This application claims priority to German Patent Application DE102008031982.1 filed Jul. 7, 2008, the entirety of which is incorporated by reference herein.
This invention relates to a fluid flow machine.
More particularly, the invention relates to a fluid flow machine with a main flow path confined by a hub and a casing, in which at least one row of blades is arranged which forms a running gap to the hub or the casing.
The aerodynamic roadability and the efficiency of fluid flow machines such as blowers, compressors, pumps and fans, is limited in particular by the growth and the separation of boundary layers in the rotor and stator blade tip area near the casing or the hub wall, respectively. On blade rows with running gaps, this leads to re-flow phenomena and the occurrence of instability of the machine at higher loads.
Fluid flow machines according to the state of the art either have no particular features to provide remedy in this area, or so-called casing treatments are used as counter-measure which include
Known solutions are revealed for example in the following documents: US2005/0226717A1, EP0754864A1, DE10135003C1 and DE10330084A1. A sketch of usual slots and grooves 10 is provided in
Simple existing concepts of casing treatments in the form of slots and/or chambers in the annulus duct wall, as known from the state of the art, provide for an increase in the stability of the fluid flow machine. However, due to unfavorably selected arrangement and shaping, this increase in stability is unavoidably accompanied by a loss in efficiency. The known solutions partly consume much space at the periphery of the annulus duct of the fluid flow machine or, due their shape (e.g. simple, parallelogrammic circumferential casing grooves), have only limited efficiency and are restricted to the arrangement of a rotor blade row enclosed by a casing.
A broad aspect of the present invention is to provide a fluid flow machine of the type specified above which, while avoiding the disadvantages of the state of the art, is characterized by exerting a highly effective influence on the boundary layer in the blade tip area.
According to the present invention, an optimized configuration of the groove is therefore described which enables the flow conditions in the area of the blade rim and the running gap to be optimized.
More particularly, the present invention relates to a section of the annulus duct of a fluid flow machine in the area of a blade row with free end and running gap, in which a groove having an aerodynamically favorable cross-section and extending essentially in the circumferential direction of the machine is provided, with the groove cross-section being non-parallelogrammic and, due to its contour, being oriented in the upstream direction. The concept pertains to arrangements with running gap and relative movement between blade end and main flow path confinement, both on the casing and on the hub.
The present invention therefore relates to fluid flow machines, such as blowers, compressors, pumps and fans of the axial, semi-axial and radial type. The working medium or fluid may be gaseous or liquid.
The fluid flow machine may include one or several stages, each having a rotor and a stator, in individual cases, the stage is formed by a rotor only.
The rotor includes a number of blades, which are connected to the rotating shaft of the machine and impart energy to the working medium. The rotor may be designed with or without a shroud at the outward blade ends.
The stator includes a number of stationary vanes, which may either feature a fixed or a free blade end on the hub and on the casing side.
Rotor drum and blading are usually enclosed by a casing, in other cases (e.g. aircraft or ship propellers) no such casing exists.
The machine may also feature a stator, a so-called inlet guide vane assembly, upstream of the first rotor. Departing from the stationary fixation, at least one stator or inlet guide vane assembly may be rotatably borne, to change the angle of attack. Variation is accomplished for example via a spindle accessible from the outside of the annulus duct.
In a special configuration, the fluid flow machine may have at least one row of variable rotors.
In an alternative configuration, multi-stage types of fluid flow machines according to the present invention may have two counter-rotating shafts, with the direction of rotation of the rotor blade rows alternating between stages. Here, no stators exist between subsequent rotors.
Finally, the fluid flow machine may—alternatively—feature a bypass configuration such that the single-flow annulus duct divides into two concentric annuli behind a certain blade row, with each of these annuli housing at least one further blade row.
The present invention is more fully described in light of the accompanying Figures showing preferred embodiments:
a is a sketch of the state of the art, rotor casing treatment,
b is a sketch of the state of the art, rotor casing, circumferential grooves,
a shows a position of the circumferential groove in meridional section in accordance with the present invention,
b shows a position of the circumferential groove in meridional section in accordance with the present invention, examples,
c shows a favorable embodiment in accordance with the present invention with abradable coating,
d shows a favorable embodiment in accordance with the present invention with abradable coating and recess at the blade end,
a shows a circumferential groove in meridional section in accordance with the present invention, characteristics,
b shows circumferential groove shapes in meridional section in accordance with the present invention,
c shows further circumferential groove shapes in meridional section in accordance with the present invention,
d shows further circumferential groove shapes in meridional section in accordance with the present invention,
e shows further circumferential groove shapes in meridional section in accordance with the present invention,
a shows circumferential groove shapes in view Q-Q in accordance with the present invention
b shows further circumferential groove shapes in view Q-Q in accordance with the present invention,
c shows further circumferential groove shapes in view Q-Q in accordance with the present invention,
d shows further circumferential groove shapes in view Q-Q in accordance with the present invention,
e shows further circumferential groove shapes in view Q-Q in accordance with the present invention,
f shows further circumferential groove shapes in view Q-Q in accordance with the present invention,
a shows a circumferential groove with interruption in accordance with the present invention
b shows a circumferential groove with shaped interruption in accordance with the present invention,
a shows circumferential grooves with internal deflecting means, meridional view, in accordance with the present invention,
b shows a circumferential groove with internal deflecting means (parallel) in accordance with the present invention,
c shows a circumferential groove with internal deflecting means (oblique) in accordance with the present invention,
d shows a circumferential groove with internal deflecting means (oblique and contoured) in accordance with the present invention,
e shows a circumferential groove with internal deflecting means (oblique and profiled) in accordance with the present invention.
The running gap 11 separates the blade tip from a component appertaining to the main flow path on the hub 3 or the casing 1 of the fluid flow machine.
A rotary relative movement exists between the blade tip and the component appertaining to the main flow path. The representation therefore similarly applies to the following arrangements:
The main flow direction is indicated by a bold arrow. Upstream of the blade row with running gap, a further blade row can be disposed, as indicated here by broken lines.
The leading edge point of the blade 5 on the running gap 11 is marked A and the trailing edge point of the blade on the running gap is marked B.
The aperture 12 of the groove 7 on the confinement of the main flow path is limited by the starting point C and the terminating point D. Starting out from the groove aperture 12, a recess withdrawn in the casing 1 or the hub contour, respectively, is provided which is inclined in the upstream direction. According to the present invention, the circumferential extension of the groove 7 is large as compared to the extension of the groove 7 in the meridional flow direction. The groove 7 according to the present invention can accordingly be provided on the entire circumference of the machine or only on part of the circumference.
The shape of the inventive groove 7 selected in this representation is to be deemed exemplary and representative of a number of groove shapes with upstream inclination falling within the scope of the present invention and being explained in more detail in further Figures.
Also advantageous according to the present invention is the trivially derivable solution of a multiple arrangement of grooves 7 according to the present invention in the area of a blade end with gap. Such an arrangement is shown in
Finally, the representation also includes the view Q-Q which is used in further representations of solutions according to the present invention.
a shows, in enlarged representation, the groove 7 according to the present invention, again in the meridional plane set up by the axial direction x and the radial direction r. The illustration is reduced to the contour of the groove 7, the relevant portion of the main flow path confinement, and a blade end with gap 11. Also illustrated are the corner points of the blade end A and B as well as the groove aperture starting point C and the groove aperture terminating point D.
The broken line through the blade tip corner points A and B specifies the reference direction for further characteristics of a groove according to the present invention. All further broken auxiliary lines indicated extend either parallelly or vertically to the reference line A-B. For example, a parallel to A-B runs through the groove aperture terminating point D. Also, one vertical to A-B runs through the groove aperture starting point C and one through the centroid S of the groove cross-sectional area situated outside of the main flow path, respectively.
The groove aperture center M is defined as a point on the auxiliary line through point D, namely halfway between the points C and D in reference direction A-B.
According to the present invention, the cross-section of the groove 7 essentially deviates from the parallelogrammic shape and, due to its contour, is inclined in the upstream direction. This is ensured, among others, by the centroid S of the groove cross-sectional area being disposed upstream of the groove aperture center M by an amount of d>0.
The position of the groove 7 in the area of the blade end according to the present invention is established by the distance VN given between the points A and C in the reference direction A-B in relation to the meridional chord length at the blade tip Lm as follows: −0.25<VN/Lm<0.95. Consequently, the groove starting point can be located at max. 25 percent of the meridional blade chord length upstream of the leading edge point A and at max. 95 percent of the meridional blade chord length downstream of the leading edge point A.
Favorable in accordance with the present invention is a position as per −0.15<VN/Lm<0.35. Particularly favorable in accordance with the present invention is a position as per −0.15<VN/Lm<0.15.
b shows four examples of groove positions in accordance with the present invention.
c shows three examples of a groove 7 according to the present invention where a blade abradable coating is provided on the main flow path confinement in the area of the running gap. A particularly favorable solution according to the present invention includes that, as illustrated, the abradable coating is provided only within a partial section of the blade running path width, the abradable coating forms within this partial section a smooth and continuous surface on the main flow path confinement, and a groove according to the present invention confines the abradable coating in such a manner in the upstream and/or downstream direction that blade tip corner point A and/or the blade tip corner point B lie within an area which is not covered by the abradable coating. This applies to all three illustrations of
d shows similar configurations with abradable coating according to the present invention, with the material of the component forming the main flow path confinement here completely bordering the abradable coating at its rims at the transitions to the groove 7. In this case, it is favorable according to the present invention to provide a recess at the blade end where the latter is directly opposite to the material of the component forming the main flow path confinement to preclude local rubbing of the blade end.
a shows, in enlarged representation, the groove 7 according to the present invention with definition of its characteristics, again in the meridional plane set up by the axial direction x and the radial direction r. The groove 7 according to the present invention is defined by an arrangement of six auxiliary lines to which certain conditions apply. The auxiliary lines extend either parallel or vertically to the reference direction A-B:
Line L1 extends parallelly to A-B through the groove aperture terminating point D.
Line L2 extends parallelly to L1 through the groove aperture starting point C.
Line L3 extends parallelly to L1 and tangentially along the groove contour, so that, in accordance with the present invention, it has at least one point G in common with L3 at a position with maximum penetration depth h.
Line L4 extends vertically to L1 and tangentially along the groove contour, so that, in accordance with the present invention, it has at least one point F in common with L4 at a position with maximum upstream overhang m.
Line L5 extends vertically to L1 and tangentially along the groove contour, so that, in accordance with the present invention, it has at least one point E in common with L5 at a position with maximum downstream overhang n.
Line L6 extends vertically to L1 through the groove aperture starting point C and, in accordance with the present invention, divides the cross-sectional area of the groove into two partial zones: the zone AF situated upstream of L6 (bold hatching) and the zone AR situated downstream of L6 (thin hatching).
Marked here again as point S is the centroid of the groove total cross-sectional area (AF+AR), as are the groove aperture center M and the distance d provided between S and M.
The distances k, h, m, n, d are signed positive in the marked direction of arrow.
Finally, for a groove according to the present invention, the following further characteristics jointly apply:
w/L
m<0.2
h/w<10
m/w>0.1
AF/AR>0.1
d/w>0.05
amount (k/w)<2
b exemplifies, in enlarged representation, four groove shapes which are possible in accordance with the present invention in the meridional plane set up by the axial direction x and the radial direction r. For better orientation, the auxiliary lines described in
Particularly advantageous here is a groove contour which, in the area of the partial zone AF, is at least sectionally oriented in the upstream direction (0°<γF<90°), see
It is particularly favorable if the inclination angle of the groove contour at the partial zone AF at least sectionally assumes values ranging between 15° and 55° (15°<γF<55°). This applies in particular to the contour inclination at the groove aperture starting point C.
Further advantages are obtained if the groove contour at the partial zone AF is rectilinear or concave (as referred to the groove interior).
Also advantageous here is a groove contour which, in the area of the partial zone AR, is at least sectionally oriented in the upstream direction (0°<γR>90°), see
It is particularly favorable if the inclination angle of the groove contour at the partial zone AR at least sectionally assumes values ranging between 15° and 55° (15°<γR<55°). This applies in particular to the contour inclination at the groove aperture terminating point C.
Further advantages are obtained if the groove contour at the partial zone AR is rectilinear or concave (in relation to the groove interior).
c and 5d each exemplify, in enlarged representation, four other groove shapes in the meridional plane, which are possible in accordance with the present invention. Here, the groove contour is formed by either a pure polygon curve or a combination of circular arc and polygon curve.
While
a shows two solutions of a groove according to the present invention in view Q-Q marked in
The left part of
The right part of
Furthermore, as shown in the left part of
Also falling within the scope of the present invention is an extension of the groove which is interrupted in the circumferential direction.
c shows examples of an interrupted and an interrupted and offset course of the groove, with the rims of the interruption being oriented essentially in the meridional direction m. According to the present invention, the configurations shown satisfy the condition that the circumferential extension e of a single groove must be distinctly larger than the (possibly circumferentially varying) width w of the groove aperture, thus providing for a circumferentially slender form of the groove. Here, it is particularly favorable if the groove length e amounts to at least the size of the blade pitch t (e/t equal to/greater than 1).
Grooves with varying (oblique, curved or undulating) course of the lines LF, LC and/or LD also fall within the scope of the present invention. Two examples thereof are shown in
e shows two further examples of the course of an interrupted groove varying along the circumference in the meridional direction.
f finally shows configurations of the groove according to the present invention in which the two rims of the groove interruption are oriented differently and also obliquely to the meridional direction.
a shows different views of a groove with interruption according to the present invention. In the Figure, top right, the groove is shown in the meridional plane, with view Z-Z and section X-X being marked. View Z-Z intersects the blade in the vicinity of the gap and provides a view on the surface of the main flow path confinement and the groove aperture. Hidden edges are shown by dotted lines. According to the present invention, the solution with groove interruption here shown includes an inclination of the interrupting wall in the circumferential direction. This becomes particularly apparent from section X-X (see
b shows, equivalently to
a shows, in meridional view, nine examples of possible groove configurations with internal deflectors covered by the present invention. In accordance with the present invention, the internal deflector initially is an obstacle within the groove which impairs a circumferentially undisturbed and continuous flow in a part of the groove cross-section and, by virtue of its shape, effects a deflection or diversion of the flow. According to the present invention, the free edge of the internal deflector either is arranged completely within the groove (i.e. it does not protrude beyond a rectilinear connection of the starting and terminating point of the groove aperture, C and D, in the direction of the main flow) or is tangential with the rectilinear connection between the points C and D in a part of its course.
b provides, in three views, a detailed representation of a groove with internal deflectors according to the present invention. Top right, the meridional view is provided showing the groove in cross-section. Arranged within the groove between the groove bottom and approximately half the groove depth is a deflector whose free edge here extends parallel to the auxiliary line through the point D. View Z-Z, top left in
c shows a groove with internal deflectors in accordance with the present invention, which, beginning at the groove aperture starting point C, is provided obliquely and with curved course of the free edge in the upstream part of the groove. As illustrated in view Z-Z and section X-X, the web is again inclined here. As in
d shows a groove with internal deflectors in accordance with the present invention, which in meridional view is similar to the one shown in
e finally shows a groove with internal deflectors in accordance with the present invention, which in meridional view is similar to the one shown in
The present invention can be described as follows:
A fluid-flow machine with a main flow path which is confined by a hub and a casing and in which at least one row of blades is arranged, with a gap being provided on at least one blade row between a blade end and a main flow path confinement, with the blade end and the main flow path confinement performing a rotary movement relative to each other, and with at least one groove having an aerodynamically favorable cross-section and extending essentially in the circumferential direction of the machine being provided in the main flow path confinement in the area of the gap along at least part of the circumference, with the extension of the groove in the circumferential direction being large as compared to the extension of the groove in the meridional flow direction, and with the cross-sectional area of the groove, in meridional view of the fluid-flow machine, essentially departing from the parallelogrammic shape and, due to its contour, being inclined in the upstream direction, with the centroid of the groove cross-sectional area being provided upstream of the center of the groove aperture on the main flow path,
with the position of the at least one groove, described by the distance VN between the blade leading-edge corner point A and the groove aperture starting point C, being established by the condition −0.25<VN/Lm<0.95, with Lm being the meridional chord length at the blade end at the gap,
with the position of the at least one groove relative to the blade leading edge being defined as follows: −0.15<VN/Lm<0.35,
with the position of the at least one groove relative to the blade leading edge being defined as follows: −0.15<VN/Lm<0.15,
with the at least one groove having a strongly upstream inclined shape whose characteristics are defined by a grid of six auxiliary lines in the meridional plane set up by the axial direction x and the radial direction r, with
w/Lm<0.2 and h/w<10 and d/w>0.05 and m/w>0.1 and
AF/AR>0.1 and amount of (k/w)<2,
with the inclination angle of the groove contour γR exclusively assuming values between 0° and 90° in the area of the surface AR in the section between the groove aperture terminating point D and the point G with maximum groove penetration depth,
with the groove contour being linear or concave (as referred to the groove interior) in the area of the surface AR in at least one part of the section between the groove aperture terminating point D and the point G with maximum groove penetration depth,
with the inclination angle of the groove contour γR assuming values between 15° and 55° at the groove aperture terminating point D,
with the inclination angle of the groove contour γF exclusively assuming values between 0° and 90° in the area of the surface AF in the section between the groove aperture starting point C and the point F with maximum upstream extension,
with the groove contour being linear or concave (as referred to the groove interior) in the area of the surface AF in at least one part of the section between the groove aperture starting point C and the point F with maximum upstream extension,
with the inclination angle of the groove contour γF assuming values between 15° and 55° at the groove aperture starting point C,
with a blade abradable coating being provided together with the at least one groove as main flow path confinement in the area of the running gap, with the abradable coating being provided only within a section of the meridional extension of the blade running path or the running gap, respectively, and with the abradable coating being confined in the upstream and/or downstream direction by a groove such that at least one of the blade edge points A and B lies in a section not covered by abradable coating,
with the abradable coating having, at its transition to at least one groove, a rim which is completely bordered by the material of the component forming the main flow path confinement, and with a recess which locally precludes rubbing of the blade end being provided at the blade end in at least one location at which the blade end is directly opposite to the material of the component bordering the abradable coating,
with the signature lines of at least one groove, i.e. the frontal line LF, the groove aperture starting line LC and the groove aperture terminating line LD, extending exactly in the circumferential direction along the main flow path confinement,
with at least one signature line of at least one groove (frontal line LF, groove aperture starting line LC, groove aperture terminating line LD) featuring a varying course along the circumference in the meridional direction
with the circumferentially and meridionally varying course of the at least one signature line of at least one groove being periodical,
with the cross-sectional shape of at least one groove, as viewed in the meridional section, varying along the circumference,
with the course of at least one groove along the circumference being completely interrupted at least once,
with neighboring ends of at least one groove being arranged meridionally offset in the area of the interruption,
with the depth h of at least one groove, at least over a section of its course, increasing continuously in the direction of the relative movement of the respective blade end,
with at least one deflector being provided within at least one groove which presents a local obstacle to a groove-internal flow and is provided such that a change in the flow direction is obtained, with the at least one deflector being set back from main flow path confinement such that a free edge of the deflector, over part of its course, is tangential to only the rectilinear connection of the groove aperture points C and D, if ever,
with a groove-internal deflector being provided which, for better flow guidance, is provided with a curvature and/or profile in the area of its free edge.
Number | Date | Country | Kind |
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10 2008 031 982.1 | Jul 2008 | DE | national |