240563, 2005-1089, 2005-20873, 2005-63232 of which disclosures are incorporated herein by reference.
Number | Date | Country | Kind |
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JP2004-240563 | Aug 2004 | JP | national |
JP2005-001089 | Jan 2005 | JP | national |
JP2005-020873 | Jan 2005 | JP | national |
JP2005-063232 | Mar 2005 | JP | national |
JP2005-173103 | Jun 2005 | JP | national |
This is a continuation-in-part application of Ser. No. 11/109,691 filed on Apr. 20, 2005. The entire content of the application is hereby incorporated by reference.
Number | Date | Country | |
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Parent | 11109691 | Apr 2005 | US |
Child | 11203152 | Aug 2005 | US |