The invention is best understood from the following detailed description when read with the accompanying drawing figures. It is emphasized that the various features are not necessarily drawn to scale. In fact, the dimensions may be arbitrarily increased or decreased for clarity of discussion.
In the following detailed description, for purposes of explanation and not limitation, exemplary embodiments disclosing specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one having ordinary skill in the art that the present invention may be practiced in other embodiments that depart from the specific details disclosed herein. In other instances, detailed descriptions of well-known devices and methods may be omitted so as not to obscure the description of the present invention.
In accordance with one embodiment of the present invention, an external view of a fluid handling system 100 is shown in
The dispensing tips 117 and collecting tips 119 are stabilized in the array format by a guide plate 113. The guide plate 113 is internally hollowed out as a support network 113 for each transfer unit/tube 122 so that the height (h) of the guide plate 113 covers a micro-channel device or well-plate assembly. The guide plate 113 therefore assists in eliminating any stray light that may interfere with optical analyses of a micro-channel device or well-plate. Furthermore, alignment pins 114 on an underside of the guide plate 113 are diagonally positioned on opposite corners to align with guide bushings of a micro-channel device or well-plate. When the guide plate 113 aligns the transfer tubes 122 with each channel of a micro-channel device, each dispensing tip 117 and each collecting tip 119 in combination provide a sealing interface 101 for enclosing a micro-channel device to form a closed analytical system.
In one aspect (
Referring back to
In one embodiment (
A magnified cross-section of the sealing interface 401 is illustrated in
Additionally, in any embodiment, the coordinated positions of the multiple transfer units 122/222 are configured to aligned in X-axis, Y-axis, and Z-axis directions in the array format. The mounting frame 104 in one embodiment is the main frame body comprising brackets 123 to secure individual motorized stages/plates 110/116/121. Although individual motors 106 can be used to control each directional movement of a plate, the embodiment illustrated includes 2 motors A and 2 motors B that control movements of plates [sub-arrays] corresponding to individual groups or pairs A and B of dispensing units 217, respectively. In one embodiment, two motors 106 access a first motorized yoke plate A (110) and two additional motors 106 control a second motorized yoke plate B (116), each yoke/support plate of which is operated independently of one another so that specified transfer tubes 122 associated with each independent yoke plate are capable of moving in respective modes. The independent support plates, yoke plates A and B, support the sub-arrays of transfer units In one aspect, the modes include dispensing tips synchronized in a first arrangement/sub-array (110) and a second arrangement/sub-array (116) for simultaneous or alternating interchange in Z-axis direction while collecting tips are stabilized within a fixed plate 121. The independent movement of the individual sets of transfer units/tubes 122 associated with each yoke plate A and B prevents contamination of fluids with solutions stored within source plates as well as between transfer units. Lead screws 111 in conjunction with the motors 106 mobilize plate B (116) in Z-axis direction. Multiple dispensing tubes 117 are positioned with yoke plates A (110) and B (116) to alternately access a source plate 107 at each end or tip. Plate A (110) has been demonstrated with 96 tubes/units connected to motorized plate A and another 96 units positioned with motorized plate B (116). Exhaust or collecting units 119 are clamped to a fixed exhaust tube plate 121 which provides a referencing position 121 for all of the transfer units 122. Motors A and B are mounted to the exhaust plate 121 in addition to limit switches 129 that utilize the reference/home location 121 by way of an optical or mechanical sensor. Extended pins trigger the optical sensor to set and align the transfer units 122, dispensing tips 117 and collecting tips 119, to the home location 121 in the Z plane. Since the tubes in this embodiment are symmetric, approximately 12 inches in length, a home location 121 ensures that the tubes 122 are all at the same height with tips aligned at the same Z-axis position.
Also illustrated in an embodiment of the present invention is an extension (or longer lead screw) 115 to allow the A tube motorized plate 110 to extend even farther in the downward Z-axis direction. In one aspect, the extension 115 is a lead screw nut that can be incorporated with any of the motorized plates. In addition, the fixed plate 121 containing the exhaust or collecting tubes 119 is capable of being motorized. Therefore, all tips would extend to an interface 101 with a source plate 107, micro-channel device 228, alternative collecting reservoir, or other surface(s). Moreover, the dispensing tips 117 and the collecting tips 119 may function collectively and/or independently for interfacing with the storage reservoir(s) 107 or various surfaces that provide an interface to multiple variations of a micro-channel device. The fluid head 112 may also have dispensing tubes 117 and/or collecting tubes 119 capable of including end tips 519 with compression and/or expansion components 519 (
In use, the fluid handling system is capable of interfacing with a multi-channel device in an array format for high-throughput screening. The fluid handling system as described is provided such that the plurality of transfer units includes pairs of dispensing tips corresponding with individual collecting tips. As initially positioned, the fluid head allows the dispensing units to extend into a source plate(s) that may include multiple storage reservoirs. Fluid is withdrawn from the storage reservoir(s) of the source plates into each dispensing unit. The plurality of transfer units are then positioned and aligned in X, Y, and Z-planar axes with the array of channels in a micro-channel device; each channel interfaces with two dispensing tips and one collecting tip. The dispensing tips align with inlet ports and collecting tips align with outlet ports to -access an input side of a multi-channel device so that several assays can be performed in a flow-through manner to obtain benefit from the closed multi-channel system. A measure of fluid is then delivered into the channels at a controlled rate by a fluid pumping system. The closed system including the fluid handling system and the micro-channel device is leak proof in a tight sealing of the dispensing tips and the collecting tips with the channels. Various rates of flow may be integrated within each channel depending on the fluid pumping system. Continuous flow of fluid from dispensing tubes into the dual inlet ports of the micro-channel device, across the channel, and through the individual outlet ports into collecting tubes facilitates rapid quantitative kinetics analysis of biochemical assays. Furthermore, maintaining equivalent rates of flow between each flow field or pathway ensures the accuracy of the analysis.
A pumping system 103 may consist or one or more pumps. In one embodiment in which two dispensing units are utilized, two pumps are incorporated within the system. The system itself includes a self-cleaning mechanism that allows water, a buffer solution, or sample solution to pull from behind the pumping system instead of directly from source plates. However, backing fluid is normally used to wash out any residuals that may remain in the tubes, and is additionally used to reduce compressibility problems that may occur. For instance, in one embodiment, a valving system (e.g. a 3-way valve, including a control check valve) eliminates any residual/trapped air in the transfer lines or tubes and allows fluid to be withdrawn into the tubes from source plates. A bubble between the backing fluid and another solution, for example, is small enough (as minimized by the sizing of the tubes and surface tension created within the tubes) to provide spacing between the two distinct fluids within the tube. Otherwise, friction on the inner walls of the tubes holds one fluid to the walls while another fluid is drawn up through the center, causing additional problems with contamination of fluids. Furthermore, the size of the tubing itself creates enough surface tension to define a region between two fluidic solutions within the same tube which prevents any interference of the residual air/bubble from drawing to the topmost portion of the tube and interfering with flow rates. Therefore, by priming the system with the use of backing fluid, any residual air in the system is eliminated and various solutions may be contained and segmented within the same tube at the same time. Multiple variations of the pumping system may be configured to utilize the procedure described or alternate the direction of fluid flow within the tubes.
In the analytical system 300 of one embodiment, the dual dispensing tips 225 with dispensing tubes 217 are positioned vertically and synchronized so that dispensing units 217 of plate A and dispensing units 217 of plate B are operated simultaneously when withdrawing fluid from a source plate and when dispensing fluid into a multi-channel device. The dispensing units 217 or tips 225 of plate A and plate B, however, may be operated in alternating interchange so that only the tips of plate A extend into a source plate or only the tips of plate B. Therefore multiple source plates could be utilized to withdraw a variety of different fluids. Then, when interfacing with a planar surface of a multi-channel device, the fluid dispensing tips A and/or B may initiate an individual flow of fluid through a channel or a dual flow of different fluids. In one embodiment, all of the transfer units/tubes 222 protrude through their respective plates and are further secured at the tips 225 by way of the guide plate 113. As previously described, the guide plate is substantially hollowed out to provide just enough security in positioning the tubes. However, the guide plate 113 is also capable of covering a multi-channel plate assembly 228 to substantially eliminate any stray light from interfering with the closed analytical system.
Alternatively, fluid storage reservoirs may not be individual source plates distinct from the fluid handling system. Instead, the fluid storage reservoirs may be integrated with the fluid handling system so that the flow pathway of the dispensing units is uni-directional for filling the dispensing units and initiating a flow field for testing. Therefore, fluid would flow in through one end of the tube and out through the tips continuously. Evidently, however, due to system capacitance, the delivery of fluid is not as instantaneous as when utilizing the source plates to withdraw fluid into the tubes. Withdrawing fluid prevents air from contaminating the fluid handling transfer units.
In another aspect, each transfer unit 222 may be connected to a fluid pumping system. One fluid pumping system would allocate fluid in a directional flow pathway into the micro-channel device while another second fluid pumping system or vacuum system would remove fluid through the collecting tips out through the flow pathway of the collecting tubes to the exhaust manifold and collecting reservoir.
Supplementary, integrating the use of label-independent detection (LID) with the fluid handling system proves advantageous for identifying various compounds and substances in gaseous, liquid, or solid phase samples. By utilizing a fluid handling system of the present invention, continuous fluid flow across an array of sensing surfaces facilitates chemical, biochemical and cell-based binding interactions in a true kinetic format, including accurate affinity studies. Flow of two fluids across the same sensor is an efficient way of performing these analytical measurements such that vibration, turbulence in fluid flow, temperature, and pressure factors are null in analysis. Therefore, the fluid handling system provides a novel interactive interface to enable the use of LID plates and systems as currently used in biotechnology. Continuous flow permits diversified kinetics measurements and further addresses mixing and/or efficient fluid replacement in a high-throughput format. Moreover, simultaneous control of fluid into and out of the individual fluid transfer units enables controllable measures to prevent contamination between transfer units and further ensures control in a closed analytical system.
As demonstrated above, the fluid handling system of the present invention provides a three dimensional format for interconnecting with a three dimensional micro-channel device. It is likely, however, that the fluid head may demonstrate greater benefit if mobilized within a mounting system. Even mobilizing the mounting frame itself may permit greater ranges of motion and allow the transfer units to interface with a wider variety of analytical surfaces, devices, and/or instruments in any 3-dimensional direction.
The fluid handling system may be made by any number of acceptable manufacturing methods well known to those of skill in the art. In one aspect, the transfer units are steel tubes mounted in a rigid structural system of metal parts. However, various materials as utilized in biological and chemical applications such as polymeric or glass materials may be beneficial for providing connections between parts of the system or for replacing the currently used steel transfer unit assembly. If utilizing plastic or glass materials to contain fluid, such materials must be rigid enough maintain a structure to support storage of the fluids for analytical testing, yet pliable for interfacing with a micro-device. When rigid materials such as metal or steel are utilized, spring-loaded systems provide the flexibility of the fluid head to engage with the micro-channel device without damaging analytical surfaces. Furthermore, the transfer tubes and tips may be of any desired configuration to accommodate minimal to maximum volume potentials. Therefore, tube diameters of any size may be incorporated, even if this includes forming two pathways within one transfer unit. Thus, two or more flows of fluid could be incorporated within a transfer unit and may facilitate fluid flow into a modified micro-channel device that does not necessarily have distinct and separate inlet ports as utilized currently. Flow-through passage-ways, however, may not be required if tips are capable of transferring fluids at their ends.
Though continuous liquid flow-through assays are attributable to the fluid handling system of the present invention, it is eminent that various multiple fluids may be incorporated in the fluid handling system. If the sample is liquid, the fluid should have a viscosity to adequately flow through the diameters of the flow pathways in each transfer unit. The viscosity should not interrupt the continuous flow of fluid through the transfer units and connection tubing or through the channels of the micro-channel device. Additionally, viscous fluid should be free from air or bubbles. Without limitation, however, the fluid handling system may also provide a gaseous fluid flow. Thus, as represented, the analytical system is advantageous for its use in continuous liquid or gaseous flow-through assays.
As exemplified, various embodiments of the present invention offer several improvements over the open dispensing systems currently utilized with standard open-well microplates in industry. The improved fluid handling system enhances the delivery of fluid samples to a micro-channel device/plate for high throughput analysis. Accordingly, the fluid handling system accommodates multiple fluids and sample solutions to generate flow fields within each transfer unit into and/or out of a micro-channel device. The planar configuration of a micro-channel device is complementary to interfacing with the fluid handling system. As utilized with a sensing surface for label independent detection (LID) applications and other instrumentation of similar design or operation, the fluid handling system drastically improves the quantity and accuracy of flow-through assays that can be simultaneously performed in the micro-device. This improvement in fluid delivery in an array format facilitates high-throughput measurements within a closed system and even provides the sealing interface that forms the closed system. The micro-dimensions intricately space each transfer unit to align with an array of channels specific to a particular micro-device. Therefore, the fluid handling system may accommodate various embodiments of a micro-device, including multi-well plates, micro-channel or multi-chamber devices. Since the cross-sectional dimensions of a channel or well define where the dispensing units and collecting units should be positioned to create a flow field, a fluid handling system may incorporate any number of dispensing tubes and/or collecting tubes so long as the tubes are capable of engaging with the micro-device and sealing the interface. Consequently, the flow-through pathways impact the measuring of various kinetic rates such as rates of association and dissociation (kon and koff rates). These measurements now have greater precision in the sealed analytical system.
Embodiments of the present invention are intended for exemplary purposes only and not limitation. Other embodiments of a device of the present invention may incorporate additional transfer units for dispensing and/or collecting fluids in a flow pathway. For exemplary purposes only and not further limitation, standardized dimensions or features of the fluid handling system to employ robotic manipulation would be beneficial to permit utilization of current instrumentation and methods as used in microplate technology. Therefore, larger or smaller three-dimensional array formats of the transfer units may be utilized to accommodate any number of channels or wells in multiple array formats. In addition, embodiments of the invention may be modified to take the size and shape to accommodate any multi-channel device used in industry. For example, any polygonal or circular shaped array format of the transfer units in the fluid handling system may be constructed to provide a sealed interface with a flow-plate or device of similar design. Other biological applications may further include additional transfer units to provide nutrient media or ventilation release mechanisms with cellular growth and microbiological chambers. The invention being thus described, it would be obvious that the same may be varied in multiple ways by one of skill in the art having had the benefit of the present disclosure. Such variations are not regarded as a departure from the spirit and scope of the invention, and such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims and their legal equivalents.
This application claims the benefit of U.S. Provisional Application Ser. No. 60/817,724 filed on Jun. 30, 2006 and entitled “Fluid Handling System for Flow-Through Assay” which is incorporated by reference herein in.
Number | Date | Country | |
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60817724 | Jun 2006 | US |