The present disclosure relates to a fluid energy reducing device adapted for installation in a tank such as a fuel tank to dissipate the energy and therefore the noise created by waves of fluid moving in the fuel tank.
This section provides background information related to the present disclosure which is not necessarily prior art.
Vehicles including ships, aircraft and automobile vehicles have fluid tanks including fuel tanks that are often molded from a polymeric material which enables the fuel tank to be configured to suit the geometry of the vehicle frame and other components. Automobile fuel tank configurations commonly include non-geometric cavities, wings, and the like to maximize fuel volume in a limited space. During vehicle motion, a liquid fuel in the tank sloshes back and forth, creating waves. As each wave of fuel contacts a fuel tank end, side or cavity wall the wave energy creates high noise levels, which can reach approximately 100 decibels. This noise level can be sustained for 30 seconds or more until the waves dissipate. Multiple designs of internal tank baffles have been used to break up the fuel waves and therefore to reduce the noise levels.
Commonly known baffles for automobile vehicle fuel tanks provide a vertical wall which is normally positioned about midway in the fuel tank. Known baffles have through bores created in the vertical wall which each allow a portion of the fuel to move through the apertures, thereby changing the geometry of the sloshing waves in the fuel tank. Wave energy in common baffle designs is redirected, but not dissipated by flowing around the baffle, or through the baffle apertures. The energy of the waves is often redirected as smaller waves to other portions of the fuel tank where the tank geometry does not create as high a noise level when contacted by the redirected waves. Common baffle designs are therefore not effective at reducing total wave energy as a means to reduce noise.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
A fluid energy reducing device of the present disclosure includes a body having multiple, oppositely directed flow restrictors extending away from opposite sides of the body. Each flow restrictor can have a geometric shape such as a pyramid, triangle, or a conical shape. Fluid such as a fuel traveling in a wave entering the flow restrictors accelerates as the flow area in a flow passage of the flow restrictors decreases. The work performed by accelerating the fluid flow through one or more apertures created in each flow restrictor reduces the energy of the wave, thereby reducing noise in the fluid tank having the device when the reduced size and velocity wave subsequently strikes tank structure or walls.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
Referring to
According to several aspects, the first and second flow restrictors 14, 20 can be configured in repeating rows and columns, for example a first row 28 positioned proximate to a second row 30 and a first column 32 positioned proximate to a second column 34. The number of rows and columns can be varied to suit the surface area required for fluid energy reducing device 10.
Body 12 can further include one or more connecting members 36 integrally connected to body 12 and providing contact locations for fixing body 12 with respect to a tank (not shown in this view). Body 12 can further include one mounting member 38 which is similarly configured as connecting members 36 but can include a size or surface area predetermined to suit the surface or mounting area required for a component such as a fuel pump (not shown). All of the combined first and second flow restrictors 14, 20 together define a flow restrictor field 40. The geometry, quantity, dimensions, and further attributes of the first and second flow restrictors 14, 20 defining flow restrictor field 40 can be varied to suit the requirements of fluid energy reducing device 10.
Referring to
The opposing sides of the proximate ones of the flow restrictors define a flow passage 54 through which fluid such as gasoline in a fuel tank can flow and be discharged via one of the through apertures 26a, 26b. Each of the flow passages 54 open with respect to first body side 18 of body 12. Similarly but oppositely directed, a plurality of flow passages 54a open with respect to second body side 24 of body 12. The plurality of flow passages 54, 54a therefore permit fluid flow starting from either the first or second body side 18, 24 of body 12 to be directed through fluid energy reducing device 10 and discharged on an opposite side. It is noted that fluid energy reducing device 10 can also be modified from the geometry shown in
Referring to
Referring to
Referring to
Referring to
Referring to
Flow restrictor 64 includes a closed apex 74 thereby preventing discharge of fluid through closed apex 74 and forcing fluid through a side through aperture 76 created for example in fourth side 48a. Side through aperture 76 can be oriented at an angle with respect to a longitudinal axis 78 of flow restrictor 64. Using a discharge path such as side through aperture 76 further increases or decreases the energy loss compared to flow via through aperture 70. It is also noted that side through aperture 76 can be created in any of the four walls defining flow restrictor 64.
Flow restrictor 66 also includes a closed apex 74′ similar to closed apex 74 of flow restrictor 64. Flow restrictor 66 is further modified to include both a side through aperture 76′ and a second side through aperture 80. It is noted that side through aperture 76′ and second side through aperture 80 can be positioned in any of the walls of flow restrictor 66. Additional through apertures can be created in any of the restrictor sides. A diameter of either or both of the side through aperture 76′ and second side through aperture 80 can be equal or different with respect to the other through aperture.
A flow restrictor 82 is modified from first and second flow restrictors 14, 20 by modifying the geometry of a through aperture 26c. Through aperture 26c includes a divergent through aperture wall 84 to further modify the flow geometry exiting through aperture 26c.
With continuing reference to
Referring to
Fluid energy reducing devices of the present disclosure can be provided for multiple uses, and in multiple geometries. The through holes can be provided in alternate locations, providing flow is directed into and out of the flow restrictors. Fluid energy reducing device size and shape can vary according to tank geometry, but does not have to match the tank geometry. The flow restrictor dimensions can vary, including length and angular pitch. Fluid energy reducing devices of the present aspects can be used in any tank, container, or ballast containing a liquid to mitigate liquid sloshing energy and noise. Fluid energy reducing devices of the present disclosure can also be made in multiple materials including but not limited to plastic, steel, ceramic and others.
Fluid energy reducing devices of the present disclosure offer several advantages. By providing flow restrictors having decreasing area internal flow passages leading to a through or exit aperture, the energy of fluid waves traveling in a tank having a fluid energy reducing device of the present disclosure will be reduced by the work performed in forcing the fluid to flow through the flow restrictors and/or across the surface areas of the sides of the various flow restrictors. By positioning the various flow restrictors in side-by-side and row and column configurations, all of the flow contacting the areas having flow restrictors is forced through one of the apertures thereby decreasing the energy of the wave or flow as it passes through the fluid energy reducing device. Fluid energy reducing devices of the present disclosure can be provided as a single piece such that no additional mounting parts are required to be added to the fluid energy reducing device during or after construction. This eliminates the need for biasing members, metal clips, and/or rotatable connector members commonly used in the industry to install and position fluid energy reducing devices known in the art.
Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This application claims the benefit of U.S. Provisional Application No. 61/643,013, filed on May 4, 2012. The entire disclosure of the above application is incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
1123316 | Kranz | Jan 1915 | A |
1477686 | Braender | Dec 1923 | A |
3474971 | Goodrich | Oct 1969 | A |
4013190 | Wiggins et al. | Mar 1977 | A |
4478516 | Kessler | Oct 1984 | A |
4844278 | Freiwald et al. | Jul 1989 | A |
4974743 | Sasaki et al. | Dec 1990 | A |
5000336 | Gass | Mar 1991 | A |
5002467 | Talaski et al. | Mar 1991 | A |
5031795 | Kotera et al. | Jul 1991 | A |
5163573 | Kang | Nov 1992 | A |
5850933 | Pazik | Dec 1998 | A |
6293420 | Richter et al. | Sep 2001 | B1 |
6382531 | Tracy | May 2002 | B1 |
6408874 | Keller | Jun 2002 | B1 |
6408979 | Forbes | Jun 2002 | B1 |
6543426 | Schwochert | Apr 2003 | B1 |
6568556 | Kahler, Jr. et al. | May 2003 | B1 |
6661339 | Muirhead | Dec 2003 | B2 |
6761150 | Zdroik | Jul 2004 | B2 |
6786350 | Bauer | Sep 2004 | B2 |
6935314 | Zdroik et al. | Aug 2005 | B2 |
6966401 | Kojima | Nov 2005 | B2 |
7073534 | Sawchuk et al. | Jul 2006 | B2 |
7261323 | Grant | Aug 2007 | B2 |
7413698 | Bearse et al. | Aug 2008 | B2 |
7445082 | Nakanii et al. | Nov 2008 | B2 |
7648749 | Taylor | Jan 2010 | B1 |
7819272 | Sugiura | Oct 2010 | B2 |
7913872 | Kang et al. | Mar 2011 | B2 |
7946381 | Fujii | May 2011 | B2 |
7975869 | Park | Jul 2011 | B2 |
20010009257 | Bauer | Jul 2001 | A1 |
20030015537 | Konja | Jan 2003 | A1 |
20070160890 | Fischer | Jul 2007 | A1 |
20090078705 | Ramsay | Mar 2009 | A1 |
20110000921 | Hawks | Jan 2011 | A1 |
20110139793 | Park | Jun 2011 | A1 |
20110155743 | Jacob et al. | Jun 2011 | A1 |
Number | Date | Country |
---|---|---|
1714820 | Oct 2006 | EP |
1990226 | Nov 2008 | EP |
1714820 | Aug 2011 | EP |
2007237843 | Sep 2007 | JP |
2009252427 | Oct 2009 | JP |
Entry |
---|
European Search Report for Application No. 13166531.7-1752 dated Aug. 9, 2013. |
English Translation of Chinese Office Action for Application No. 201310160890.8, dated May 26, 2015. |
Number | Date | Country | |
---|---|---|---|
20130291985 A1 | Nov 2013 | US |
Number | Date | Country | |
---|---|---|---|
61643013 | May 2012 | US |