Fluid ejection systems and methods with secondary dielectric fluid

Information

  • Patent Grant
  • 6406130
  • Patent Number
    6,406,130
  • Date Filed
    Tuesday, February 20, 2001
    23 years ago
  • Date Issued
    Tuesday, June 18, 2002
    22 years ago
Abstract
A fluid ejection system according to this invention operates on the principle of electrostatic or magnetic attraction. In various exemplary embodiments, the fluid ejection system includes a sealed diaphragm arrangement having at least one diaphragm portion and a diaphragm chamber defined at least partially by the at least one diaphragm portion, a nozzle hole located over the at least one diaphragm portion, an ejection chamber defined between the nozzle hole and the least one diaphragm portion and a secondary dielectric fluid reservoir containing a secondary dielectric fluid. The ejection chamber receives a primary fluid to be ejected. The secondary dielectric fluid reservoir is in fluid communication with the diaphragm chamber to supply the secondary dielectric fluid to the diaphragm chamber. In various exemplary embodiments, the secondary dielectric fluid is a liquid, a substantially incompressible fluid, and/or a high performance dielectric fluid having a dielectric constant greater than 1.
Description




BACKGROUND OF THE INVENTION




1. Field of Invention




This invention relates to micromachined or microelectromechanical system based fluid ejectors and fluid ejection methods.




2. Description of Related Art




Fluid ejectors have been developed for inkjet recording or printing. Ink jet recording apparatus offer numerous benefits, including extremely quiet operation when recording, high speed printing, a high degree of freedom in ink selection, and the ability to use low-cost plain paper. The so-called “drop-on-demand” drive method, where ink is output only when required for recording, is now the conventional approach. The drop-on-demand drive method makes it unnecessary to recover ink not needed for recording.




Fluid ejectors for inkjet printing include one or more nozzles which allow the formation and control of small ink droplets to permit high resolution, resulting in the ability to print sharper characters with improved tonal resolution. In particular, drop-on-demand inkjet print heads are generally used for high resolution printers.




Drop-on-demand technology generally uses some type of pulse generator to form and eject drops. For example, in one type of print head, a chamber having an ink nozzle may be fitted with a piezoelectric wall that is deformed when a voltage is applied. As a result of the deformation, the fluid is forced out of the nozzle orifice as a drop. The drop then impinges directly on an associated printing surface. Use of such a piezoelectric device as a driver is described in JP B-1990-51734.




Another type of print head uses bubbles formed by heat pulses to force fluid out of the nozzle. The drops are separated from the ink supply when the bubbles form. Use of pressure generated by heating the ink to generate bubbles is described in JP B-1986-59911.




Yet another type of drop-on-demand print head incorporates an electrostatic actuator. This type of print head utilizes electrostatic force to eject the ink. Examples of such electrostatic print heads are disclosed in U.S. Pat. No. 4,520,375 to Kroll and Japanese Laid-Open Patent Publication No. 289351/90. The inkjet head disclosed in the 375 patent uses an electrostatic actuator comprising a diaphragm that constitutes a part of an ink ejection chamber and a base plate disposed outside of the ink ejection chamber opposite to the diaphragm. The ink jet head ejects ink droplets through a nozzle communicating with the ink ejection chamber, by applying a time varying voltage between the diaphragm and the base plate. The diaphragm and the base plate thus act as a capacitor, which causes the diaphragm to be set into mechanical motion and the fluid to exit responsive to the diaphragm's motion. On the other hand, the ink jet head discussed in the Japan 351 distorts its diaphragm by applying a voltage to an electrostatic actuator fixed on the diaphragm. This result in suction of ink into an ink ejection chamber. Once the voltage is removed, the diaphragm is restored to its non-distorted condition, ejecting ink from the ink ejection chamber.




Fluid drop ejectors maybe used not only for printing, but also for depositing photoresist and other liquids in the semiconductor and flat panel display industries, for delivering drug and biological samples, for delivering multiple chemicals for chemical reactions, for handling DNA sequences, for delivering drugs and biological materials for interaction studies and assaying, and for depositing thin and narrow layers of plastics for usable as permanent and/or removable gaskets in micro-machines.




SUMMARY OF THE INVENTION




The systems and methods of this invention provide increased electrostatic force for fluid ejection in an electrostatic fluid ejector.




The systems and methods of this invention separately provide greater fluid ejection efficiency.




The systems and methods of this invention separately provide greater fluid ejection velocity with an electrostatic fluid ejector.




The systems and methods of this invention separately provide for compensation within a sealed chamber of a secondary dielectric fluid.




The systems and methods of this invention separately provide an actively powered ejection cycle for ejecting fluid from a fluid ejector.




The systems and methods of this invention separately provide increased force on a fluid over the cycle of a fluid ejector.




The systems and methods of this invention separately provide isolation of the electrostatic field from the primary fluid or fluid to be ejected.




The systems and methods of this invention separately provide increased latitude in primary fluid design.




The systems and methods of this invention separately utilize a high performance secondary dielectric fluid.




According to various exemplary embodiments of the systems and methods of this invention, a sealed diaphragm that is used to eject a fluid from a fluid ejector that contains a secondary dielectric fluid. According to other various exemplary embodiments, the secondary dielectric fluid is a liquid. According to other various exemplary embodiments, the secondary dielectric fluid is substantially incompressible. According to various other exemplary embodiments, the secondary dielectric fluid is a high performance dielectric fluid or dielectrically enhanced fluid.




According to various exemplary embodiments of the systems and methods of this invention, a sealed diaphragm chamber is connected to a secondary dielectric reservoir. According to other various exemplary embodiments of the systems and methods of this invention, a secondary dielectric feed hole is formed through a substrate to be in communication with the diaphragm chamber. According to further various exemplary embodiments of the systems and methods of this invention, a channel is formed to be in communication with the sealed diaphragm chamber. According to various exemplary embodiments of the systems and methods of this invention, a fluid ejection system comprises a containment structure for a fluid to be ejected, an electrode and a sealed diaphragm that at least partly defines a chamber in which a secondary dielectric fluid is provided.




According to various exemplary embodiments of the systems and methods of this invention, a fluid ejection system comprises a sealed diaphragm arrangement including at least one diaphragm portion and a diaphragm chamber defined at least partially by the at least one diaphragm portion. A nozzle hole is located over the at least one diaphragm portion. An ejection chamber that receives a primary fluid to be ejected is defined between the nozzle hole and the least one diaphragm portion. A secondary dielectric fluid reservoir containing a secondary dielectric fluid is in fluid communication with the diaphragm chamber to supply the secondary dielectric fluid to the diaphragm chamber.




These and other features and advantages of this invention are described in, or are apparent from, the following detailed description of various exemplary embodiments of the systems and methods according to this invention.











BRIEF DESCRIPTION OF THE DRAWINGS




Various exemplary embodiments of the systems and methods of this invention described in detail below, with reference to the attached drawing figures, in which:





FIG. 1

is a cross-sectional view of an exemplary embodiment of a single fluid ejector using a sealed diaphragm in a state where the diaphragm is deflected;





FIG. 2

is a cross-sectional view of the single fluid ejector of

FIG. 1

in a state where the diaphragm is ejecting a drop of fluid;





FIG. 3

is a cross-sectional view of the single fluid ejector of

FIG. 1

in a state where the diaphragm is at rest;





FIG. 4

is a cross-sectional view of a first exemplary embodiment of a fluid ejector according to this invention, using a secondary dielectric fluid with a sealed diaphragm, in a state where the diaphragm is deflected;





FIG. 5

is a cross-sectional view of the fluid ejector of

FIG. 5

in a state where the diaphragm is ejecting a drop of fluid;





FIG. 6

is a cross-sectional view of the fluid ejector of

FIG. 5

in a state where the diaphragm is at rest;





FIG. 7

is a cross-sectional view of the first exemplary embodiment illustrating the feed holes;





FIG. 8

is a cross-sectional view of a second exemplary embodiment of a fluid ejector according to this invention; and





FIG. 9

is a partial plan view of the secondary embodiment shown in

FIG. 8

illustrating the offset of the fluid inlet and the “burping” channel.











DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS




A fluid ejection system according to this invention operates on the principle of electrostatic or magnetic attraction. In various exemplary embodiments, the fluid ejection system includes a sealed diaphragm arrangement having at least one diaphragm portion and a diaphragm chamber defined at least partially by the at least one diaphragm portion, a nozzle hole located over the at least one diaphragm portion, an ejection chamber defined between the nozzle hole and the least one diaphragm portion and a secondary dielectric fluid reservoir containing a secondary dielectric fluid. The ejection chamber receives a primary fluid to be ejected, which may or may not be a dielectric fluid. The secondary dielectric fluid reservoir is in fluid communication with the diaphragm chamber to supply the secondary dielectric fluid to the diaphragm chamber. In various exemplary embodiments, the secondary dielectric fluid is a liquid, a substantially incompressible fluid, and/or a high performance dielectric fluid and/or dielectrically enhanced fluid having a dielectric constant greater than 1. The use of a secondary dielectric fluid reservoir containing a secondary dielectric fluid provides a fluid ejection system with improved performance, particularly when the secondary dielectric fluid is a high performance dielectric fluid having a dielectric constant greater than 1.




In various exemplary embodiments, the fluid ejection system includes an electrode arrangement that causes the diaphragm portion to deflect when a drive signal is applied to at least one electrode of the electrode arrangement to generate an electrostatic field between the at least one electrode and the diaphragm portion. The diaphragm portion is attracted towards the at least one electrode by an electrostatic force of the generated electrostatic field.




As the diaphragm portion is deflected, the secondary dielectric fluid supplied to the diaphragm chamber is allowed to flow into or out of the secondary dielectric fluid reservoir. Thus, the electrostatic force need not compress or expand the volume of the secondary dielectric fluid in the diaphragm chamber to deflect the diaphragm portion. Accordingly, substantially incompressible fluids and/or high performance dielectric fluids having a dielectric constant greater than 1 may be advantageously used for the secondary dielectric fluid.




Since the electrostatic field is not across the ejection fluid, an increased variety of ejection fluid designs mat be employed, such as polar, non-polar, conductive or non-conductive.




If the electrode is situated so that the diaphragm portion deflects into the ejection chamber defined between the nozzle hole and the diaphragm portion, a drop of fluid is ejected through the nozzle hole when the diaphragm portion deflects. After a drop is ejected, the movement of the diaphragm portion is reversed, either through normal resilient restoration actions of the deformed diaphragm portion or through an applied force. The reversed movement of the diaphragm portion may be used to refill the ejection chamber with fluid to be ejected.




If the electrode is situated so that the diaphragm portion deflects away from the ejection chamber, fluid is overfilled in the ejection chamber when the diaphragm portion deflects. When the drive signal applied to the electrode is removed, the movement of the diaphragm portion is reversed, either through normal resilient restoration actions of the deformed diaphragm portion or through an applied force, to eject a drop of fluid.




The fluid ejection systems of this invention may be easily produced via monolithic batch fabrication based on the common production technique of silicon-based surface micro-machining and would have the potential for very low cost of production, high reliability and “on demand” drop size modulation. However, while the following discussion of the systems and methods of this invention may refer to aspects specific to silicon based surface micromachining, in fact other materials and production techniques for the fluid ejection systems of this invention are possible. Also, the systems and methods of the invention may be utilized in any mechanical configuration of such an ejector (e.g., “roof shooter” or “edge shooter”) and in any size array of ejectors.





FIGS. 1-3

show a simplified illustration of a single ejector in a “roof shooter” configuration is shown in

FIGS. 1-3

. As shown in

FIG. 1

, the ejector


100


includes a base plate


110


, an electrode


120


, a diaphragm


130


and a faceplate


140


with a nozzle hole


142


. A diaphragm chamber


132


is sealed from the fluid to be ejected by the diaphragm


130


. In this example, air is contained in the diaphragm chamber


132


.





FIG. 3

shows an initial state of operation with the diaphragm


130


in an undeflected state. As shown in

FIG. 1

, as an electrostatic field is generated across the air gap between the electrode


120


and the diaphragm


130


, the diaphragm


130


is deflected into a deflected state. As the diaphragm


130


is deflected, fluid is drawn into the space created by the deflected diaphragm


130


from a reservoir, which may be located at any part of the periphery of the ejector


100


.




Assuming a uniform applied electrostatic force across the diaphragm


130


, the relationships may be approximated as follows:








F


=(κ∈


0




A


)(


E




2


)/2  (1)






where:




κ is the relative permitivity (=∈/∈


0


) also called dielectric constant, of the fluid;







0


is the permitivity of free space (i.e., vacuum),;




A is the cross sectional area of the electrode; and




E is the electrostatic field strength.




This may be recast as an applied pressure as follows:








P


=(κ∈


0


)(


E




2


)/2.  (2)






For a circular diaphragm of diameter “d” (radius “r”), the maximum deflection occurring at the center of the diaphragm is approximately:






δ=(


Pr




4


)/(64


D


);  (3)






where:




D=(Et


3


)/(12(1−u


2


));




E is Young's Modulus;




t is the diaphragm thickness; and




u is Poisson's ratio.




In actuality, as the diaphragm


130


deflects, the center of the diaphragm


130


will experience an electrostatic field, and hence a force, which is different than that experienced by the periphery of the diaphragm


130


. These relationships, however, serve to illustrate the basic approach.




When the fluid is to be ejected, the electrostatic field is removed so that the resilient restoration force of the diaphragm


130


causes the diaphragm


130


to return to its undeflected state shown in FIG.


3


.

FIG. 2

shows an intermediate non-static state between the deflected and undeflected states shown in

FIGS. 1 and 3

, respectively. The resilient restoration force is transferred to the fluid, causing some fluid to be forced back into the reservoir and some fluid to be ejected through the nozzle hole


142


, as shown in FIG.


3


. This action is somewhat analogous to a “cocked” spring. The percentage of the fluid which is expelled as a drop, relative to the amount of fluid being moved by the diaphragm


130


, may be controlled through specific design parameters of the ejector


100


. Such parameters include the size of the diaphragm


130


, the applied force, the distance between the diaphragm


130


and the faceplate


140


and other unique dimensions and features that may help govern flow, such as, for example, incorporating valves into the ejector


100


. This volumetric efficiency can be enhanced by optimizing the “cocked” geometry of the diaphragm.




As seen from the equations governing the deflection of the diaphragm


130


, a key parameter limiting the available force exerted on the fluid during ejection is the dielectric constant of the compressible fluid in the diaphragm chamber


132


. In this case, air has a dielectric constant of approximately 1. While using air as the working dielectric may offer simplified manufacturing, doing so may limit the overall performance of the ejector


100


. For example, a much higher voltage is required to deflect the diaphragm, which may result in increased power dissipation in the ejector


100


.




Various exemplary embodiments of the systems and methods of this invention overcome such drawbacks. In a first exemplary embodiment of the fluid ejection systems according to this invention, shown in

FIGS. 4-7

, a fluid ejector


200


has a sealed diaphragm arrangement comprising a diaphragm portion


230


and a diaphragm chamber


232


. In this exemplary embodiment, the diaphragm chamber


232


contains an incompressible secondary dielectric fluid


234


.




In the exemplary embodiment shown in

FIGS. 4-7

, the sealed diaphragm arrangement is formed on a substrate


210


. An electrode


220


is situated on the substrate


210


opposite the diaphragm portion


230


. A faceplate


240


with a nozzle hole


242


is situated on a side of the diaphragm portion


230


opposite the substrate


210


.




An ejection chamber


250


is defined between the faceplate


240


and the diaphragm portion


230


. A fluid


252


to be ejected is supplied to the ejection chamber


250


of the fluid ejector


200


from a fluid reservoir, which may be located separate from the fluid ejector


200


. As shown in

FIGS. 4-6

, a fluid reservoir


260


may be disposed on a side of the substrate


210


opposite the diaphragm portion


230


. As shown in

FIG. 7

, an inlet hole


254


may be formed through the substrate


210


that leads to the fluid reservoir


260


.




The secondary dielectric fluid


234


may be supplied from a secondary dielectric fluid reservoir


270


, which may also be located separate from the fluid ejector


200


. As shown in

FIGS. 4-6

, the secondary dielectric fluid reservoir


270


may be disposed on a side of the substrate


210


opposite the diaphragm portion


230


. As shown in

FIG. 7

, a passageway


236


may be formed through the substrate


210


that leads to the secondary dielectric fluid reservoir


270


.




The fluid ejector


200


operates on the principle of electrostatic attraction as illustrated in

FIGS. 4-6

.

FIG. 4

shows an initial state and

FIGS. 5-6

show a fluid drop being ejected. A drive signal is applied to the electrode


220


to generated an electrostatic field between the electrode


220


and the diaphragm portion


230


. As shown in

FIG. 5

, an attractive electrostatic force causes the diaphragm portion


230


to deflect towards the electrode


220


into a deformed state. Upon deforming, the fluid


252


is drawn into the ejection chamber


250


to overfill the ejection chamber


250


. A pressure is transmitted from the deflecting diaphragm portion


230


to the secondary dielectric fluid


234


causing the secondary dielectric fluid


234


to flow through the passageway


236


and into the secondary dielectric fluid reservoir


270


. Thus, the electrostatic force need not overcome the incompressibilty of the secondary dielectric fluid


234


to deflect the diaphragm portion


230


.




The drive signal is then removed from the electrode


220


so that the movement of the diaphragm portion


230


is reversed, either through resilient restoration actions of the deformed diaphragm portion


230


and/or through an applied force, to expel a drop of the fluid


252


through the nozzle hole


242


. For example, although not shown, a second electrode may be associated with the faceplate


240


to apply a second electrostatic force to attract the diaphragm portion


230


in the opposite direction.




As previously described above with respect to the ejector


100


shown in

FIGS. 1-3

, the percentage of the fluid


252


that is expelled as a drop, relative to the amount of fluid being moved by the diaphragm portion


230


, may be controlled through specific design parameters of the ejector


200


. The parameters include the size of the diaphragm portion


230


, the applied force(s), the distances between the diaphragm portion


230


and the faceplate


240


and other unique features that may help govern flow, such as, for example, incorporating valves into the ejector


200


.




In various exemplary embodiments of the fluid ejection systems according to this invention, a high-performance dielectric fluid is used for the secondary dielectric fluid to enable significantly higher forces to be applied to the fluid. For example, distilled water has a dielectric constant, κ, of about 78. This means that a diaphragm structure may be designed to allow about 78 times the “spring” force to be applied to the fluid to be ejected as compared to an approach using air. Distilled water also has a very low conductivity, about 10


−6


S/m, which enables low energy usage. Other dielectric fluids such as S-fluids, T-fluids, oils, organic solutions, etc. may be used. S-fluids and T-fluids are test fluids having the same composition as various inks such as, for example, dye-based aqueous inks, microemulsion inks, liquid crystalline inks, hot-melt inks, liposomic inks, and pigmented inks, without any colorants. Possible organic fluids include, for example, ethylene glycol, propanediol, diethylene glycol, glycerol, trihydroxypropane, butanediol, pentanediol and dimethyl sulfoxide. The design considerations for the secondary dielectric fluid include its dielectric constant, its wetting characteristics and its stability for electric field strength and applied voltage. Viscosity is also a consideration for the desired fluid flow with movement of the diaphragm.





FIG. 8

shows a second exemplary embodiment of a fluid ejector


300


according to this invention. In the second exemplary embodiment, the fluid ejector


300


has a sealed diaphragm arrangement comprising a diaphragm portion


330


and a diaphragm chamber


332


. The diaphragm chamber


332


contains a high-performance dielectric fluid


334


.




In the exemplary embodiment shown in

FIG. 8

, the sealed diaphragm arrangement is formed on a substrate


310


. An electrode


320


is situated on the substrate


310


opposite the diaphragm portion


330


. A faceplate


340


with a nozzle hole


342


is situated on a side of the diaphragm portion


330


opposite the substrate


310


.




An ejection chamber


350


is defined between the faceplate


340


and the diaphragm portion


330


. A fluid


352


to be ejected is supplied to the ejection chamber


350


of the fluid ejector


300


from a fluid reservoir


360


formed on a side of the substrate


310


opposite the diaphragm portion


330


. As shown in

FIG. 8

, an inlet hole


354


is formed through the substrate


310


that leads to the fluid reservoir


360


.




The secondary dielectric fluid


334


is supplied from a secondary dielectric fluid reservoir


370


that is also formed on a side of the substrate


310


opposite the diaphragm portion


330


. As shown in

FIG. 8

, a passageway


336


is formed through the substrate


310


that leads to the secondary dielectric fluid reservoir


370


.




The fluid reservoir


360


and the secondary dielectric fluid reservoir


370


may include packing foam


380


that reduces “sloshing” and formation of bubbles in the respective fluids. The fluid reservoir


360


and the secondary dielectric fluid reservoir


370


may be sealed tanks and may be permanently attached to the substrate


310


.




In the second exemplary embodiment, the fluid ejector


300


includes a “burping” channel


390


that allows the diaphragm chamber


332


to be completely filled with the secondary dielectric fluid


334


. The channel


390


may be in fluid communication with atmosphere or with an overflow basin


392


, which may be in fluid communication with atmosphere. As shown in

FIG. 9

illustrating a partial plan view of the dashed circle in

FIG. 8

, the second exemplary embodiment has the “burping” channel


390


offset from the inlet hole


354


so that the fluid


352


can reach the ejection chamber


350


without interference.




As the diaphragm chamber


332


is supplied with the secondary dielectric fluid


334


, any air in the diaphragm chamber


332


is purged or “burped” from the diaphragm chamber


332


through the channel


390


. Some of the secondary dielectric fluid


334


may also be forced out of the diaphragm chamber


332


through the channel


390


to ensure that all of the air has been purged. The overflow basin


392


provides a convenient receptacle for the excess secondary dielectric fluid


334


.




In an array of fluid ejectors, the fluid reservoir


360


and the secondary dielectric fluid reservoir


370


may be common to each of the fluid ejectors


300


. Similarly, the “burping” channel


390


and the overflow basin


392


may be common to each of the fluid ejectors


300


. Further, once the diaphragm chamber


332


is completely filled, the channel


390


may remain open or may be sealed.




The fluid ejector


300


operates as described above with respect to the first embodiment.




The inlet hole


354


and the passageway


336


may be formed through the substrate


310


using a modified Bosch etch. Such a method is disclosed in copending U.S. patent application Ser. No. 09/723,243, which is incorporated herein by reference in its entirety.




If needed, a modulated drive signal as disclosed in copending U.S. patent application Ser. No. 09/718,480, which is incorporated herein by reference in its entirety, may be used to increase dielectric fluid breakdown latitude. The essence of this approach is using a substantially constant electrostatic field throughout the “cocking” motion of the diaphragm. For fluids whose breakdown strength changes as the critical breakdown dimension change, the input drive signal may be suitably tailored to obtain substantially the maximum possible field strength. In more detail, to minimize the chance of electrical breakdown or other electrochemical reactions occurring within the dielectric fluid, the drive signal may be tailored to have certain specified characteristics. For example, the system may be driven at a suitably high frequency. Alternatively, or additionally, a bi-polar pulse train at the desired frequency may be used.




While this invention has been described in conjunction with the exemplary embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the exemplary embodiments of the invention, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention. For example, the diaphragm may be configured as a bi-directional diaphragm as disclosed in copending U.S. patent application Ser. No. 09/718, 476, filed Nov. 24, 2000, which is incorporated herein by reference in its entirety.



Claims
  • 1. A fluid ejection system, comprising:a sealed diaphragm arrangement including at least one diaphragm portion and a diaphragm chamber defined at least partially by the at least one diaphragm portion; a nozzle hole located proximate the at least one diaphragm portion; an ejection chamber defined between the nozzle hole and the least one diaphragm portion, the ejection chamber receiving a primary fluid to be ejected; and a secondary dielectric fluid reservoir containing a secondary dielectric fluid, the secondary dielectric fluid reservoir being in fluid communication with the diaphragm chamber to supply the secondary dielectric fluid to the diaphragm chamber.
  • 2. The fluid ejection system of claim 1, wherein the secondary dielectric fluid is a liquid.
  • 3. The fluid ejection system of claim 1, wherein the secondary dielectric fluid is substantially incompressible.
  • 4. The fluid ejection system of claim 1, wherein the secondary dielectric fluid is a high performance dielectric fluid having a dielectric constant greater than 1.
  • 5. The fluid ejection system of claim 1, wherein the secondary dielectric fluid reservoir includes a foam insert.
  • 6. The fluid ejection system of claim 1, wherein the secondary dielectric fluid reservoir is a vented tank.
  • 7. The fluid ejection system of claim 1, further comprising:a substrate that at least partially defines the diaphragm chamber; and a secondary dielectric feed hole formed through the substrate to communicate with the diaphragm chamber and the secondary dielectric fluid reservoir.
  • 8. The fluid ejection system of claim 7, wherein the secondary dielectric fluid reservoir is disposed on a side of the substrate opposite the sealed diaphragm arrangement.
  • 9. The fluid ejection system of claim 8, wherein the secondary dielectric fluid reservoir is fixedly connected to the substrate.
  • 10. The fluid ejection system of claim 1, further comprising:a secondary dielectric feed hole in fluid communication with the diaphragm chamber and the secondary dielectric fluid reservoir; and a channel in fluid communication with the diaphragm chamber, the channel being separate from the secondary dielectric feed hole.
  • 11. The fluid ejection system of claim 10, further comprising an opening of the channel that is in communication with atmosphere.
  • 12. The fluid ejection system of claim 10, further comprising an overflow basin that is in fluid communication with the channel.
  • 13. The fluid ejection system of claim 12, wherein the overflow basin is in fluid communication with atmosphere.
  • 14. A method for ejecting a fluid from a fluid ejector having a sealed diaphragm arrangement, comprising:supplying a primary fluid to an ejection chamber of the fluid ejector; supplying a secondary dielectric fluid to a diaphragm chamber of the sealed diaphragm arrangement from a secondary dielectric fluid reservoir; moving a diaphragm of the sealed diaphragm arrangement to eject the primary fluid; and permitting movement of the secondary dielectric fluid between the diaphragm chamber and the secondary dielectric fluid reservoir to compensate for movement of the diaphragm.
  • 15. The method of claim 14, wherein supplying the secondary dielectric fluid to the diaphragm chamber comprises completely filling the diaphragm chamber.
  • 16. The method of claim 14, wherein supplying the secondary dielectric fluid to the diaphragm chamber comprises burping the diaphragm chamber.
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Entry
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