1. Field of the Invention
The present invention relates to fluid flowrate determination, and more particularly to the determination of flowrates for hydrocarbons flowing through one or more portions of a producing wellbore. The invention has particular application in horizontal wellbores and in wellbores having multiple producing zones.
2. Background of the Related Art
Flowrate determination, particularly mass flowrate determination, is an important function in the efficient management of hydrocarbon production from producing subsurface formations (also known as reservoirs). Real time or near-real time flowrate determination is particularly valuable in the diagnosis and remediation of production problems. The overall mass flowrate through conventional, producing wellbores can easily be determined at the wellhead using known methods. Obtaining a more detailed understanding of the flow from various downhole portions of a wellbore, however, is more difficult and requires making measurements within the wellbore itself. Prior methods for determining fluid flowrates downhole, particularly in multiple producing zones and in horizontal wellbore segments, have not been entirely satisfactory.
U.S. Pat. No. 5,610,331, to Western Atlas, describes a method for determining a flow regime of fluids in a conduit. The method generates a temperature map of the conduit through the use of a plurality of distributed temperature sensors and a means for determining the position of each one of the sensors within the cross-section of the conduit. A flow regime is determined by comparing the temperature map with a map generated from laboratory experiments in a flow loop. The system of the '331 patent is limited by its requirement for a distributed temperature profile, including a plurality of temperature indications along a wellbore.
U.S. Pat. No. 6,618,677 to Sensor Highway describes a fiber optic sensor system for determining the mass flowrates of produced fluid within a conduit disposed in a wellbore. According to the specification, fluid produced through the wellbore conduit (production tubing) generally exhibits a relatively high temperature. The subsurface formation(s) that the wellbore extends through are generally at a lower temperature than the reservoir from which the produced fluid originated. As the produced fluid passes upwardly through the wellbore conduit past the cooler, surrounding subsurface formation(s), the fluid is said to cool. A fiber optic sensor system is employed to monitor this cooling over a length of the conduit and to generate a distributed temperature profile. The generated distributed temperature profile is compared with a previously-determined temperature-flowrate calibration to determine a mass flowrate of fluids within the wellbore conduit. The system of the '677 patent is therefore also limited by a need to acquire measurements at a plurality of locations along the length of the wellbore conduit.
U.S. Pat. No. 6,769,805, also to Sensor Highway, describes a method of using a heater cable equipped with a fiber optic distributed temperature sensor to determine fluid flowrate within a wellbore. The cable is heated to a temperature above the temperature of the wellbore in which it is positioned, and then de-energized so as to cool under the flow of produced fluid through the wellbore. The fiber optic distributed temperature sensor is employed to generate a distributed temperature profile along the heater cable. The '805 patent suggests that the generated profile may be correlated to the fluid flowrate, within explaining how to achieve this. U.S. Pat. No. 6,920,395, also to Sensor Highway, is similar to the '805 patent except it employs a heat sink (rather than temporary, active heating) to induce cooling of a fiber optic distributed temperature sensor. The systems of the '395, '805, '677 and '331 patents are therefore all limited to flowrate correlations based upon distributed temperature profiles.
U.S. Pat. No. 6,766,854 to Schlumberger describes a system for obtaining downhole data from a subsurface formation penetrated by a wellbore bore, and is characterized by the use of a sensor plug positioned in the sidewall of a wellbore, and separate downhole tools for installing and communicating with the plug. The system of the '854 patent is limited by the permanent nature of the sensor plug and the complexity of installing and establishing communication with it, possibly across a casing wall.
U.S. Pat. No. 6,817,257 to Sensor Dynamics describes an apparatus and a method for remote measurement of physical parameters involving an optical fiber cable sensor and a cable installation mechanism for installing the optical fiber cable within a specially-configured conduit. The installation mechanism includes a means for propelling a fluid along the conduit so as to deploy the optical fiber cable sensor, and a seal assembly between the optical fiber cable and the conduit. The '257 patent mentions that its “sensor” can be a flow sensor “based on combining the outputs from more than one sensor and applying an algorithm to estimate flow” but does not explain how this may be achieved.
The flowrate-determining solutions mentioned above are therefore characterized by systems requiring the development of a distributed temperature profile over a length of the wellbore, and systems requiring permanent installation and potentially difficult communication with downhole sensors. A need therefore exists for a flowrate-determining solution that is adaptable to being used in a multitude of downhole locations, not restricted by the need for a distributed sensing length.
A need further exists for a flowrate-determining solution that facilitates easy installation—temporary or permanent—but is not encumbered by a need for permanent installation. Adaptability in the installation of a flowrate-determining solution will facilitate its application in wellbores having multiple producing zones as well as horizontal wellbore sections, including horizontal “legs” of so-called multilateral wellbores. Horizontal wellbore bore sections are typically fluidly-connected to a vertical wellbore section that extends to the surface. By way of example, it is of considerable interest to a drilling engineer (in the case of wellbore drilling) or a production/reservoir engineer (in the case of wellbore production) whether a portion of the horizontal wellbore section near the vertical section is producing at a much higher volumetric flowrate, at about the same rate, or at a much lower rate, than a portion of the horizontal wellbore section that is far from the vertical wellbore section.
Certain terms are defined throughout this description as they are first used, while certain other terms used in this description are defined below:
“Cold sink” means an environment or object capable of transferring heat to another object with which it is in thermal contact (either physical contact or radiational “contact”).
“Conduit” means a natural or artificial channel through which something—particularly a fluid—is conveyed.
“Equilibrium temperature” means a balanced temperature condition, based upon present operating conditions, that remains constant under no external stimulus over a monitoring period of interest.
“Heat sink” means an environment or object capable of absorbing heat from another object with which it is in thermal contact (either physical contact or radiational “contact”).
“Passage” means a path, channel, or course by which something—particularly a fluid—passes.
In one aspect, the present invention provides a method for determining the flowrate of fluid flowing within a passage. The method comprises the step of measuring the equilibrium temperature of a location of interest within or proximate to the passage within which fluid flows. The temperature of the location of interest is perturbed to a second temperature, and the temperature of the location of interest is then allowed to return to its equilibrium temperature. The temperature of the location of interest is monitored as it transitions between the second temperature and the equilibrium temperature. The monitored temperature transition is then used to determine the flowrate of the fluid flowing within the passage.
In particular embodiments of the inventive method, a temperature sensor is positioned at the location of interest for performing the measuring and monitoring steps. The temperature sensor may comprise an optical fiber.
In particular embodiments, the passage within which fluid flows is defined by a wellbore penetrating one or more subsurface earth strata. The fluid in such a passage may comprise at least one of oil, gas, water, and a combination thereof. The passage may be further defined by a conduit disposed in the wellbore, for example, by a conduit disposed in a portion of the wellbore that is substantially horizontal.
The perturbing step according to the inventive method may be performed using a temperature sink, such as a heat sink or a cold sink. The temperature sink may be substantially collocated with the temperature sensor.
In particular embodiments of the inventive method, the using step comprises correlating the monitored temperature transition to flowrate within the passage. The time required for the temperature of the location of interest to transition halfway between the second temperature and the equilibrium temperature defines a temperature relaxation half-life that may be correlated to flowrate within the passage. The correlation between temperature relaxation half-life and flowrate within the passage may be substantially linear.
In another aspect, the present invention provides an apparatus for determining the flowrate of hydrocarbon fluids flowing within a portion of a wellbore penetrating a subsurface stratum of interest. The inventive apparatus comprises a means including at least a temperature sink positionable at or near a location of interest within the wellbore for perturbing the temperature of the location of interest, and a temperature sensor positionable at or near the location of interest.
In particular embodiments of the inventive method, the temperature-perturbing means is controllable from a surface location to perturb the temperature of the location of interest to a temperature other than the equilibrium temperature at the location of interest.
The temperature sink according to the inventive apparatus may comprise a heat sink or a cold sink. Accordingly, the temperature-perturbing means may comprise a conduit through which a cooling medium or a heating medium is transmitted, respectively. The temperature sink and the temperature sensor may be integrated within a single unit, or may be installed separately within the wellbore bore.
So that the above recited features and advantages of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof that are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
As embodied in
In the embodiment of
The inventive apparatus embodied in
In the case of fiber optic-based sensors, the communication link 116 constitutes a string of optical fibers and the surface electronics 118 constitutes an opto-electronic unit (including a light source and a light detector) and an appropriate processor/recorder as are known to those skilled in the art. Unlike the previously-known fiber optic applications (mentioned above) that relied on distributed temperature sensing, the sensors according to the present invention are adapted for a localized temperature determination at the locations of interest L1, L2. As is also known to those skilled in the art, in an optical fiber-based sensor solution the optical fibers may be routed between the surface electronics 118 and the sensor 112 via an appropriate conduit that may be attached to the tubing string TS via clamps or the like, and that constitutes part of the communication link 116. Such a routing conduit may include two parallel branches in the shape of a U-tube, beginning and ending at the surface electronics 118. Accordingly, the surface electronics 118 are operable to transmit optical pulses through the optical fibers in the communication link 116 to the fiber optic-based sensors 112, causing backscattered light signals to be returned from the sensors 112 that contains information representing the temperatures of both of the respective sensors 112.
In the embodiment of
As embodied in
In the embodiment of
The inventive apparatus embodied in
In the case of fiber optic-based sensors, the communication link 216 constitutes a string of optical fibers and the surface electronics 218 constitutes an opto-electronic unit (including a light source and a light detector) and an appropriate processor/recorder as are known to those skilled in the art. Unlike the previously-known fiber optic applications (described above) that focused on distributed temperature sensing, the sensor 212 according to the present invention is adapted for a localized temperature determination at the locations of interest L3, L4. As is also known to those skilled in the art, the optical fibers may be routed between the surface electronics 218 and the sensor 212 via an appropriate conduit that may be attached to the tubing string TS′ via clamps or the like, and that constitutes part of the communication link 216. Such a routing conduit may include two parallel branches in the shape of a U-tube, beginning and ending at the surface electronics 218. Accordingly, the surface electronics 218 are operable to transmit optical pulses through the optical fibers in the communication link 216 to the fiber optic-based sensors 212, causing backscattered light signals to be returned from the sensors 212 that contains information representing the temperatures of both of the respective sensors 212.
In the embodiment of
With reference again to
In the embodiment of
The stinger 420 is equipped with one embodiment of a temperature-perturbing means and a temperature sensor according to the present invention. More particularly, one or more joints of the stinger 420 is equipped with a generally U-shaped transmission conduit 414 that includes a coiled portion wrapped around a leading, reduced-diameter portion of the stinger 420. The conduit 414 (parallel branches thereof shown partially pulled away from the stinger in
The illustrated portion of the stinger 420 is further equipped with a generally U-shaped, conduit (parallel branches thereof shown labeled as 416 and partially pulled away from the stinger in
The illustrated portion of the stinger 520 is further equipped with a generally U-shaped, conduit (parallel branches thereof shown labeled as 516 and partially pulled away from the stinger in
The present invention provides, through various embodiments as described and suggested herein, a method for determining the flowrate of fluid flowing within a passage. As mentioned above, the present invention has particular application in which a fluid-flow passage is defined by a wellbore penetrating one or more subsurface earth strata. The fluid in such a passage may comprise at least one of oil, gas, water, and a combination thereof. The passage may be further defined by a conduit disposed in the wellbore, for example, by a conduit disposed in a portion of the wellbore that is substantially horizontal.
The flowrate-determining method comprises the step of measuring the equilibrium temperature of a location of interest within or proximate to the passage within which fluid flows. This may be achieved by a fiber-optic based solution as described above, but other solutions known to those having ordinary skill in the art may also be applied to advantage. Thus, for example, solutions involving the use of resistance temperature detectors (RTDs) or other thermocouple devices may be employed to measure the equilibrium temperature.
The present invention further includes the establishment of a temperature transient by perturbing the local temperature at the flowrate-determining location of interest. Accordingly, the temperature of the location of interest is pulsed or perturbed to a second temperature (other than its equilibrium temperature), and the temperature of the location of interest is then allowed to return to its equilibrium temperature. The temperature of the location of interest is monitored by the fiber-optic based sensor, or other temperature-monitoring means employed, as the temperature transitions between the second temperature and the equilibrium temperature.
As mentioned above, the temperature-perturbing step may be performed using a temperature sink, such as a heat sink (e.g., a cooled fluid) or a cold sink (e.g., a heated fluid or an electrical heater). The temperature sink may be either permanently installed (e.g., on production tubing) or inserted on a temporary carrier (e.g., a stinger), and may be substantially collocated with the temperature sensor. It will therefore be appreciated by those skilled in the art that it is not necessary to change the temperature of the fluid flowing through the passage to practice the inventive method, even though the local temperature at the location of interest experiences a transient.
The monitored temperature transition is then used to determine the flowrate of the fluid flowing within the passage, such as, for example, by correlating the monitored temperature transition to flowrate within the passage. One aspect of the present invention relates to the discovery that the time required for the temperature of the location of interest to transition halfway between the second temperature and the equilibrium temperature defines a temperature relaxation half-life that may be correlated to flowrate within the passage. In particular embodiments of the inventive method, interpretive models such as Computational Fluid Dynamics (CFD) models are employed to correlate the monitored temperature transition to flowrate within the passage.
In the case of wellbore flow of a formation-produced fluid, the fluid's temperature is influenced by: (a) the temperature of the subsurface formation or zone from which the fluid is recovered; (b) the temperature of the subsurface formation or zone(s) through which the fluid passes before it encounters the temperature sensor of the invention; and (c) the time required for the fluid to reach the temperature sensor after it enters the wellbore bore. By using the temperature relaxation half-life to determine fluid flowrate, many of the local effects of the wellbore passage, including type and size of the wellbore, flowrate-determining location within the wellbore, characteristics of the specific produced fluid, among others that may complicate flowrate determination, are minimized or eliminated. Further benefits of such a correlation relate to its independence of how long the temperature perturbation (e.g., cooling fluid) is applied, to what magnitude the perturbation is applied (e.g., volume of cooling fluid), and even the effectiveness of the perturbation (e.g., cooling fluid thermal properties).
Empirical data have indicated that a mass flowrate can be accurately derived solely from a temperature relaxation correlation of the type that is shown in
It will be further appreciated that the inventive method is useful for developing a production profile for a horizontal wellbore, showing the specific volume of oil production along the length of the horizontal wellbore bore. The inventive method is also similarly useful for determining the mass flow volume of produced oil from one or more specific producing formations or zones which are penetrated by a common wellbore.
It will be understood from the foregoing description that various modifications and changes may be made in the preferred and alternative embodiments of the present invention without departing from its true spirit.
This description is intended for purposes of illustration only and should not be construed in a limiting sense. The scope of this invention should be determined only by the language of the claims that follow. The term “comprising” within the claims is intended to mean “including at least” such that the recited listing of elements in a claim are an open set or group. Similarly, the terms “containing,” having,” and “including” are all intended to mean an open set or group of elements. “A,” “an” and other singular terms are intended to include the plural forms thereof unless specifically excluded.
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Number | Date | Country | |
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20080023196 A1 | Jan 2008 | US |