The invention relates to a fluid dynamic bearing system having the characteristics outlined in the preamble of claim 1. These kinds of fluid dynamic bearing systems are used, for example, to rotatably support fans or spindle motors, which in turn are used for driving hard disk drives or suchlike.
Fluid dynamic bearings as employed in spindle motors generally comprise at least two bearing parts that are rotatable with respect to each other and form a bearing gap filled with a bearing fluid, e.g. air or bearing oil, between bearing surfaces associated with each other. Surface patterns that are associated with the bearing surfaces and that act on the bearing fluid are provided using a well-know method. In fluid dynamic bearings, the surface patterns taking the form of depressions or raised areas are usually formed on one or both bearing surfaces. These patterns formed on the appropriate bearing surfaces of the bearing partners act as bearing and/or pumping patterns that generate hydrodynamic pressure within the bearing gap when the bearing parts rotate with respect to each other. In the case of radial bearings, sinoid, parabolic or herringbone surface patterns, for example, are used that are distributed perpendicular to the rotational axis of the bearing parts over the circumference of at least one bearing part. In the case of axial bearings, spiral-shaped or herringbone surface patterns, for example, are used which are mainly distributed perpendicular about a rotational axis. According to a well-known design of a fluid dynamic bearing for a spindle motor for driving hard disk drives, a shaft is rotatably supported in a bore in a bearing bush. The diameter of the bore is slightly larger than the diameter of the shaft so that a bearing gap filled with a bearing fluid remains between the surfaces of the bearing bush and the shaft. The surfaces facing each other of the shaft and/or the bearing bush have pressure-generating bearing patterns forming part of at least one fluid dynamic radial bearing. A free end of the shaft is connected to a hub whose lower surface, together with an end face of the bearing bush forms a fluid dynamic axial bearing. For this purpose, one of the facing surfaces of the hub or the bearing bush is provided with pressure-generating bearing patterns.
In constructing fluid dynamic bearing systems for application in spindle motors it is necessary to ensure that preferably no bearing fluid can leak out of the bearing gap into other regions of the spindle motor. On the one hand, any leakage of bearing fluid from the bearing gap will reduce the useful life of the bearing system since this brings with it the risk, for example, of the bearing running dry, and on the other hand leaking bearing fluid will soil other components of the spindle motor. Leakage of bearing fluid from the bearing gap is consequently prevented by using appropriate sealing arrangements. Capillary seals find frequent application here, the capillary seals adjoining the open end of the bearing gap and preventing bearing fluid from leaking into the motor. The bearing fluid is held in the capillary seal by means of capillary forces, a vapor barrier being also formed in the sealing gap through evaporating bearing fluid at the interface between the bearing fluid and the air found in the capillary seal.
The bearing fluid found in the sealing gap also often acts as a lubricant reservoir from which evaporated bearing oil is replaced. The part of the sealing gap that is not filled with bearing oil serves as an equalizing volume in which the bearing fluid can expand when its temperature-dependent volume increases as the temperature rises, thus causing the fluid level to change. The bearing gap and the sealing gap are filled with an exact amount of bearing fluid. It is then necessary to check the filling height of the bearing fluid in the sealing gap. However, it is difficult to find a fast and easy way of ascertaining the filling level of the bearing fluid in the sealing gap since it is often not possible to see into the sealing gap at all, or only part of the way into it. In U.S. Pat. No. 7,118,278 B2 the bearing fluid cannot be detected when the oil level is low. Moreover, in this case a separate component is required that is fixed to the hub and forms the outer circumference of the capillary seal.
It is thus the object of the invention to provide a fluid dynamic bearing system in which the filling level of the bearing fluid can be quickly arid easily ascertained. In addition, the bearing system should have a long service life as well as good shock resistance and retaining ability for the bearing fluid in the bearing gap.
This object has been achieved according to the invention by a bearing system having the characteristics outlined in patent claim 1.
Preferred embodiments and other beneficial characteristics of the invention are cited in the subordinate claims.
The fluid dynamic bearing system comprises at least one stationary and at least one moving bearing part that are rotatable about a common rotational axis with respect to one another and form a bearing gap filled with a bearing fluid between associated bearing surfaces. A sealing gap adjoins one end of the bearing gap, the sealing gap being disposed between a sleeve surface of the stationary bearing part and an opposing sleeve surface of the moving bearing part and comprising a radial section and an axial section and being at least partially filled with bearing fluid. In the region of the axial section of the sealing gap, the sleeve surface of the stationary bearing part forms an acute angle α with the rotational axis and the sleeve surface of the moving bearing part forms an acute angle β with the rotational axis.
According to the invention, it is provided that α≧β>0° and that the difference B2 between the smallest radius r2 of the sleeve surface of the moving bearing part adjacent to the sealing gap and the largest radius r1 of the sleeve surface of the stationary bearing part adjacent to the sealing gap is less than or equal to the smallest width B1 of the axial section of the sealing gap, which corresponds to the smallest distance between the outside diameter of the bearing bush and the inner wall of the hub.
To ensure that the filling level of the fluid in the sealing gap can be seen in a direction of sight parallel to the rotational axis over the entire length of the axial section of the sealing gap up to the level of the axial bearing, the amount B1 has to be less than or equal to twice the amount B2.
To minimize the leakage and also the evaporation of bearing fluid in the region of the capillary seal, the sealing gap is very narrow although it is one or two magnitudes larger than the dimensions of the bearing gap. Another aim is to make the sealing gap very long, making it possible on the one hand to introduce an appropriate supply of bearing fluid into the sealing gap and on the other hand to increase the length of the vapor barrier.
Thus according to the invention, a sealing gap is provided that extends over a part of the outside circumference of the stationary bearing part and which preferably has a very small width. The small width and the relative length of the sealing gap result in a lower evaporation rate of the bearing fluid found in the sealing gap, which goes to ensure a longer useful life for the fluid dynamic bearing system. Moreover, the small width of the bearing gap goes to improve the shock behavior of the bearing, since even under comparatively large axial shocks acting on the bearing, no bearing fluid can leak from the sealing gap.
The two angles α and β can be chosen from a preferred range of between 0° and 10°, angle α preferably being larger than angle β. This results in the sealing gap widening conically in the direction of its open end and, alongside the sealing effect of the sealing gap due to capillary effects, there is a further effect intensifying the sealing effect which is based on centrifugal forces exerted on the bearing fluid when the bearing parts are in rotation. The bearing fluid is accelerated radially outwards by the centrifugal force. The more strongly slanted sleeve surface of the bearing bush means that the bearing fluid is forced in the opposite direction towards the opening of the sealing gap and pressed into the sealing gap due to the active centrifugal forces. This provides an added guarantee against leakage of bearing fluid from the sealing gap. Furthermore, the capillary seal that widens axially downwards almost continuously facilitates the outward release of emissive air from within the bearing fluid into the atmosphere. This effectively stops air from gathering in the region of the upper axial bearing in particular. This is important to the extent that air gathering in the region of the bearing patterns can lead to bearing failure.
The embodiment of the sealing gap according to the invention makes it possible to optically determine the filling level of the bearing fluid in the sealing gap with precision even at a comparatively low fluid level. For example, when the bearing is being filled with bearing fluid and the filling level is too low in relation to the specifications, the amount of bearing fluid that is still missing can be accurately determined and an extra amount of bearing fluid can be filled into the bearing in a second filling operation. This makes it possible to keep to the overall quantity of fluid specified without there being too much or too little fluid in the bearing. This makes it unnecessary to either carry out any further checks on the filling level or to top up with bearing fluid or even to draw off or remove bearing fluid.
Moreover, even after the bearing has been operating for a long period of time, for example, when a return is being inspected, it is still possible without any problem at all to optically determine from the outside whether there is still enough bearing fluid in the bearing. Furthermore, there is also the possibility during tests for useful life of repeatedly taking interim measurements of the fluid level. This makes it possible to accurately ascertain the evaporation rates of bearing fluid for specific motor designs at varying rotational speeds of the spindle motor and at different temperatures as well.
For this purpose, the axial position of the apex, i.e. the highest axial point of the fluid meniscus, is determined, for instance, using a chromatic sensor or a microscope, in a line of sight largely parallel to the rotational axis. Since the fluid meniscus acts like a concave mirror, depending on the optical aperture of the measuring instrument, the only light detected is that which strikes the fluid surface and is reflected at a short lateral distance to the apex.
In a preferred embodiment of the invention, the stationary bearing part comprises a bearing bush having a central bore and the moving bearing part comprises a shaft rotatably supported in the bore and a hub that is connected to the free end of the shaft and partly encloses the bearing bush while at the same time forming the sealing gap.
Using a well-known method, pressure-generating surface patterns are formed on the walls of the central bore and/or on the surface of the shaft, forming a part of at least one fluid dynamic radial bearing. Pressure-generating surface patterns are likewise formed on the end face of the bearing bush and/or a surface of the cup-shaped component located opposite this end face as part of a fluid dynamic axial bearing.
The sealing gap starts radially outside the axial bearing and then continues in an axial direction along the outside surface of the bearing bush. The axial length of the sealing gap, for example, is one third the length of the bearing bush.
The invention relates in particular to a fluid dynamic bearing system for a spindle motor as can be used for driving hard disk drives.
The invention will now be explained in more detail on the basis of a preferred embodiment with reference to the drawings described below. Further characteristics, advantages and possible applications of the invention can be derived from this.
A stopper ring 13 formed integrally with the shaft or as a separate part is disposed at the lower end of the shaft 12, the stopper ring 13 having an increased outside diameter compared to the diameter of the shaft. The stopper ring 13 prevents the shaft 12 from falling out of the bearing bush 10. The bearing is sealed at this end of the bearing bush 10 by a cover plate 28.
A free end of the shaft 12 is connected to a cup-shaped hub 22 that has an annular rim 23 that partly encloses the bearing bush. A lower, level face of the hub 22, together with an end face of the bearing bush 10, forms a fluid dynamic axial bearing 24. Here, the end face of the bearing bush 10 or the opposing face of the hub 22 is provided with bearing patterns which, on rotation of the shaft 12, exerts a pumping action on the bearing fluid found in the bearing gap 14 between the hub 22 and the end face of the bearing bush 10, giving the axial bearing 24 its load-carrying capacity. A recirculation channel 26 may be provided in the bearing bush 10, the recirculation channel 26 connecting a section of the bearing gap 14 located at the outer edge of the axial bearing 24 to a section of the bearing gap 14 located below the lower radial bearing 18 and aiding the circulation of the bearing fluid in the bearing. The pumping patterns of the axial bearing 24 preferably extend in a radial direction to at least the point in
The bearing bush 10 is disposed in a baseplate 30 of the spindle motor. A stator arrangement 32 enclosing the bearing bush 10 is disposed on the baseplate 30, the stator arrangement 32 consisting of a ferromagnetic stack of laminations as well as stator windings. This stator arrangement 32 is enclosed by an annular rotor magnet 34 that is disposed in a back yoke ring 36 having a larger diameter and fixed at the inside circumference of an outer edge of the hub 22. An outer rotor motor is illustrated. It is clear that as an alternative an inner rotor motor could find application.
The bearing gap 14 comprises a section running in an axial direction that extends along the shaft 10 and the radial bearings 18, 20 and a section running in a radial direction that extends along the end face of the bearing bush 10 and the axial bearing 24. At the radially outer end of the radial section, the bearing gap 14 merges into a gap having a larger gap spacing that forms the radial section of a sealing gap 38. Starting at the bearing gap 14, the sealing gap 38 extends radially outwards and merges into an axial section that extends along the outside circumference of the bearing bush 10 between the bearing bush 10 and a rim of the hub 22. With a bearing bush 10 diameter of several millimetres, the width of the sealing gap 38 is typically 100-300 micrometers.
To be able to put the rim 23 of the hub 22 over the bearing bush 10 during assembly of the bearing system, the largest radius r1 of the bearing bush 10 has to be smaller in the region of the sealing gap 38 than the smallest radius r2 of the rim 23 of the hub 22 in the region of the sealing gap 38. The difference between the radii r2 and r1 is indicated by the width B2. There is normally no bearing fluid in the part of the sealing gap 38 that is adjacent to the lower section of the rim 23 of the hub 22. Consequently, this region of the sleeve surface 42 may also be slanted or—as shown in FIG. 2—run parallel to the rotational axis 16.
The axial section of the sealing gap 38 is filled with bearing fluid starting from its smallest width B1 over a length L2. Due to the capillary effect, the contact surface between the bearing fluid and air forms a meniscus whose apex A (lowest point) defines the filling level of the bearing or respectively the filling level of the bearing fluid in the axial section of the sealing gap 38. To be able to optically determine the filling level of the bearing fluid in the axial section of the sealing gap 38 quickly and reliably, it is necessary for the apex A of the meniscus to be visible over at least an axial length L, of the sealing gap 38 up to the level of the axial bearing 24, when one looks into the sealing gap 38 parallel to the rotational axis 16 from the open end of the sealing gap 38. Calculations have shown that for small angles α, β, the apex A of the fluid meniscus is positioned in good approximation to the bisector within the sealing gap 38.
With reference to
The condition for apex A of the meniscus to always be visible within the sealing gap 38 is:
B1≦2 B2
Since B2 is less than B1, this results in the concluding condition:
B2≦B1≦2 B2
Another characteristic of the bearing for the purpose of reducing the bearing friction and thus the required energy consumption of the electric drive motor lies in the fact that already from a position P before the outside edge of the bearing bush 10, the bearing gap 14 continually opens up and widens into the sealing gap 38. This section of the sealing gap 38 is horizontal, i.e. disposed radially, and it then merges into a largely vertical, i.e. axial section, of the sealing gap 38. The axial section of the sealing gap 38 is defined by the bearing bush 10 and the rim 23 of the hub 22. Due to the preferred angle condition α>β, the cross-section of the axial section of the sealing gap 38 continues to widen in a radial direction. The same applies to the radial section of the sealing gap from a position P. The design of the sealing gap 38 as described above leads to a reduction in bearing friction and also makes possible the supply of a large enough volume of bearing fluid to ensure the useful life of the bearing. The largely conical opening of the sealing gap 38 ensures that the bearing is well sealed due to the capillary effect of the fluid in the sealing gap, so that even when subject to shocks, no bearing fluid can escape from the bearing.
In the upper axial region of the radially outer sleeve surface 40 of the bearing bush 10, there is a short section that runs parallel to the rotational axis of the bearing. This section may also be omitted and is only used for measuring the outside diameter of the bearing bush.
Compared to
The largest radius r1 of the bearing bush 110 that lies in the region of the sealing gap 138 is again smaller than the smallest radius r2 of the rim 123 of the hub 122 in the region of the sealing gap 138. The difference between the radii r2 and r1 is indicated by the width B2.
Starting from its smallest width B1, the axial section of the sealing gap 138 is filled with bearing fluid over a length L2. Due to the capillary effect, the contact surface between the bearing fluid and the air forms a meniscus whose apex A (lowest point) defines the filling level of the bearing or respectively the filling level of the bearing fluid in the axial section of the sealing gap 138.
To be able to optically determine the filling level of the bearing fluid in the axial section of the sealing gap 138 quickly and reliably, it is important for the apex A of the meniscus to be visible over the entire axial length L1 of the sealing gap 138 up to the level of the axial bearing 124, if one looks into the sealing gap 138 parallel to the rotational axis 116 from the open end of the sealing gap 138. It is of course clear that optical measuring instruments such as a microscope, a CCD camera, a white light interferometer or a chromatic sensor may be used to determine the filling height. According to the invention, the condition for the apex A of the meniscus within the sealing gap 138 to always remain visible is:
B1≦2 B2
This condition is not met in
10 Bearing bush
12 Shaft
13 Stopper ring
14 Bearing gap
16 Rotational axis
18 Radial bearing
20 Radial bearing
22 Hub
23 Rim of the hub
24 Axial bearing
26 Recirculation channel
28 Cover plate
30 Baseplate
32 Stator arrangement
34 Rotor magnet
36 Back yoke ring
38 Sealing gap
40 Sleeve surface (stationary bearing part)
42 Sleeve surface (moving bearing part)
110 Bearing bush
114 Bearing gap
116 Rotational axis
122 Hub
123 Rim of the hub
124 Axial bearing
138 Sealing gap
140 Sleeve surface (stationary bearing part)
142 Sleeve surface (moving bearing part)
A Apex
P Position
Number | Date | Country | Kind |
---|---|---|---|
10 2006 051 716.4 | Oct 2006 | DE | national |
10 2007 032 673.6 | Jul 2007 | DE | national |