Patent Application
20150293538
This application claims the benefit of Japanese Patent Application No. 2014-080825, filed on Apr. 10, 2014. The content of the aforementioned application is incorporated herein by reference in its entirety.
1. Technical Field
The present invention relates to a fluid ejection device.
2. Related Art
A fluid ejection device for medical purposes that can incise and excise living tissue by ejecting a fluid has been developed.
JP-A-2013-213422 is an example of the related art.
The fluid ejection device may be configured to have a plurality of devices. However, there is a problem in that in the case where the fluid ejection device is configured to have the plurality of devices, when any one of the devices is in a state of failure, an unintended ejection of the fluid may occur. Accordingly, it is necessary to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device.
An advantage of some aspects of the invention is to provide a high safety fluid ejection device.
A fluid ejection device according to an aspect of the invention includes: a first processing unit that controls a fluid ejection unit configured to eject a fluid; and a second processing unit that controls a fluid supply unit configured to supply the fluid to the fluid ejection unit. The first processing unit confirms whether the second processing unit is in normal operation, the second processing unit confirms whether the first processing unit is in normal operation, and when at least one of the first processing unit and the second processing unit confirms that the other is not in normal operation, the ejection of the fluid is prohibited.
Other features of the invention will be made apparent by the description of this specification and the accompanying drawings.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
At least the following facts are apparent from this specification and the accompanying drawings.
A fluid ejection device includes: a first processing unit that controls a fluid ejection unit configured to eject a fluid; and a second processing unit that controls a fluid supply unit configured to supply the fluid to the fluid ejection unit. The first processing unit confirms whether the second processing unit is in normal operation, the second processing unit confirms whether the first processing unit is in normal operation, and when at least one of the first processing unit and the second processing unit confirms that the other is not in normal operation, the ejection of the fluid is prohibited.
In this manner, the first processing unit and the second processing unit monitor each other whether each of the first processing unit and the second processing unit is in normal operation, and when one of the two processing units is not in normal operation, the ejection of the fluid is prohibited, and thereby it is possible to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device.
In the fluid ejection device, it is preferable that, when the first processing unit sends a wakeup confirmation signal to the second processing unit, and does not receive a wakeup response signal from the second processing unit during a first predetermined amount of time, the first processing unit confirms that the second processing unit is not in normal operation, and when the second processing unit sends a wakeup response signal to the first processing unit, and does not receive a wakeup confirmation signal from the first processing unit during a second predetermined amount of time, the second processing unit confirms that the first processing unit is not in normal operation.
In this manner, the first processing unit can confirm whether the second processing unit is in normal operation, and the second processing unit can confirm whether the first processing unit is in normal operation.
In the fluid ejection device, it is preferable that the first predetermined amount of time is set differently before and after the first processing unit receives an initial wakeup response signal, and the second predetermined amount of time is set differently before and after the second processing unit receives an initial wakeup confirmation signal.
In a case where the time taken for the wakeup confirmation signal to be sent from one processing unit to the other processing unit is increased, or the time taken for the wakeup response signal to be sent from the other processing unit back to the one processing unit when the other processing unit is not awakened, for example, power is just supplied to the other processing unit, it is possible to confirm whether the processing units are in normal operation by setting the first predetermined amount of time and the second predetermined amount of time to be long, and then setting the first predetermined amount of time and the second predetermined amount of time to be short after both of the processing units are awakened.
It is preferable that the fluid ejection device further includes a third processing unit that controls the fluid ejection unit along with the first processing unit, and the first processing unit confirms whether the third processing unit is in normal operation, and the third processing unit confirms whether the first processing unit is in normal operation, and when at least one of the first processing unit and the third processing unit confirms that the other is not in normal operation, the ejection of the fluid is prohibited.
In this manner, since the ejection of the fluid is prohibited when at least one of the first processing unit and the third processing unit configured to control the fluid ejection unit is not in normal operation, it is possible to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device.
It is preferable that the fluid ejection device further includes a reporting device connected to the first processing unit and the third processing unit, and when the first processing unit confirms that the third processing unit is not in normal operation, the first processing unit reports that the third processing unit is not in normal operation, using the reporting device, and when the third processing unit confirms that the first processing unit is not in normal operation, the third processing unit reports that the first processing unit is not in normal operation, using the reporting device.
In this manner, it is possible to report the existence of the processing unit not in normal operation, using the reporting device.
In the fluid ejection device, it is preferable that, when at least one of the first processing unit and the third processing unit confirms that the other is not in normal operation, the fluid supply unit stops the supply of the fluid, and thereby the ejection of the fluid is prohibited.
In this manner, it is possible to properly prohibit the fluid ejection device from ejecting the fluid.
In the fluid ejection device, it is preferable that the fluid ejection unit receives an ejection command signal from the third processing unit, and then ejects the fluid, and when at least one of the first processing unit and the second processing unit confirms that the other is not in normal operation, the ejection command signal is prohibited from being sent to the fluid ejection unit, and thereby the ejection of the fluid is prohibited.
In this manner, it is possible to properly prohibit the fluid ejection device from ejecting the fluid.
It is preferable that the fluid ejection device further includes a fourth processing unit that controls the fluid supply unit along with the second processing unit, and the second processing unit confirms whether the fourth processing unit is in normal operation, and the fourth processing unit confirms whether the second processing unit is in normal operation, and when at least one of the second processing unit and the fourth processing unit confirms that the other is not in normal operation, the ejection of the fluid is prohibited.
In this manner, when at least one of the second processing unit and the fourth processing unit configured to control the fluid supply unit is not in normal operation, the ejection of the fluid is prohibited, and thereby it is possible to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device.
Hereinafter, an embodiment of the invention will be described with reference to the accompanying drawings. A fluid ejection device according to the embodiment can be used in various procedures such as the cleaning or cutting of a fine object or structure, living tissue, or the like; however, an example of the embodiment given in the following description is the fluid ejection device suitable for use as an operation scalpel to incise or excise living tissue. Accordingly, a fluid used in the fluid ejecting device according to the embodiment is water, physiologic saline, a predetermined fluid medicine, or the like. The drawings referenced in the following description are schematic views in which a portion not being defined as a member is vertically and horizontally scaled differently from an actual scale for illustrative purposes.
The pulsation generator 100 includes a fluid chamber 501 that accommodates the fluid supplied from the pump 700; a diaphragm 400 that changes the volume of the fluid chamber 501; and a piezoelectric element 401 that vibrates the diaphragm 400, all of which will be described later in detail.
The pulsation generator 100 includes a thin pipe-like fluid ejection tube 200 that acts as a channel of the fluid discharged from the fluid chamber 501, and a nozzle 211 that is mounted on a tip end portion of the fluid ejection tube 200 and has a reduced channel diameter.
The pulsation generator 100 converts a form of the fluid into a pulsed flow and ejects a pulsed flow of the fluid at a high speed via the fluid ejection tube 200 and the nozzle 211 by driving the piezoelectric element 401 in response to drive signals output from the drive control unit 600, and changing the volume of the fluid chamber 501.
The drive control unit 600 and the pulsation generator 100 are connected to each other via a control cable 630, and drive signals for driving the piezoelectric element 401 are output from the drive control unit 600 and are transmitted to the pulsation generator 100 via the control cable 630.
The drive control unit 600 and the pump 700 are connected to each other via a communication cable 640, and the drive control unit 600 and the pump 700 transmit and receive various commands or data therebetween according to a predetermined communication protocol such as a controller area network (CAN).
The drive control unit 600 receives signals from various switches operated by a practitioner who performs an operation using the pulsation generator 100, and controls the pump 700 or the pulsation generator 100 via the control cable 630 or the communication cable 640.
The switches that input signals to the drive control unit 600 are a pulsation generator start-up switch, an ejection intensity switching switch, a flushing switch, and the like (not illustrated).
The pulsation generator start-up switch (not illustrated) is a switch for switching a state of ejection of the fluid from the pulsation generator 100 between an ejection mode and a non-ejection mode. When a practitioner who performs an operation using the pulsation generator 100 operates the pulsation generator start-up switch (not illustrated), the drive control unit 600 controls the pulsation generator 100 to eject the fluid or stop the ejection of the fluid in cooperation with the pump 700. The pulsation generator start-up switch (not illustrated) can be a switch configured to be operated by the practitioner's feet, or a switch that is provided integrally with the pulsation generator 100 grasped by the practitioner, and configured to be operated by the practitioner's hands or fingers.
The ejection intensity switching switch (not illustrated) is a switch for changing the intensity of fluid ejection from the pulsation generator 100. When the ejection intensity switching switch (not illustrated) is operated, the drive control unit 600 controls the pulsation generator 100 and the pump 700 so as to increase and decrease the intensity of fluid ejection.
The flushing switch (not illustrated) will be described later.
In the embodiment, a pulsed flow implies a flow of a fluid, a flow direction of which is constant, and the flow rate or flow speed of which is changed periodically or non-periodically. The pulsed flow may be an intermittent flow in which the flowing and stopping of the fluid are repeated; however, since the flow rate or flow speed of the fluid is preferably changed periodically or non-periodically, the pulsed flow is not necessarily an intermittent flow.
Similarly, the ejection of a fluid in a pulsed form implies the ejection of the fluid by which the flow rate or moving speed of an ejected fluid is changed periodically or non-periodically. An example of the pulsed ejection is an intermittent ejection by which the ejection and non-ejection of a fluid are repeated; however, since the flow rate or moving speed of an ejected fluid is preferably changed periodically or non-periodically, the pulsed ejection is not necessarily an intermittent ejection.
When the driving of the pulsation generator 100 is stopped, that is, when the volume of the fluid chamber 501 is not changed, the fluid supplied from the pump 700 as a fluid supply unit at a predetermined pressure continuously flows out of the nozzle 211 via the fluid chamber 501.
The fluid ejection device 1 according to the embodiment may be configured to include a plurality of the pumps 700.
The three way stopcock 26 is a valve configured to be able to communicate the first connection tube 25a and the connection tube 25, or the second connection tube 25b and the connection tube 25, and either one of the first pump 700a and the second pump 700b is selectively used.
In this configuration, for example, when the first pump 700a cannot supply the fluid for unknown reasons such as a malfunction while being selected and used, it is possible to continuously use the fluid ejection device 1 and to minimize adverse effects associated with the non-supply of the fluid from the first pump 700a by switching the three way stopcock 26 so as to communicate the second connection tube 25b and the connection tube 25, and starting the supply of the fluid from the second pump 700b.
When the fluid ejection device 1 is configured to include a plurality of the pumps 700, but the pumps 700 are not required to be distinctively described, in the following description, the pumps 700 are collectively expressed by the pump 700.
In contrast, when the plurality of pumps 700 are required to be distinctively described, suffixes such as “a” and “b” are properly added to reference sign 700 of the pump, and each of the pumps 700 is distinctively expressed by the first pump 700a or the second pump 700b. In this case, each configuration element of the first pump 700a is expressed by adding the suffix “a” to a reference sign of each configuration element, and each configuration element of the second pump 700b is expressed by adding the suffix “b” to a reference sign of each configuration element.
Subsequently, an outline of the configuration and operation of the pump 700 according to the embodiment will be described.
The pump 700 according to the embodiment includes a pump control unit 710; a slider 720; a motor 730; a linear guide 740; and a pinch valve 750. The pump 700 is configured to have a fluid container mounting unit 770 for attachably and detachably mounting a fluid container 760 that accommodates the fluid. The fluid container mounting unit 770 is formed so as to hold the fluid container 760 at a specific position when the fluid container 760 is mounted thereon.
The following switches (which will be described later in detail) (not illustrated) input signals to the pump control unit 710: a slider release switch; a slider set switch; a fluid supply ready switch; a priming switch; and a pinch valve switch.
In the embodiment, for example, the fluid container 760 is formed of a medical syringe configured to include a syringe 761 and a plunger 762.
In the fluid container 760, a protrusive cylinder-shaped opening 764 is formed in a tip end portion of the syringe 761. When the fluid container 760 is mounted on the fluid container mounting unit 770, an end portion of the connection tube 25 is inserted into the opening 764, and a fluid channel is formed from the inside of the syringe 761 to the connection tube 25.
The pinch valve 750 is a valve that is provided on a path of the connection tube 25, and opens and closes a fluid channel between the fluid container 760 and the pulsation generator 100.
The pump control unit 710 controls the opening and closing of the pinch valve 750. When the pump control unit 710 opens the pinch valve 750, the fluid container 760 and the pulsation generator 100 communicate with each other via the channel therebetween. When the pump control unit 710 closes the pinch valve 750, the channel between the fluid container 760 and the pulsation generator 100 is shut off.
In a state where the fluid container 760 is mounted on the fluid container mounting unit 770, and the pinch valve 750 is opened, when the plunger 762 of the fluid container 760 moves in a direction (hereinafter, also referred to as a push-in direction) in which the plunger 762 is pushed into the syringe 761, the volume of a space (hereinafter, also referred to as a fluid accommodation portion 765) is reduced, the space being enveloped by an end surface of a gasket 763 made of resin such as elastic rubber and mounted at the tip of the plunger 762 in the push-in direction, and an inner wall of the syringe 761, and the fluid in the fluid accommodation portion 765 is discharged via the opening 764 of the tip end portion of the syringe 761. The connection tube 25 is filled with the fluid discharged via the opening 764, and the discharged fluid is supplied to the pulsation generator 100.
In contrast, in a state where the fluid container 760 is mounted on the fluid container mounting unit 770, and the pinch valve 750 is closed, when the plunger 762 of the fluid container 760 moves in the push-in direction, it is possible to reduce the volume of the fluid accommodation portion 765, the fluid accommodation portion 765 being enveloped by the gasket 763 mounted at the tip of the plunger 762 and the inner wall of the syringe 761, and it is possible to increase the pressure of the fluid in the fluid accommodation portion 765.
The pump control unit 710 moves the slider 720 along a direction (in the push-in direction and the opposite direction of the push-in direction) in which the plunger 762 moves in a state where the fluid container 760 is mounted on the fluid container mounting unit 770, and the plunger 762 moves in accordance with the movement of the slider 720.
Specifically, the slider 720 is attached to the linear guide 740 in such a manner that a pedestal 721 of the slider 720 engages with a rail (not illustrated) formed linearly on the linear guide 740 along the slide direction of the plunger 762. The linear guide 740 moves the pedestal 721 of the slider 720 along the rail using power transmitted from the motor 730 driven by the pump control unit 710, and thereby the slider 720 moves along the slide direction of the plunger 762.
As illustrated in
All of the first limit sensor 741, the residue sensor 742, the home sensor 743, and the second limit sensor 744 are sensors for detecting the position of the slider 720 that moves on the rail of the linear guide 740, and signals detected by these sensors are input to the pump control unit 710.
The home sensor 743 is a sensor used to determine an initial position (hereinafter, also referred to as a home position) of the slider 720 on the linear guide 740. The home position is a position in which the slider 720 is held when the fluid container 760 is mounted or replaced.
The residue sensor 742 is a sensor for detecting the position (hereinafter, also referred to as a residual position) of the slider 720 when the residue of the fluid in the fluid container 760 is less than or equal to a predetermined value while the slider 720 moves from the home position in the push-in direction of the plunger 762. When the slider 720 reaches the residual position in which the residue sensor 742 is provided, a predetermined alarm is output to an operator (a practitioner or an assistant). The fluid container 760 currently in use is replaced with a new fluid container 760 at an appropriate time determined by the operator. Alternatively, when an auxiliary second pump 700b having the same configuration as that of the pump 700 (the first pump 700a) is prepared, a switching operation is performed so as to supply the fluid from the auxiliary second pump 700b to the pulsation generator 100.
The first limit sensor 741 indicates a limit position (hereinafter, referred to as a first limit position) in a movable range in which the slider 720 can move from the home position in the push-in direction of the plunger 762. When the slider 720 reaches the first limit position in which the first limit sensor 741 is provided, the residue of the fluid in the fluid container 760 is much less than the residue indicating that the slider 720 is present at the residual position, and a predetermined alarm is output to the operator. In this case, the fluid container 760 currently in use is also replaced with a new fluid container 760, or a switching operation is also performed so as to supply the fluid from an auxiliary second pump 700b.
In contrast, the second limit sensor 744 indicates a limit position (hereinafter, also referred to as a second limit position) in a movable range in which the slider 720 can move from the home position in the opposite direction of the push-in direction of the plunger 762. When the slider 720 reaches the second limit position in which the second limit sensor 744 is provided, a predetermined alarm is output.
A touch sensor 723 and a pressure sensor 722 are mounted on the slider 720.
The touch sensor 723 is a sensor for detecting whether the slider 720 is in contact with the plunger 762 of the fluid container 760.
The pressure sensor 722 is a sensor that detects the pressure of the fluid in the fluid accommodation portion 765 formed by the inner wall of the syringe 761 and the gasket 763, and outputs signals in response to a detected pressure.
When the pinch valve 750 is closed, and the slider 720 moves in the push-in direction, and after the slider 720 comes into contact with the plunger 762, the pressure of the fluid in the fluid accommodation portion 765 increases to the extent that the slider 720 moves further in the push-in direction.
In contrast, when the pinch valve 750 is opened, and the slider 720 moves in the push-in direction, and even after the slider 720 comes into contact with the plunger 762, the fluid in the fluid accommodation portion 765 flows out of the nozzle 211 of the pulsation generator 100 via the connection tube 25, and thereby the pressure of the fluid in the fluid accommodation portion 765 increases to a certain level, but the pressure of the fluid does not increase even though the slider 720 moves further in the push-in direction.
The touch sensor 723 and the pressure sensor 722 input signals to the pump control unit 710.
A description to be given hereinafter is regarding a preparation operation configured to include a process of mounting a fluid container 760 filled with the fluid on the fluid container mounting unit 770; a process of supplying the fluid in the fluid container 760 to the pulsation generator 100; and a process of bringing the fluid ejection device 1 into a state in which the pulsation generator 100 can eject the fluid in the form of a pulsed flow.
First, the operator inputs an ON signal of the slider release switch to the pump control unit 710 by operating the slider release switch (not illustrated). Thus, the pump control unit 710 moves the slider 720 to the home position.
The operator mounts the fluid container 760 connected to the connection tube 25 in advance on the fluid container mounting unit 770. The syringe 761 of the fluid container 760 is already filled with the fluid.
When the operator sets the connection tube 25 to the pinch valve 750, and then inputs an ON signal of the pinch valve switch (not illustrated) to the pump control unit 710 by operating the pinch valve switch, the pump control unit 710 closes the pinch valve 750.
Subsequently, the operator inputs an ON signal of the slider set switch (not illustrated) to the pump control unit 710 by operating the slider set switch. Thus, the pump control unit 710 starts a control operation in such a manner that the slider 720 moves in the push-in direction and the pressure of the fluid accommodated in the fluid accommodation portion 765 of the fluid container 760 reaches a predetermined target pressure value.
Thereafter, when the operator inputs an ON signal of the fluid supply switch (not illustrated) to the pump control unit 710 by pushing the fluid supply ready switch, and the pressure of the fluid in the fluid accommodation portion 765 enters a specific range (hereinafter, also referred to as a rough window) for the target pressure value, the pump control unit 710 is brought into a fluid suppliable state in which the fluid is allowed to be supplied from the pump 700 to the pulsation generator 100.
When the pump control unit 710 is in a fluid suppliable state, and the operator inputs an ON signal of the priming switch to the pump control unit 710 by operating the priming switch, the pump control unit 710 starts a priming process. The priming process is a process by which a fluid channel from the fluid container 760 to the connection tube 25 and to a fluid ejection opening 212 of the pulsation generator 100 is filled up with the fluid.
When the priming process starts, the pump control unit 710 opens the pinch valve 750, and starts moving the slider 720 in the push-in direction at the same time or substantially the same time (for example, a time gap of approximately several milliseconds or approximately several tens of milliseconds) as when the pinch valve 750 is opened. The slider 720 moves at a predetermined speed in such a manner that a constant amount of the fluid per unit time is supplied from the fluid container 760. The priming process is performed until a predetermined amount of time required to complete the priming process has elapsed (or the slider 720 moves by a predetermined distance), or the operator inputs an OFF signal of the priming switch (not illustrated) by operating the priming switch.
Accordingly, a predetermined amount of the fluid in the fluid accommodation portion 765 is supplied at a predetermined flow speed (the amount of discharge of the fluid per unit time) from the pump 700, the connection tube 25 from the pinch valve 750 to the pulsation generator 100 is filled up with the fluid, and the fluid chamber 501 of the pulsation generator 100, the fluid ejection tube 200 and the like are filled up with the fluid. Air present in the connection tube 25 or the pulsation generator 100 prior to the start of the priming process is released to the atmosphere via the nozzle 211 of the pulsation generator 100 as the fluid flows into the connection tube 25 or the pulsation generator 100.
The pump control unit 710 pre-stores the predetermined speed, the predetermined distance, and the predetermined amount of time in relation to the movement of the slider 720 during the priming process.
As such, the priming process is completed.
Subsequently, when the operator inputs an ON signal of the flushing switch (not illustrated) to the drive control unit 600 by operating the flushing switch, the drive control unit 600 and the pump control unit 710 start a deaeration process.
The deaeration process is a process by which air bubbles remaining in the connection tube 25 or the pulsation generator 100 are discharged via the nozzle 211 of the pulsation generator 100.
In the deaeration process, in a state in which the pinch valve 750 is opened, the pump control unit 710 moves the slider 720 in the push-in direction at the predetermined speed in such a manner that a constant amount of the fluid per unit time is supplied from the fluid container 760, and the fluid is supplied to the pulsation generator 100. The drive control unit 600 drives the piezoelectric element 401 of the pulsation generator 100 in conjunction with the discharge of the fluid by the pump 700, and thereby the pulsation generator 100 to eject the fluid. Accordingly, air bubbles remaining in the connection tube 25 or the pulsation generator 100 are discharged via the nozzle 211 of the pulsation generator 100. The deaeration process is performed until a predetermined amount of time has elapsed (or the slider 720 moves by a predetermined distance), or the operator inputs an OFF signal of the flushing switch (not illustrated) by operating the flushing switch.
The drive control unit 600 and the pump control unit 710 pre-store the predetermined speed, the predetermined distance, and the predetermined amount of time in relation to the movement of the slider 720 during the deaeration process.
When the deaeration process is completed, the pump control unit 710 closes the pinch valve 750, and detects the pressure of the fluid accommodated in the fluid accommodation portion 765 of the fluid container 760. The pump control unit 710 performs a control operation of adjusting the position of the slider 720 in such a manner that the pressure reaches the target pressure value.
Thereafter, when the pressure of the fluid in the fluid accommodation portion 765 enters a specific range (a rough window) for the target pressure value, the pump control unit 710 is brought into a fluid ejectable state in which the fluid can be ejected in the form of a pulsed flow from the pulsation generator 100.
In this state, when the operator inputs an ON signal of the pulsation generator start-up switch (not illustrated) to the drive control unit 600 by operating the pulsation generator start-up switch via the feet, the pump control unit 710 opens the pinch valve 750 in response to signals transmitted from the drive control unit 600, and starts the supply of the fluid to the pulsation generator 100 by moving the slider 720 at a predetermined speed in the push-in direction at the same time or substantially the same time (for example, a time gap of approximately several milliseconds or approximately several tens of milliseconds) as when the pinch valve 750 is opened. In contrast, the drive control unit 600 generates a pulsed flow by starting the driving of the piezoelectric element 401 and changing the volume of the fluid chamber 501. Accordingly, a pulsed flow of the fluid is ejected at a high speed via the nozzle 211 at the tip of the pulsation generator 100.
Thereafter, when the operator inputs an OFF signal of the pulsation generator start-up switch (not illustrated) to the drive control unit 600 by operating the pulsation generator start-up switch via the feet, the drive control unit 600 stops the driving of the piezoelectric element 401. The pump control unit 710 stops the movement of the slider 720 in response to signals transmitted from the drive control unit 600, and closes the pinch valve 750. As such, the pulsation generator 100 stops the ejection of the fluid.
The pump 700 according to the embodiment is configured such that the slider 720 presses the fluid container 760 that is formed of a medical syringe configured to include the syringe 761 and the plunger 762; however, the pump 700 may be configured as illustrated in
The pump 700 illustrated in
When the pinch valve 750 is opened in a state where the fluid container 760 is pressed by the pressurization of air in the pressurized chamber 800, the fluid accommodated in the fluid accommodation portion 765 of the fluid container 760 flows out of the opening 764, and is supplied to the pulsation generator 100 via the connection tube 25.
The air in the pressurized chamber 800 is released to the atmosphere by the opening of an air vent valve 812. In a case where the pressure of the air in the pressurized chamber 800 exceeds a predetermined pressure, even when the air vent valve 812 is not opened, a safety valve 813 is opened, and thereby the air in the pressurized chamber 800 is released to the atmosphere.
The pump control unit 710 controls the compressor 810; the regulator 811; the air vent valve 812; and the pinch valve 750, the control scheme of which is not illustrated in
The following sensors input detected output signals to the pump control unit 710: the pressure sensor 722 that detects the pressure of the fluid in the fluid container 760, and the residue sensor 742 that detects the residue of the fluid in the fluid container 760.
When the pump 700 with this configuration is adopted, it is possible to increase the amount of the fluid which can be supplied to the pulsation generator 100 per unit time. Since the pulsation generator 100 can supply the fluid at a high pressure, and an infusion solution bag that accommodates the fluid is used as the fluid container 760 as it is, it is possible to prevent the fluid from being contaminated. The pulsation generator 100 can continuously supply the fluid without generating pulsation.
In addition, in the embodiment, the drive control unit 600 is provided separately from the pump 700 and the pulsation generator 100; however, the drive control unit 600 may be provided integrally with the pump 700.
When the practitioner performs an operation using the fluid ejection device 1, the practitioner grasps the pulsation generator 100. Accordingly, the connection tube 25 up to the pulsation generator 100 is preferably as flexible as possible. For this reason, a flexible thin tube is used as the connection tube 25, and a fluid discharge pressure of the pump 700 is preferably set to a low pressure in a pressure range in which the fluid can be supplied to the pulsation generator 100. For this reason, the discharge pressure of the pump 700 is set to approximately 0.3 atm (0.03 MPa) or less.
In particular, in a case where a malfunction of an apparatus may lead to a serious accident, for example, for brain surgery, it is necessary to prevent the cutting of the connection tube 25 from causing the ejection of the fluid at a high pressure, and also, for this reason, the discharge pressure of the pump 700 is required to be set to a low pressure.
Subsequently, the structure of the pulsation generator 100 according to the embodiment will be described.
In the pulsation generator 100, an upper case 500 and a lower case 301 are screwed together with four fixation screws 350 (not illustrated) while the respective facing surfaces thereof are bonded to each other. The lower case 301 is a cylindrical member having a flange, and one end portion of the lower case 301 is sealed with a bottom plate 311. The piezoelectric element 401 is provided in an inner space of the lower case 301.
The piezoelectric element 401 is a stack-type piezoelectric element, and acts as an actuator. One end portion of the piezoelectric element 401 is firmly fixed to the diaphragm 400 via an upper plate 411, and the other end portion is firmly fixed to an upper surface 312 of the bottom plate 311.
The diaphragm 400 is made of a circular disc-like thin metal plate, and a circumferential edge portion of the diaphragm 400 is firmly fixed to a bottom surface of a concave portion 303 in the lower case 301 while being in close contact with the bottom surface of the concave portion 303. When drive signals are input to the piezoelectric element 401 that acts as a volume change unit, the piezoelectric element 401 changes the volume of the fluid chamber 501 via the diaphragm 400 through the extension and contraction thereof.
A reinforcement plate 410 is provided in such a manner as to be stacked on an upper surface of the diaphragm 400, and is made of a circular disc-like thin metal plate having an opening at the center thereof.
The upper case 500 has a concave portion formed in a center portion of the surface facing the lower case 301, and the fluid chamber 501 is a rotator-shaped space formed by this concave portion and the diaphragm 400 and filled with the fluid. That is, the fluid chamber 501 is a space enveloped by a sealing surface 505 and an inner side wall 501a of the concave portion of the upper case 500, and the diaphragm 400. An outlet channel 511 is drilled in an approximately center portion of the fluid chamber 501.
The outlet channel 511 passes through the outlet channel tube 510 from the fluid chamber 501 to an end portion of an outlet channel tube 510 provided in such a manner as to protrude from one end surface of the upper case 500. A connection portion between the outlet channel 511 and the sealing surface 505 of the fluid chamber 501 is smoothly rounded so as to reduce fluid resistance.
In the embodiment (refer to
The fluid ejection tube 200 is connected to the outlet channel tube 510. The connection channel 201 is drilled in the fluid ejection tube 200, and the diameter of the connection channel 201 is larger than that of the outlet channel 511. In addition, the tube thickness of the fluid ejection tube 200 is formed so as to have a range of rigidity in which the fluid ejection tube 200 does not absorb pressure pulsation of the fluid.
The nozzle 211 is inserted into the tip end portion of the fluid ejection tube 200. A fluid ejection opening 212 is drilled in the nozzle 211. The diameter of the fluid ejection opening 212 is smaller than that of the connection channel 201.
An inlet channel tube 502 is provided in such a manner as to protrude from a side surface of the upper case 500, and is inserted into the connection tube 25 through which the fluid is supplied from the pump 700. A connection channel 504 for the inlet channel is drilled in the inlet channel tube 502. The connection channel 504 communicates with an inlet channel 503. The inlet channel 503 is formed in a groove shape in a circumferential edge portion of the sealing surface 505 of the fluid chamber 501, and communicates with the fluid chamber 501.
A packing box 304 and a packing box 506 are respectively formed in the bonded surfaces of the lower case 301 and the upper case 500 at positions separated from an outer circumferential direction of the diaphragm 400, and a ring-shaped packing 450 is mounted in a space formed by the packing boxes 304 and 506.
Here, when the upper case 500 and the lower case 301 are assembled together, the circumferential edge portion of the diaphragm 400 is in close contact with a circumferential edge portion of the reinforcement plate 410 due to the circumferential edge portion of the sealing surface 505 of the upper case 500 and the bottom surface of the concave portion 303 of the lower case 301. At this time, the packing 450 is pressed by the upper case 500 and the lowercase 301, and thereby the fluid is prevented from leaking from the fluid chamber 501.
Since the inner pressure of the fluid chamber 501 becomes a high pressure of 30 atm (3 MPa) or greater during the discharge of the fluid, the fluid may slightly leak from the respective connections between the diaphragm 400, the reinforcement plate 410, the upper case 500, and the lower case 301; however, the leakage of the fluid is prevented due to the packing 450.
As illustrated in
Subsequently, the inlet channel 503 formed in the upper case 500 will be described with reference to the drawings in more detail.
In
One end portion of the inlet channel 503 communicates with the fluid chamber 501, and the other end portion communicates with the connection channel 504. A fluid sump 507 is formed in a connection portion between the inlet channel 503 and the connection channel 504. A connection portion between the fluid sump 507 and the inlet channel 503 is smoothly rounded, and thereby fluid resistance is reduced.
The inlet channel 503 communicates with the fluid chamber 501 in a substantially tangential direction with respect to an inner circumferential side wall 501a of the fluid chamber 501. The fluid supplied from the pump 700 (refer to
The air bubbles concentrated in the center portion are discharged via the outlet channel 511. For this reason, the outlet channel 511 is preferably provided in the vicinity of the center of the swirl flow, that is, in an axial center portion of a rotor shape.
As illustrated in
As illustrated in
Four screw holes 500a are respectively provided in outer circumferential corner portions of the upper case 500, and the upper case 500 and the lower case 301 are bonded to each other via screwing at the positions of the screw holes.
It is possible to firmly fix the reinforcement plate 410 and the diaphragm 400 in an integrally stacked state by bonding together the reinforcement plate 410 and the diaphragm 400, which is not illustrated. An adhesive method using an adhesive, a solid-state diffusion bonding method, a welding method, or the like may be used so as to firmly fix together the reinforcement plate 410 and the diaphragm 400; however, the respective bonded surfaces of the reinforcement plate 410 and the diaphragm 400 are preferably in close contact with each other.
Subsequently, an operation of the pulsation generator 100 according to the embodiment will be described with reference to
First, the inertance will be described.
An inertance L is expressed by L=ρ×h/S, and here, ρ is the density of a fluid, S is the cross-sectional area of a channel, and h is a channel length. When ΔP is a differential pressure of the channel, and Q is a flow rate of the fluid flowing through the channel, it is possible to deduce a relationship ΔP=L×dQ/dt by modifying an equation of motion in the channel using the inertance L.
That is, the inertance L indicates a degree of influence on a change in flow rate with time, and a change in flow rate with time decreases to the extent that the inertance L is large, and a change in flow rate with time increases to the extent that the inertance L is small.
Similar to a parallel connection or a series connection of inductances in an electric circuit, it is possible to calculate a combined inertance with respect to a parallel connection of a plurality of channels or a series connection of a plurality of channels having different shapes by combining an inertance of each of the channels.
Since the diameter of the connection channel 504 is set to be larger much than that of the inlet channel 503, the inertance L1 of the inlet channel 503 and the peripherals can be calculated from a boundary of the inlet channel 503. At this time, since the connection tube 25 that connects the pump 700 and the inlet channel 503 is flexible, the connection tube 25 may not be taken into consideration in calculating the inertance L1.
Since the diameter of the connection channel 201 is larger much than that of the outlet channel 511, and the tube (tube wall) thickness of the fluid ejection tube 200 is thin, the connection tube 25 and the fluid ejection device 1 have a negligible influence on the inertance L2 of the outlet channel 511 and the peripherals. Accordingly, the inertance L2 of the outlet channel 511 and the peripherals may be replaced with an inertance of the outlet channel 511.
The rigidity of the tube wall thickness of the fluid ejection tube 200 is sufficient to propagate the pressure of the fluid.
In the embodiment, a channel length and a cross-sectional area of the inlet channel 503 and a channel length and a cross-sectional area of the outlet channel 511 are set in such a manner that the inertance L1 of the inlet channel 503 and the peripherals is greater than the inertance L2 of the outlet channel 511 and the peripherals.
Subsequently, an operation of the pulsation generator 100 will be described.
The pump 700 supplies the fluid to the inlet channel 503 at a predetermined pressure. As a result, when the piezoelectric element 401 is not operated, the fluid flows into the fluid chamber 501 due to a difference between a discharge force of the pump 700 and a fluid resistance value for the entirety of the inlet channel 503 and the peripherals.
Here, in a case where the inertance L1 of the inlet channel 503 and the peripherals and the inertance L2 of the outlet channel 511 and the peripherals are considerably large, when a drive signal is input to the piezoelectric element 401, and the piezoelectric element 401 extends rapidly, the inner pressure of the fluid chamber 501 increases rapidly, and reaches several tens of atmosphere.
Since the inner pressure of the fluid chamber 501 is larger much than the pressure applied to the inlet channel 503 by the pump 700, the flow of the fluid from the inlet channel 503 to the fluid chamber 501 decreases due to the pressure, and the flow of the fluid out of the outlet channel 511 increases.
Since the inertance L1 of the inlet channel 503 is larger than the inertance L2 of the outlet channel 511, an increase in a flow rate of the fluid discharged from the outlet channel 511 is larger than a decrease in a flow rate of the fluid flowing from the inlet channel 503 into the fluid chamber 501. Accordingly, the fluid is discharged in the form of a pulsed flow to the connection channel 201, that is, a pulsed flow occurs. Discharge pressure pulsation propagates in the fluid ejection tube 200, and the fluid is ejected via the fluid ejection opening 212 of the nozzle 211 at the tip end.
Here, since the diameter of the fluid ejection opening 212 of the nozzle 211 is smaller than that of the outlet channel 511, a pulsed flow of the fluid is ejected as droplets at a higher pressure and speed.
In contrast, immediately after a pressure increase, the inner pressure of the fluid chamber 501 becomes negative due to interaction between a decrease in the amount of inflow of the fluid from the inlet channel 503 and an increase in the amount of outflow of the fluid from the outlet channel 511. As a result, after a predetermined amount of time has elapsed, due to both of the pressure of the pump 700 and the negative inner pressure of the fluid chamber 501, the fluid flows from the inlet channel 503 into the fluid chamber 501 again at the same speed as that before the operation of the piezoelectric element 401.
When the piezoelectric element 401 extends after the outflow of the fluid from the inlet channel 503 is restored, it is possible to continuously eject the fluid in the form of a pulsed flow via the nozzle 211.
Subsequently, an operation of discharging air bubbles from the fluid chamber 501 will be described.
As described above, the inlet channel 503 communicates with the fluid chamber 501 via a path that approaches the fluid chamber 501 while swirling around the fluid chamber 501. The outlet channel 511 is provided in the vicinity of a rotational axis of a substantially rotor-shaped fluid chamber 501.
For this reason, the fluid flowing from the inlet channel 503 into the fluid chamber 501 swirls along the inner circumferential side wall 501a of the fluid chamber 501. The fluid is pushed against the inner circumferential side wall 501a of the fluid chamber 501 due to a centrifugal force, and air bubbles contained in the fluid are concentrated in the center portion of the fluid chamber 501, and are discharged via the outlet channel 511.
Accordingly, even when a small amount of the volume of the fluid chamber 501 is changed in association with the operation of the piezoelectric element 401, it is possible to obtain a sufficient pressure increase while a pressure pulsation is not adversely affected.
In the embodiment, since the pump 700 supplies the fluid to the inlet channel 503 at a predetermined pressure, even when the driving of the pulsation generator 100 is stopped, the fluid is supplied to the inlet channel 503 and the fluid chamber 501. Accordingly, it is possible to start an initial operation without an aid of a prime operation.
Since the fluid is ejected via the fluid ejection opening 212 having a diameter smaller than that of the outlet channel 511, an inner fluid pressure increases higher than that of the outlet channel 511, and thereby it is possible to eject the fluid at a high speed.
Since the rigidity of the fluid ejection tube 200 is sufficient to transmit a pulsation of the fluid from the fluid chamber 501 to the fluid ejection opening 212, it is possible to eject the fluid in the form of a desired pulsed flow without disturbing pressure propagation of the fluid from the pulsation generator 100.
Since the inertance of the inlet channel 503 is set to be larger than that of the outlet channel 511, an increase in the amount of outflow of the fluid from the outlet channel 511 is larger than a decrease in the amount of inflow of the fluid from the inlet channel 503 into the fluid chamber 501, and it is possible to discharge the fluid into the fluid ejection tube 200 in the form of a pulsed flow. Accordingly, a check valve is not required to be provided in the inlet channel 503, it is possible to simplify the structure of the pulsation generator 100, it is easy to clean the inside of the pulsation generator 100, and it is possible to remove a potential durability problem associated with the use of the check valve.
Since the respective inertances of both of the inlet channel 503 and the outlet channel 511 are set to be considerably large, it is possible to rapidly increase the inner pressure of the fluid chamber 501 by rapidly reducing the volume of the fluid chamber 501.
Since the piezoelectric element 401 as a volume change unit and the diaphragm 400 are configured so as to generate a pulsation, it is possible to simplify the structure of the pulsation generator 100 and to reduce the size of the pulsation generator 100 in association therewith. It is possible to set the maximum frequency of a change in the volume of the fluid chamber 501 to a high frequency of 1 KHz or greater, and the pulsation generator 100 is optimized to eject a pulsed flow of the fluid at a high speed.
In the pulsation generator 100, since the inlet channel 503 generates a swirl flow of the fluid in the fluid chamber 501, the fluid in the fluid chamber 501 is pushed in an outer circumferential direction of the fluid chamber 501 due to a centrifugal force, air bubbles contained in the fluid are concentrated in the center portion of the swirl flow, that is, in the vicinity of the axis of the substantially rotor shape, and thereby it is possible to discharge the air bubbles via the outlet channel 511 provided in the vicinity of the axis of the substantially rotor shape. For this reason, it is possible to prevent a decrease in pressure amplitude associated with the stagnation of air bubbles in the fluid chamber 501, and it is possible to continuously and stably drive the pulsation generator 100.
Since the inlet channel 503 is formed in such a manner as to communicate with the fluid chamber 501 via the path that approaches the fluid chamber 501 while swirling around the fluid chamber 501, it is possible to generate a swirl flow without adopting a structure dedicated for swirling the fluid in the fluid chamber 501.
Since the groove-shaped inlet channel 503 is formed in the outer circumferential edge portion of the sealing surface 505 of the fluid chamber 501, it is possible to form the inlet channel 503 (a swirl flow generation unit) without increasing the number of components.
Since the reinforcement plate 410 is provided on the upper surface of the diaphragm 400, the diaphragm 400 is driven with respect to an outer circumference (a fulcrum) of the opening of the reinforcement plate 410, and thereby the concentration of stress is unlikely to occur, and it is possible to improve the durability of the diaphragm 400.
When corners of the surface of the reinforcement plate 410 bonded to the diaphragm 400 are rounded, it is possible to further reduce the concentration of stress on the diaphragm 400.
When the reinforcement plate 410 and the diaphragm 400 are firmly and integrally fixed together while being stacked on each other, it is possible to improve the assemblability of the pulsation generator 100, and it is possible to reinforce the outer circumferential edge portion of the diaphragm 400.
Since the fluid sump 507 for the stagnation of the fluid is provided in the connection portion between the connection channel 504 on an inlet side for supplying the fluid from the pump 700 and the inlet channel 503, it is possible to prevent the inertance of the connection channel 504 from affecting the inlet channel 503.
In the respective bonded surfaces of the lower case 301 and the upper case 500, the ring-shaped packing 450 is provided at the position separated from the outer circumferential direction of the diaphragm 400, and thereby it is possible to prevent the leakage of the fluid from the fluid chamber 501, and to prevent a decrease in the inner pressure of the fluid chamber 501.
The drive control unit 600 includes a UI_CPU (a user interface CPU) 601; a fluid ejection CPU 602; a reporting device 603; an input device 604; and a display device 605. The UI_CPU 601 is connected to the fluid ejection CPU 602, the reporting device 603, the input device 604, and the display device 605. The fluid ejection CPU 602 is connected to the reporting device 603.
The UI_CPU 601 (equivalent to a first processing unit) is responsible to mainly control the input device 604 and the display device 605. The fluid ejection CPU 602 (equivalent to a third processing unit) is responsible to mainly control the pulsation generator 100. The input device 604 is an input device such as buttons or switches. The output device 605 is an output device such as a small liquid crystal display.
The reporting device 603 is operated independently from the UI_CPU 601 and the fluid ejection CPU 602. The reporting device 603 is connected to a reporting device 713 of the pump control unit 710 via a safety device signal line. The safety device signal line includes the communication cable 640.
When either one of the UI_CPU 601 and the fluid ejection CPU 602 is not in normal operation, the reporting device 603 reports that the either one is not in normal operation, and interrupts a communication path via the safety device signal line. When the reporting device 713 of the pump control unit 710 interrupts the communication path via the safety device signal line, the reporting device 603 detects that the pump control unit 710 is not in normal operation, and stops an operation of the device to which the reporting device 603 belongs.
Accordingly, when the drive control unit 600 is not in normal operation, the reporting device 603 can notify the reporting device 713 of the pump control unit 710 that the drive control unit 600 is not in normal operation by interrupting the communication path via the safety device signal line. In contrast, when the reporting device 713 of the pump control unit 710 interrupts the communication path via the safety device signal line, the reporting device 603 can detect that the pump control unit 710 is not in normal operation.
The pump control unit 710 includes a UI_CPU (a user interface CPU) 711; a fluid supply CPU 712; the reporting device 713; an input device 714; and the display device 715. The UI_CPU 711 is connected to the fluid supply CPU 712, the reporting device 713, the input device 714, and the display device 715. The fluid supply CPU 712 is connected to the reporting device 713.
The UI_CPU 711 (equivalent to a second processing unit) is responsible to mainly control the input device 714 and the display device 715. The fluid supply CPU 712 (equivalent to a fourth processing unit) is responsible to mainly control the pulsation generator 100. The input device 714 is an input device such as buttons or switches. The output device 715 is an output device such as a small liquid crystal display.
The reporting device 713 is operated independently from the UI_CPU 711 and the fluid supply CPU 712. As described above, the reporting device 713 is connected to the reporting device 603 of the drive control unit 600 via the safety device signal line.
When either one of the UI_CPU 711 and the fluid supply CPU 712 is not in normal operation, the reporting device 713 reports that the either one is not in normal operation, and interrupts the communication path via the safety device signal line. When the reporting device 603 of the drive control unit 600 interrupts the communication path via the safety device signal line, the reporting device 713 detects that the drive control unit 600 is not in normal operation, and stops an operation of the device to which the reporting device 713 belongs.
Accordingly, when the pump control unit 710 is not in normal operation, the reporting device 713 can notify the reporting device 603 of the drive control unit 600 that the pump control unit 710 is not in normal operation by interrupting the communication path via the safety device signal line. In contrast, when the reporting device 603 of the drive control unit 600 interrupts the communication path via the safety device signal line, the reporting device 713 can detect that the drive control unit 600 is not in normal operation.
The UI_CPU 601 and the fluid ejection CPU 602 are a master and a slave, respectively. That is, the UI_CPU 601 is a master CPU with respect to the fluid ejection CPU 602, and the fluid ejection CPU 602 is a slave CPU with respect to the UI_CPU 601.
The UI_CPU 711 and the fluid supply CPU 712 are a master and a slave, respectively. That is, the UI_CPU 711 is a master CPU with respect to the fluid supply CPU 712, and the fluid supply CPU 712 is a slave CPU with respect to the UI_CPU 711.
The UI_CPU 601 of the drive control unit 600 and the UI_CPU 711 of the pump control unit 710 are a master and a slave, respectively. That is, the UI_CPU 601 of the drive control unit 600 is a master CPU with respect to the UI_CPU 711 of the pump control unit 710, and the UI_CPU 711 of the pump control unit 710 is a slave CPU with respect to the UI_CPU 601 of the drive control unit 600.
In this configuration, the UI_CPU 601 of the drive control unit 600 performs a wakeup confirmation operation of confirming whether the UI_CPU 711 of the pump control unit 710 is in normal operation. In contrast, the UI_CPU 711 of the pump control unit 710 performs a wakeup confirmation operation of confirming whether the UI_CPU 601 of the drive control unit 600 is in normal operation. The UI_CPU 601 of the drive control unit 600 performs a wakeup confirmation operation of confirming whether the fluid ejection CPU 602 is in normal operation. In contrast, the fluid ejection CPU 602 also performs a wakeup confirmation operation of confirming whether the UI_CPU 601 is in normal operation. The UI_CPU 711 of the pump control unit 710 performs a wakeup confirmation operation of confirming whether the fluid supply CPU 712 is in normal operation. In contrast, the fluid supply CPU 712 also performs a wakeup confirmation operation of confirming whether the UI_CPU 711 is in normal operation.
Hereinafter, a specific description of a wakeup confirmation method will be given.
First, a master UI_CPU 601 (hereinafter, simply referred to as the “UI_CPU 601”) of the drive control unit 600 sends a wakeup confirmation signal to a slave UI_CPU 711 (hereinafter, simply referred to as the “UI_CPU 711”) of the pump control unit 710. The UI_CPU 601 sends the wakeup confirmation signal, and initializes (resets a counter to zero) the monitoring timer 6012, and starts a counter increment of the monitoring timer 6012.
When the UI_CPU 711 receives the wakeup confirmation signal while being in normal operation, the UI_CPU 711 sends a wakeup response signal to the UI_CPU 601. When the UI_CPU 601 receives the wakeup response signal, the UI_CPU 601 stops the counter increment of the monitoring timer 6012.
When an amount of time taken to the stopping of the counter increment is less than 100 milliseconds, the UI_CPU 601 determines that the UI_CPU 711 is in normal operation.
When an amount of time taken from the proceeding initialization of the monitoring timer 6012 is greater than 100 milliseconds, the UI_CPU 601 initializes the monitoring timer 6012. In addition, the UI_CPU 601 sends a wakeup confirmation signal to the UI_CPU 711.
In the following description, it is assumed that the UI_CPU 711 is not in normal operation. When the UI_CPU 711 is not in normal operation, the UI_CPU 711 cannot properly receive the wakeup response signal, and even when the UI_CPU 711 can receive the wakeup response signal, the UI_CPU 711 cannot send the wakeup response signal back to the UI_CPU 601 in response to the wakeup response signal.
When the UI_CPU 601 does not receive the wakeup response signal (when a timeout is reached) even after the UI_CPU 601 initializes the monitoring timer 6012, and sends the wakeup confirmation signal, and then a time of 30 milliseconds has elapsed, the UI_CPU 601 sends the wakeup confirmation signal to the UI_CPU 711 again. When the wakeup response signal is not received, the resending of the wakeup confirmation signal is repeated two times. Nevertheless, when the wakeup response signal is not sent back to the UI_CPU 601, and the time counted by the monitoring timer 6012 has elapsed 100 milliseconds, the UI_CPU 601 sends the wakeup confirmation signal to the UI_CPU 711 again. Nevertheless, when the wakeup response signal is not received, the resending of the wakeup confirmation signal is repeated two times. In the end, when the wakeup response signal is not sent back to the UI_CPU 601, and the time counted by the monitoring timer 6012 has elapsed 200 milliseconds (equivalent to a first predetermined amount of time), the UI_CPU 601 determines that the slave UI_CPU 711 is not in normal operation.
The UI_CPU 601 controls the reporting device 603 to report that the UI_CPU 711 of the pump control unit 710 is not in normal operation. The reporting device 603 can display a message indicative of a non-operational state on the display, or generate an alarm sound.
The reporting device 603 stops the operation of the drive control unit 600. For example, an electric relay connected in series to a power source of the drive control unit 600 can be turned off so as to stop the operation of the drive control unit 600. Typically, the drive control unit 600 sends a piezoelectric drive signal to the pulsation generator 100 so as to control the piezoelectric element 401 of the pulsation generator 100 to eject the fluid; however, in this case, since the operation of the drive control unit 600 is stopped, and the piezoelectric drive signal is forcibly prevented from being sent, it is possible to prohibit the pulsation generator 100 from ejecting the fluid.
In addition, the reporting device 603 interrupts the communication path via the safety device signal line. In this manner, the reporting device 713 of the pump control unit 710 shuts off a power supply to the motor 730. Accordingly, the supply of the fluid is stopped, and it is also possible to prohibit the pulsation generator 100 from ejecting the fluid in this manner.
In this manner, in a state in which the pump control unit 710 is not in normal operation, and the pump 700 cannot be in normal operation, since the pulsation generator 100 cannot eject the fluid, it is possible to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device 1.
As described above, the wakeup confirmation signal is sent three times during a time of 100 milliseconds from the initialization of the monitoring timer 6012, and when a non-response time period of 100 milliseconds has elapsed two times, it is determined that the UI_CPU 711 is not in normal operation. The reason for performing a counting operation of the timer in such a stepwise manner is to improve reliability in determining whether the CPU is in normal operation.
The wakeup confirmation signal contains a sequence number, and the sequence number is updated whenever the wakeup confirmation signal is sent. When a slave receives the wakeup confirmation signal, the slave sends the wakeup response signal containing the sequence number of the wakeup confirmation signal back. A master determines whether the sequence number of the wakeup response signal sent back by the slave is the sequence number of the wakeup confirmation signal sent out immediately before, and when it is determined that the sequence numbers do not agree, the master ignores the response from the slave. That is, the master ignores the wakeup response signals other than the latest wakeup confirmation signal. In this manner, it is possible to improve the correctness of determination as to whether the slave is in normal operation.
As described above, the master UI_CPU 601 of the drive control unit 600 sends a wakeup confirmation signal to the UI_CPU 711 of the pump control unit 710. The UI_CPU 711 receives the wakeup confirmation signal, and initializes (resets a counter to zero) the monitoring timer 7112, and starts a counter increment of the monitoring timer 7112. The UI_CPU 711 sends a wakeup response signal to the UI_CPU 601.
When the UI_CPU 601 receives the wakeup response signal, and the time counted by the monitoring timer 6012 of the UI_CPU 601 reaches 100 milliseconds, the UI_CPU 601 sends the wakeup confirmation signal to the UI_CPU 711 again. Since this operation is repeated, when the UI_CPU 601 is in normal operation, the UI_CPU 711 receives the wakeup confirmation signal every approximately 100 milliseconds.
In the following description, it is assumed that the UI_CPU 601 is not in normal operation. When the UI_CPU 601 is not in normal operation, the UI_CPU 601 does not send the wakeup confirmation signal to the UI_CPU 711 every approximately 100 milliseconds. In this case, the monitoring timer 7112 is not initialized, and a counter increment of the monitoring timer 7112 is advanced.
For this reason, when the UI_CPU 711 receives the wakeup confirmation signal during a time of 250 milliseconds, the UI_CPU 711 determines that the UI_CPU 601 is in normal operation. In contrast, when the UI_CPU 711 does not receive the wakeup confirmation signal, and the time counted by the monitoring timer 7112 has elapsed 250 milliseconds (equivalent to a second predetermined amount of time), the UI_CPU 711 determines that the UI_CPU 601 is not in normal operation. Here, a counter value is set to 250 milliseconds so as to add a spare time for sending and receiving signals to the first predetermined amount of time of 200 milliseconds.
When the UI_CPU 711 determines that the UI_CPU 601 is not in normal operation, the UI_CPU 711 controls the reporting device 713 to report that the UI_CPU 601 of the drive control unit 600 is not in normal operation. The reporting device 713 can display a message indicative of a non-operational state on the display, or generate an alarm sound.
The reporting device 713 interrupts the communication path via the safety device signal line. When the communication path via the safety device signal line is interrupted, the reporting device 603 of the drive control unit 600 stops the operation of the drive control unit 600 by turning off the electric relay connected in series to the drive control unit 600. In this manner, it is possible to prohibit the pulsation generator 100 from ejecting the fluid by forcibly preventing a piezoelectric drive signal from being sent.
The reporting device 713 shuts off a power supply to the motor 730. Accordingly, the supply of the fluid is stopped, and it is possible to prohibit the pulsation generator 100 from ejecting the fluid.
In this manner, in a state in which the drive control unit 600 is not in normal operation, and the pulsation generator 100 cannot be in normal operation, since the pulsation generator 100 cannot eject the fluid, it is possible to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device 1.
The method of performing the wakeup confirmation between the drive control unit 600 and the pump control unit 710 has been described, and a non-response detection time period of the UI_CPU 601 is not limited to 200 milliseconds. A non-response detection time period of the UI_CPU 711 is not limited to 250 milliseconds. It is possible to set the non-response detection time period to a long time period of 30 seconds when power is just supplied to the drive control unit 600. Similarly, it is possible to set the non-response detection time period to a long time period of 30 seconds when power is just supplied to the pump 700. The reason is that assumably, power is not supplied to the drive control unit 600 and the pump 700 at the same time, and typically, there is a time gap of approximately several seconds present between the power supply thereto.
The wake confirmation between the UI_CPU 601 of the drive control unit 600 and the fluid ejection CPU 602 is performed substantially similar to the wakeup confirmation operation performed between the UI_CPU 601 of the drive control unit 600 and the UI_CPU 711 of the pump control unit 710 which is described above.
Specifically, in a description of the wakeup confirmation between the UI_CPU 601 of the drive control unit 600 and the fluid ejection CPU 602, the “UI_CPU 711 of the pump control unit 710” is required to be replaced with the “fluid ejection CPU 602 of the drive control unit 600” in the description given above,
When the UI_CPU 601 determines that the fluid ejection CPU 602 is not in normal operation, the UI_CPU 601 controls the reporting device 603 to report that the fluid ejection CPU 602 is not in normal operation.
In contrast, when the fluid ejection CPU 602 determines that the UI_CPU 601 is not in normal operation, the fluid ejection CPU 602 controls the reporting device 603 to report that the UI_CPU 601 is not in normal operation.
Since the fluid ejection device 1 is not in normal operation when either one of the CPUs is not in normal operation, the reporting device 603 stops the operation of the drive control unit 600. For example, as described above, the electric relay connected in series to the power source of the drive control unit 600 can be turned off so as to stop the operation of the drive control unit 600.
In addition, the reporting device 603 interrupts the communication path via the safety device signal line. In this case, the reporting device 713 of the pump control unit 710 shuts off a power supply to the motor 730. Accordingly, the supply of the fluid is stopped, and it is also possible to prohibit the pulsation generator 100 from ejecting the fluid in this manner.
In this manner, since the fluid ejection device 1 is prohibited from ejecting the fluid, it is possible to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device 1.
The wakeup confirmation between the UI_CPU 711 of the pump control unit 710 and the fluid supply CPU 712 is also performed in a substantially similar manner.
Specifically, in a description of the wakeup confirmation between the UI_CPU 711 of the pump control unit 710 and the fluid supply CPU 712, the “UI_CPU 601 of the drive control unit 600” is required to be replaced with the “UI_CPU 711 of the pump control unit 710”, and the “UI_CPU 711 of the pump control unit 710” is required to be replaced with the “fluid supply CPU 712 of the pump control unit 710” in the description given above,
When the UI_CPU 711 determines that the fluid supply CPU 712 is not in normal operation, the UI_CPU 711 controls the reporting device 713 to report that the fluid supply CPU 712 is not in normal operation.
When the fluid supply CPU 712 determines that the UI_CPU 711 is not in normal operation, the fluid supply CPU 712 controls the reporting device 713 to report that the UI_CPU 711 is not in normal operation.
Since the fluid ejection device 1 is not in normal operation when either one of the CPUs is not in normal operation, the reporting device 713 shuts off a power supply to the motor 730. Accordingly, the supply of the fluid is stopped, and it is also possible to prohibit the pulsation generator 100 from ejecting the fluid.
In addition, the reporting device 713 interrupts the communication path via the safety device signal line. In this case, the reporting device 603 of the drive control unit 600 shuts off the operation of the drive control unit 600. For example, the electric relay connected in series to the power source of the drive control unit 600 can be turned off so as to stop the operation of the drive control unit 600. Also, in this manner, it is possible to prohibit the pulsation generator 100 from ejecting the fluid.
In addition, since the fluid ejection device 1 is prohibited from ejecting the fluid, it is possible to prevent an unintended ejection of the fluid, and to improve the safety of the fluid ejection device 1.
In the embodiment, a single pump 700 is configured; however, a plurality of the pumps 700 may be configured. In this case, the UI_CPU 601 of the drive control unit 600 becomes a master, and the UI_CPU 711 of each of the plurality of pumps 700 becomes a slave to the UI_CPU 601 of the drive control unit 600.
In the example of the embodiment, the fluid ejection device 1 is applied to an operation scalpel used to incise or excise living tissue; however, the invention is not limited to the embodiment, and can be applied to other medical tools for excision, cleaning, or the like. Specifically, the fluid ejection device 1 can be used to clean a fine object or structure.
In the embodiment, the fluid is ejected by using the piezoelectric element; however, a laser bubble method may be adopted by which a fluid in a pressure chamber is powerfully ejected by generating bubbles in the fluid in the pressure chamber with a laser beam. A heater valve method may be adopted by which a fluid in a pressure chamber is powerfully ejected by generating bubbles in the fluid in the pressure chamber with a heater.
In the embodiment, the fluid is ejected in the form of a pulsed flow; however, the fluid may be continuously ejected. In the embodiment, the fluid is stored in the fluid container 760; however, the fluid may be stored in a bag-like container.
The embodiment is given to help understanding the invention, and the interpretation of the invention is not limited to the embodiment. Modifications or improvements can be made to the invention insofar as the modifications or the improvements do not depart from the spirit of the invention, and the invention includes the equivalent.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-080825 | Apr 2014 | JP | national |
