A fluid ejection device is a component of a fluid ejection system that ejects fluid. A fluid ejection device includes a number of fluid ejecting nozzles. Through these nozzles, fluid, such as ink and fusing agent among others, is ejected. An ejection chamber holds an amount of fluid to be ejected and a fluid actuator within the ejection chamber operates to eject the fluid through the nozzle.
The accompanying drawings illustrate various examples of the principles described herein and are part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Fluid ejection devices, as used herein, may describe a variety of types of integrated devices with which small volumes of fluid may be ejected. In a specific example, these fluid ejection devices are found in any number of printing devices such as inkjet printers, multi-function printers (MFPs), and additive manufacturing apparatuses. The fluidic systems in these devices are used for precisely, and rapidly, dispensing small quantities of fluid. For example, in an additive manufacturing apparatus, the fluid ejection system dispenses fusing agent. The fusing agent is deposited on a build material, which fusing agent facilitates the hardening of build material to form a three-dimensional product.
Other fluid ejection systems dispense ink on a two-dimensional print medium such as paper. For example, during inkjet printing, fluid is directed to a fluid ejection device. Depending on the content to be printed, the system in which the fluid ejection devices is disposed determines the time and position at which the ink drops are to be released/ejected onto the print medium. In this way, the fluid ejection device releases multiple ink drops over a predefined area to produce a representation of the image content to be printed. Besides paper, other forms of print media may also be used. Accordingly, as has been described, the devices and methods described herein may be implemented in two-dimensional printing, i.e., depositing fluid on a substrate, and in three-dimensional printing, i.e., depositing a fusing agent or other functional agent on a material base to form a three-dimensional printed product.
As will be appreciated, examples provided herein may be formed by performing various microfabrication and/or micromachining processes on at least one substrate to form and/or connect structures and/or components. The substrate may comprise a silicon based wafer or other such similar materials used for microfabricated devices (e.g., glass, gallium arsenide, metals, ceramics, plastics, etc.). Examples may comprise microfluidic channels, fluid actuators, nozzles, volumetric chambers, or any combination thereof. Microfluidic channels and/or chambers may be formed by performing etching, microfabrication (e.g., photolithography), micromachining processes, or any combination thereof in a substrate. Accordingly, microfluidic channels and/or chambers may be defined by surfaces fabricated in the substrate of a microfluidic device. As used herein, a microfluidic channel or a microfluidic chamber may be so described because such channels and chambers may facilitate storage and conveyance of volumes of fluid in the nanoliter scale, picoliter scale, microliter scale, etc.
Examples provided herein may implement fluid actuators, where such fluid actuators may comprise thermal actuators, piezo-membrane actuators, electrostatic actuators, mechanical/impact driven membrane actuators, magnetostrictive drive actuators, electrochemical actuators, other such microdevices, or any combination thereof. In some examples, a fluid actuator may be disposed in a microfluidic volume, such as a channel or chamber. Actuation of the fluid actuator may cause displacement of fluid proximate the fluid actuator, and such fluid displacement, in turn, may result in flow of fluid in the microfluidic volume. Accordingly, such example fluid actuators disposed in microfluidic volumes to cause fluid flow therein may be referred to as “micropumps.” In some examples, a fluid actuator may be disposed in a microfluidic chamber fluidically coupled to a nozzle through which fluid drops may be ejected. In these examples, actuation of the fluid actuator may cause displacement of fluid proximate the fluid actuator such that a fluid drop may be ejected via the nozzle. Accordingly, such example fluid actuators disposed in ejection chambers fluidically coupled to nozzles may be referred to as “fluid ejectors.”
While such fluidic ejection devices have increased in efficiency in ejecting various types of fluid, enhancements to their operation can yield increased performance. As one example, the operation of some ejectors may alter the composition of the fluid passing through the ejection chamber. For example, a thermal ejector heats up in response to an applied voltage. As the thermal ejector heats up, a portion of the fluid in an ejection chamber vaporizes to form a bubble. This bubble pushes fluid out the nozzle and onto the print medium. When the ejector is not firing, portions of the fluid evaporate through the nozzle such that the fluid becomes depleted of water or other volatile solvents. In other words, the fluid becomes more concentrated and more viscous. Fluid that is depleted of water can negatively influence the nozzles and can result in reduced fluid quality.
This is partly addressed by circulating the fluid passing to the nozzle and/or to the chamber. However, the desirable impact of recirculating mechanisms is reduced due to fluid mechanics. For example, fluid is supplied to the fluid ejection device die via a fluid supply system. A fluid supply system may include fluid supply components, such as pumps, regulators, tanks, and other such components that apply fluid pressure differentials to the fluid supply system and fluid ejection devices connected thereto to thereby drive fluid through these fluid supply components and fluid ejection devices connected thereto. In some fluid ejection systems, fluidic aspects of fluid ejection devices implemented therein may limit the effects of this fluid flow in the chambers and the fluid passages of the fluid ejection devices.
Accordingly, the present specification describes a fluid ejection device that solves these and other issues. Specifically, the present specification describes a fluid ejection device and method that force flow through an ejection chamber via a pressure differential. The fluid ejection devices may also adjust fluid flow through ejection chambers with at least one micropump located proximate to and fluidically connected with the ejection chambers. In these examples, the fluid ejection device includes inlet passages and outlet passages that are fluidically coupled to channels on the back of the fluid ejection device having different fluid pressures.
Such a flow generated by a pressure differential cools the fluid ejection device which may be heated by actuating thermal ejectors and ensures uniformly printed fluid, and provides fresh fluid to the nozzle. However, pressure differentials by themselves may vary across different nozzles due to pressure drops caused by different path lengths, geometries, etc. Moreover, if the pressure differential is too great, excessive flow rates may result, which can lead to changes in composition of the fluid, i.e. solvent depletion. Still further, by always providing fresh fluid to the nozzle, the evaporation rate of solvents can increase, which as noted above can cause a change in the composition of the fluid, resulting in a decreased print quality. Moreover, such pressure differential flow is applied across multiple nozzles. Such a bulk operation therefore operates on all nozzles the same, regardless of differences between the nozzles.
Accordingly, examples provided herein further include at least one micropump to facilitate device-level and/or chamber-level control of fluid flow through to thereby increase the operating efficiency of a fluid ejection system. Specifically, a micropump allows for programmatically applying an actuation pulse to individual micropumps. Local heating can also be somewhat mitigated by actuating micropumps just before ejecting drops with a given fluid ejector.
Accordingly, the present specification describes a hybrid system for facilitating fluid flow through an ejection chamber, which fluid flow enables through-chamber circulation of fluid driven at least in part by system-level pressure differentials and at least in part by micropump actuation. In some examples, such through-chamber circulation of fluid may be referred to as micro-recirculation. In particular, for a fluid ejection device, such as a printhead or printhead module, fluid is circulated through each ejection chamber of the fluid ejection device at least in part by supplying and collecting the fluid at pressure differentials. For example, fluid supplied to manifolds, channels, and ultimately ejection chambers may be driven at a first pressure, and collection of fluid from the chambers, channels, and manifolds may be driven at a second pressure that is less than the first pressure. In one specific example, the fluid supply may be driven at a positive pressure, and the fluid collection may be driven by a vacuum. In another example, the fluid pressure of the fluid collection may be less such that fluid from the supply is driven into the fluid collection path.
Furthermore, the fluid flow through the ejection chamber may be selectively adjusted by actuation of a micropump that is proximate to, and fluidically connected to, the ejection chamber. For example, while pressure differentials may generate a flow through an ejection chamber at a particular rate, F1, the flow rate may be temporarily adjusted to a different value, F2, via actuation of the micropump. In some examples, actuation of the micropump may increase the flow rate. That is, actuation of the micropump may increase the pressure differential between the inlet and the outlet of the ejection chamber. In other examples, actuation of the micropump may decrease the flow rate. That is, actuation of the micropump may reduce the pressure differential between the inlet and the outlet of the ejection chamber. Thus a customized flow may be generated through an ejection chamber based on the selective activation, and placement, of such micropumps throughout the fluid ejection device. Such a customized flow rate facilitates customization of the operation of the fluid ejection device based on system and fluid characteristics
Accordingly, differential pressures can be augmented or reduced by micropumps to tailor the flow to ejection chambers and/or nozzles as desired to compensate for pressure non-uniformities caused by geometry effects. The placement of the ejector relative to the nozzle can be chosen to augment flow in low flow regions (by placing the pump upstream of the ejector) and/or decrease the flow in high flow regions (by placing the pump downstream of the ejector). The temperature increase due to pump firing can be mitigated by the cooling effect of the differential pressure method. In such examples, positioning of a micropump relative to the ejection chamber may correspond to whether actuation of the micropump increases or decreases a flow rate of fluid through the chamber. For example, in a thermal actuator-based micropump, if the micropump is positioned on the inlet passage side of the ejection chamber, actuation of the micropump may increase a flow rate of fluid through the ejection chamber. Conversely, if the micropump is positioned on the outlet passage side of the ejection chamber, actuation of the micropump may decrease a flow rate of fluid through the ejection chamber. In another example, in a membrane-based actuator micropump, deflection of the membrane into the microvolume or away from the microvolume may cause different flow characteristics.
Specifically, the present specification describes a fluid ejection device. The fluid ejection device includes a plurality of nozzles and a plurality of ejection chambers. The plurality of ejection chambers includes a respective ejection chamber which is fluidically coupled to a respective nozzle of the plurality of nozzles. The fluid ejection device also includes a plurality of inlet passages. The inlet passages are fluidically coupled to the ejection chambers and input fluid to the ejection chambers at a first pressure. The fluid ejection device also includes a plurality of outlet passages. The plurality of outlet passages are fluidically coupled to the ejection chambers and outputs fluid from the ejection chamber at a second pressure that is less than the first pressure. Accordingly fluid circulates through the ejection chambers based on the pressure difference between the first pressure and the second pressure. The fluid ejection device also includes at least one micropump fluidically coupled to at least one ejection chamber to pump fluid through the at least one ejection chamber.
In another example, the fluid ejection device includes a plurality of nozzles and a plurality of ejection chambers. The plurality of ejection chambers includes a respective ejection chamber which is fluidically coupled to a respective nozzle of the plurality of nozzles. The fluid ejection device also includes a plurality of inlet passages which includes a respective inlet passage fluidically coupled to the respective ejection chamber. The fluid ejection device also includes a plurality of outlet passages which includes a respective outlet passage fluidically coupled to the respective ejection chamber. In this example, the fluid ejection device includes at least one input channel. The at least one input channel 1) is fluidically coupled to at least a subset of inlet passages of the plurality of inlet passages and 2) supplies fluid to the subset of inlet passages at a first pressure. The fluid ejection device also includes at least one output channel. The at least one output channel 1) is fluidically coupled to at least a subset of outlet passages of the plurality of outlet passages and 2) receives fluid from the subset of outlet passages at a second pressure different than the first pressure to facilitate fluid circulation through respective ejection chambers fluidically coupled to the subset of inlet passages and the subset of outlet passages. The fluid ejection device also includes at least one micropump fluidically coupled to at least one ejection chamber to pump fluid through the at least one ejection chamber.
The present specification also describes a method. According to the method, fluid is circulated through a plurality of ejection chambers at a first flow rate by 1) supplying fluid to the plurality of ejection chambers at a first pressure and 2) collecting fluid from the plurality of ejection chambers at a second pressure that is lower than the first pressure. The circulation of fluid is selectively adjusted through the plurality of ejection chambers to a second flow rate by actuating at least one micropump fluidically coupled to the plurality of ejection chambers.
Turning now to the figures,
The nozzles (102) of the fluid ejection device (100) may be arranged in columns or arrays such that properly sequenced ejection of fluid from the nozzles (102) causes characters, symbols, and/or other graphics or images to be printed on the print medium as the fluid ejection device (100) and print medium are moved relative to each other.
The fluid ejection device (100) may be coupled to a controller that controls the fluid ejection device (100) in ejecting fluid from the nozzles (102). For example, the controller defines a pattern of ejected fluid drops that form characters, symbols, and/or other graphics or images on the print medium. The pattern of ejected fluid drops is determined by the print job commands and/or command parameters received from a computing device.
The fluid ejection device (100) may be formed of various layers. For example, a nozzle substrate (104) may define the ejection chambers and nozzles (102). The nozzle substrate (104) may be formed of SU-8 or other material. Other layers of the fluid ejection device (100) may be formed of other layers.
Turning now to
During fluid ejection, fluid is depleted from the ejection chamber (106). Accordingly, the fluid ejection device (100) includes a plurality of inlet passages (110) and a plurality of outlet passage (112). An inlet passage (110) is fluidically coupled to an ejection chamber (106) and supplies fluid to the ejection chamber (106). An outlet passage (112) is also fluidically coupled to the ejection chamber (106) and collects fluid from the ejection chamber (106). In some examples, the inlet fluid pressure is different than the outlet fluid pressure. For example, the inlet passage (110) may supply fluid to the ejection chamber (106) at a first pressure, P1 and the outlet passage (112) may collect fluid from the ejection chamber (106) at a second pressure, P2. The second pressure, P2, may be less than the first pressure, P1, such that a pressure differential exists. Such pressures may be generated by respective regulators coupled to the inlet passage (110) and the outlet passage (112).
This pressure differential generates a flow (114) through the ejection chamber (106). Such a flow (114) facilitates the replenishment of fluid through the ejection chamber (106) and also facilitates the expulsion of unused fluid from the ejection chamber (106). Thus, a recirculation loop is generated.
In some examples, the passages (110, 112) and ejection chamber (106) may be micro-fluidic structures. In this example, the micro-fluidic passages (110, 112) and micro-fluidic ejection chamber (106) form a micro-recirculation loop. A micro-fluidic structure may be of sufficiently small size (e.g., of nanometer sized scale, micrometer sized scale, millimeter sized scale, etc.) to facilitate conveyance of small volumes of fluid (e.g., picoliter scale, nanoliter scale, microliter scale, milliliter scale, etc.). Such micro-structures prevent sedimentation of the fluid passing there through and ensures that fresh fluid is available within the ejection chamber (106).
In some cases, it may be desirable to adjust the rate of flow through the ejection chamber (106). Accordingly, the fluid ejection device (100) includes at least one micropump (108). A micropump (108) is fluidically coupled to the ejection chamber (106) to pump fluid through the ejection chamber (106). In some examples, as depicted in
Accordingly, such a fluid ejection device provides pressure-difference based flow which may cool the fluid ejection device (100) components and can ensure print uniformity. Moreover, by including a micropump (108), individual flow rates can be generated at each nozzle (102). Moreover, the addition of the micropump (108) provides another tool to increase or decrease the flow rate through an ejection chamber (106). Thus, increased control of flow rates is provided, which flow rates can be controlled per-nozzle (102), thus enhancing the overall control of the printing operation and quality.
That is, the location of the micropump (108) may affect whether a flow rate through the ejection chamber (106) increases or decrease. For example, as described above, in cases where the fluid micropump (108) is upstream of a nozzle (102), flow rate increases through the ejection chamber (106). It may be desirable to place the micropump (108) upstream in regions of low flow as compared to other regions on the fluidic ejection device (100). In some examples, different nozzles (102) within a fluid ejection device (100) may have corresponding micropumps (108) disposed at different locations. Accordingly, fluid flow through individual nozzles (102) may be tailored based on different existing characteristics or different desired operating characteristics for each nozzle (102).
Returning to the flow, in this example, the flow (218) resulting from the formation of the vapor bubble (216), augments the pressure differential driven flow (114) resulting from a pressure difference between P1 and P2 to result in a flow through the ejection chamber (106) that is greater than the flow rate based solely on the pressure differential. In this example, the micropump (108) may be referred to as a boost pump.
In this example, the flow (320) resulting from the formation of the vapor bubble (216), counters the pressure differential driven flow (114) resulting from a pressure difference between P1 and P2 to result in a flow through the ejection chamber (106) that is less than the flow rate based solely on the pressure differential.
The direction of the net fluid flow resulting from the deflection is based on an initial and secondary state of the piezoelectric membrane (422). For example, as depicted in
In some examples, circulating (block 601) the fluid as described herein may include inputting fluid at the first pressure to input channels that are fluidically coupled to respective ejection chambers (
As described above, for any number of reasons it may be desirable to change the flow rate. For example, an increased flow rate may increase the quality of fluid passed to the nozzle (
As such, the method (600) includes selectively adjusting (block 602) circulation within at least one ejection chamber (
In some examples, fluid is passed to the plurality of inlet passages (110) via at least one input channel (728). The at least one input channel (728) is indicated in dashed lines in
Returning to the at least one input channel (728), the at least one input channel (728) is fluidically coupled to at least a subset of inlet passages (110) of the plurality.
In some examples, fluid is passed from the plurality of outlet passages (112) via at least one output channel (730). The at least one fluid output channel (730) is indicated in dashed lines in
Returning to the at least one output channel (730), the at least one output channel (730) is fluidically coupled to at least a subset of outlet passages (112) of the plurality. The input channel (728) and output channel (730) are separated from one another by a rib (736) arranged under the ejector (734) and between the inlet passages (110) and the outlet passages (112). Such a rib (736) provides structural rigidity against mechanical and gravitational force existent within the system.
In this example, fluid flows through the input channel (728) and passes through the various inlet passages (110), it then flows perpendicular across the ejector (734) where it is ejected. Fluid that is not ejected is directed, via differential pressures between the inlet passages (110) and the outlet passages (112) to the output channel (730). That is, as depicted in
Returning to the fluid flow, fluid passes into an input channel (728) which may be disposed under an inlet passage (110). The fluid then passes through the inlet passage (110) where it is directed through the ejection chamber (
Fluid that is not expelled is passed to the outlet passage (112) where it is transferred to the output channel (730). Thus, the fluid ejection device (100) provides for a micro-recirculation loop which allows effective delivery of fluid for ejection.
The flow through the recirculation loop is provided in part by a pressure differential between the input channel (728) and the output channel (730). Such a pressure differential is provided by a pressured fluid source (838) that is fluidically coupled to the input channel (728) and output channel (730), but remote from the fluid ejection device (100). Pressurized fluid source (838) creates a pressure gradient across the ejection chamber (106) such that the fluid supplied by pressurized fluid source (838) is circulated through and across the ejection chamber (106), reducing particle settling and transferring excess heat away from the ejector. The fluid discharged away from the ejection chamber (106) is not permitted to remix with the fluid entering the ejection chamber (106). As a result, any heat introduced by the ejector (734) is transferred away from the ejection chamber (106). In addition, because the pressurized fluid source (838) is remote from the fluid ejection device (100), pressurized fluid source (838) does not introduce additional heat to the fluid ejection device (100) or to the ejection chamber (106). As a result, fluid ejection errors caused by non-uniform or excessive temperature of the fluid within the ejection chamber (106) may be reduced.
As described above, in some cases it may be desirable to alter the fluid flow rate between the inlet passage (110) and the outlet passage (112). Accordingly, a micropump (108) fluidically coupled to a nozzle (102) may be actuated to either augment the flow in the differential flow direction or to counter the flow in the differential flow direction as described above. Thus, a customized flow past each nozzle (102) may be generated.
In the example depicted in
Still further, the number of ejection chambers (
Moreover, while
In this example, fluid at a first pressure, P1, is passed to the fluid ejection device (100) via a first input channel (728a). As described above, the fluid moves through a first inlet passage (110a) past a first fluid micropump (108a) and first ejector (734a) to be expelled into the common output channel (730) via a first outlet passage (112a). In this example, a second pressure, P2, is generated in the output channel (730), which second pressure, P2, is less than the first pressure, P1.
Similarly, fluid at a first pressure, P1, is passed to the fluid ejection device (100) via a second input channel (728b). As described above, the fluid moves through a second inlet passage (110b) past a second micropump (108b) and second ejector (636b) to be expelled into the common output channel (730) via a second outlet passage (112b). In this example, a second pressure, P2, is generated in the output channel (730). Such a system where adjacent ejection chambers (
In this example, fluid at a first pressure, P1, is passed to the fluid ejection device (100) via a common input channel (728). As described above, the fluid moves through a first inlet passage (110a) past a first fluid micropump (108a) and first ejector (734a) to be expelled into the first output channel (730a) via a first outlet passage (112a). In this example, a second pressure, P2, is generated in the first output channel (730a). Which second pressure, P2, is less than the first pressure, P1.
Similarly, fluid at a first pressure, P1, is passed to the fluid ejection device (100) via the common input channel (728). As described above, the fluid moves through a second inlet passage (110b) past a second fluid micropump (108b) and second ejector (734b) to be expelled into the second output channel (730b) via a second outlet passage (112b). In this example, a second pressure, P2, is generated in the second output channel (730b). Such a system where adjacent ejection chambers (
Furthermore, it may be appreciated that the view line C-C along which the cross-sectional view is presented is approximately orthogonal to the diagonal (1542) along which sets of neighboring nozzles may be arranged. Accordingly, other nozzles of the neighboring nozzle sets in which the fourth nozzle (102d), the seventh nozzle (102g), and the 11th nozzle (102k) are grouped may be aligned with the depicted nozzles in the cross-sectional view. Similarly, it may be appreciated that other nozzles of the first nozzle column (1540a), second nozzle column (1540b), third nozzle column (1540c), and fourth nozzle column (1540d) may be aligned with the example nozzles (102u-x) illustrated in the cross-sectional view of
In addition, as shown in dashed line, each respective nozzle (102d, 102g, 102k, 102u-x) may be fluidically coupled to a respective fluid ejection chamber 106a-c, 106u-x. While not shown, the fluid ejection device (100) may include, in each fluid ejection chamber (106a-c, 106u-x) at least one ejector. Furthermore each fluid ejection chamber (10ca-c, 106u-x) may include a micropump (108a-c). Furthermore, each respective fluid ejection chamber (106a-c, 106u-x) may be fluidically coupled to a respective inlet passage (110a-c), and each respective fluid ejection chamber (106a-c, 106u-x) may be fluidically coupled to a respective outlet passage (112a-c). In the cross-sectional view of
In this example, a top surface of each rib (736a-c) of the array of ribs may be adjacent to and engage with a bottom surface (1546) of a substrate (1548) in which the ejection chambers and passages may be at least partially formed. Accordingly, the bottom surface (1546) of the substrate may form an interior surface of the input channels (728a-b) and output channels (730a-b). As shown in
In examples similar to the example of
Some fluid input to the ejection chambers (106a-c) may be ejected via the nozzles (102d, 102g, 102k) as fluid drops. However, to facilitate circulation through the ejection chambers (106a-c), some fluid may be conveyed from the ejection chambers (106a-c) back to the respective output channels (730a-b).
Referring to
For example, as shown in
As shown in
As shown in
In this example, each respective inlet passage (110) may be fluidically coupled to a respective input channel (728), and each respective outlet passage (112) may be fluidically coupled to a respective output channel (730).
The fluid ejection system (1758) also includes a fluid supply system (1760) that supplied fluid to the fluid ejection device (100). A fluid supply system may include fluid supply components, such as pumps (1762a-b) to drive fluid towards the fluid ejection device (100). The fluid supply system (1760) may also include other components such as regulators, tanks, and other such components that apply fluid pressure differentials to the fluid supply system and fluid ejection devices connected thereto to thereby drive fluid through these fluid supply components and fluid ejection devices connected thereto. To further generate the pressure differential, the fluid ejection device (100) includes an input regulator (1764a) fluidically coupled to the fluid supply system (1730) and the input channel (728). The input regulator (1764a) establishes a first pressure for supply fluid. The fluid ejection device (100) also includes an output regulator (1764b) fluidically coupled to the fluid supply system (1730) and the output channel (728). The output regulator (1764g) establishes a second pressure for collected fluid.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/043223 | 7/23/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/023002 | 1/30/2020 | WO | A |
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