(1) Field of the Invention
The present invention relates to a fluid heating device of an engine.
(2) Description of Related Art
Conventionally, a fluid heating device of an engine is configured that heat generated by a PTC heater is radiated to the fluid via the heat radiation pipe.
Power consumption of a heat source required for heating a fluid is increased.
In the conventional fluid heating device of an engine, thermal conduction loss from the beat source to the fluid occurs, heat efficiency of the heat source for heating the fluid is low, and power consumption of the heat source required for heating the fluid is increased.
An object of the present invention is to provide a fluid heating device of an engine capable of reducing power consumption of a heat source required for heating a fluid.
A fluid heating device of an engine, the fluid heating device comprising:
a heat radiation pipe through which a fluid passes; and
an IH coil,
wherein heat of the heat radiation pipe that is inductively heated by the IH coil is radiated to the fluid.
The present invention has the following effect.
Power consumption of a heat source required for heating the fluid can be reduced.
In the present invention, the heat radiation pipe can serve as the heat source by the induction heating of the IH coil. The heat is directly conducted from the heat source to the fluid, and there is no room for occurrence of thermal conducting loss from the heat source to the fluid. Heat transfer efficiency is high, and heat efficiency of the heat source for heating the fluid is high. Power consumption of the heat source required for heating the fluid can be reduced.
The first embodiment shown in
This fluid heating device is chides a heat radiation pipe (2) through which a fluid (3) passes and an cod (4), and is configured so that heat of the heat radiation pipe (2) that is inductively heated by the IH coil (4) is radiated to the fluid (3).
The fluid (3) is a blowby gas (3a).
Since this fluid heating device includes the IH coil (4) for inductively heating the heat radiation pipe (2), the heat radiation pipe (2) can serve as a heat source by the induction heating of the IH coil (4). The heat is directly conducted from the heat source to the fluid (3), and there is no room for occurrence of thermal conducting loss from the heat source to the fluid. Heat transfer efficiency is high, and heat efficiency of the heat source for heating the fluid (3) is high. Power consumption of the heat source required for heating the fluid (3) can be reduced.
The heat radiation pipe (2) is a heat radiation conveyance pipe for conveying the fluid (3), such as the blowby gas (3a), a drain oil (3b), and a liquid fuel.
The heat radiation pipe (2) is a steel pipe.
The heat radiation pipe (2) may be a pipe made of the other metal, such as copper or aluminum.
The IH is an abbreviation for induction heating, and the induction heating refers to heating by causing a current to flow using a principle of electromagnetic induction.
This fluid heating device includes a power supply (9), and an energization circuit (10) for electrically connecting the power supply (9) and the IH coil (4). The energization circuit (10) includes a key switch (11), a timer (12), and an IH control circuit (13). During engine operation in which the key switch (11) is turned into an engine operation position (11a), the heat radiation pipe (2) is inductively heated by energization from the power supply (9) to the IH coil (4) until a set time of the timer (12) elapses.
The IH control circuit (13) includes an inverter circuit part for transmitting a high frequency power to the IH coil (4) and a control part for controlling the inverter circuit part.
The power supply (9) is a battery.
In this fluid heating device, a whole periphery of the heat radiation pipe (2) is surrounded by the IH coil (4). Accordingly, the whole periphery of the heat radiation pipe (2) is inductively heated by the IH coil (4), and heating efficiency of the fluid (3) can be enhanced.
In this fluid heating device, the IH coil (4) is supported by the heat radiation pipe (2). Accordingly, even when the IH coil (4) receives vibrations of the engine, a relative arrangement between the IH coil (4) and the heat radiation pipe (2) is hardly changed, and fluctuations in an induction heating amount of the heat radiation pipe (2) caused by the vibrations can be suppressed.
This fluid heating device includes a holder (1), and the IH coil (4) is supported by the heat radiation pipe (2) via the holder (1). Accordingly, in this fluid heating device, electric leakage from the IH coil (4) to the heat radiation pipe (2) can be suppressed.
The holder (1) is an electrical insulator made of synthetic resin.
In this fluid heating device, the holder (1), to which the IH coil (4) is attached, is detachably supported by the heat radiation pipe (2). Accordingly, the IH coil (4) can be easily supported by the heat radiation pipe (2) via the holder (1).
In this fluid heating device, the holder (1) includes a case-shaped holder (17) and a tubular holder (16).
The case-shaped holder (17) includes a tubular case peripheral wall (17a) and case end walls (17b) (17c) provided at both end pans in an axial length direction thereof. The heat radiation pipe (2) is penetrated through both the case end walls (17b) (17c), and the case-shaped holder (17) is supported by the heat radiation pipe (2) via both the case end walls (17b) (17c).
The tubular holder (6) is attached to the case-shaped holder (17) inside the case-shaped holder (17).
The IH coil (4) is attached to the tubular holder (16) inside the case-shaped holder (17).
Inside the case-shaped holder (17), the heat radiation pipe (2) is concentrically surrounded from an outer periphery by the tubular holder (16) and the IH coil (4) on an outside thereof.
Because of this, in this fluid heating device, the tubular holder (16) and the IH coil (4) are compactly supported inside the case-shaped holder (17).
The case-shaped holder (17) and the tubular holder (16) are electrical insulators made of synthetic resin.
Both of the case-shaped holder (17) and the tubular holder (16) are electrical and thermal insulators made of synthetic resin.
As shown in
In this fluid heating device, the case-shaped holder (17) includes a pair of half ease portions (17d) (17e) divided along the axial length direction thereof, a hinge (17f) for openably connecting the pair of half case portions (17d) (17e), and an engagement part (17g) for holding the pair of half case portions (17d) (17e) in a closed state.
In this fluid heating device, by closing the pair of half case portions (17d) (17e) opened on both sides of the outer periphery piffle heat radiation pipe (2), the penetrated heat radiation pipe (2) is sandwiched between both the case end walls (17b) (17c) of the pair of half case portions (17d) (17e), and the case-shaped holder (17) is configured to be supported by the heat radiation pipe (2). Accordingly, supporting work of the case-shaped holder (17) is facilitated.
In this fluid heating device, the tubular holder (16) includes a pair of semi-tubular portions (16a) (16b) divided along an axial length direction thereof.
The pair of semi-tubular portions (16a) (16b) of the tubular holder (16) is respectively attached to the pair of half case portions (17d) (17e) of the case-shaped holder (17).
In this fluid heating device, by closing the pair of half case portions (17d) (17e) opened on both the sides of the outer periphery of the heat radiation pipe (2), the pair of semi-tubular portions (16a) (16b) is configured to be the tubular holder (16) combined in a tubular form. Accordingly, assembling work of the tubular holder (16) is facilitated.
As shown in
In this fluid heating device, the IH soil (4) is configured with a pair of connectors (4a) (4b) respectively attached to respective end parts in a circumferential direction of the semi-tubular portions (16a) (16b) and a plurality of semi-arcuate electric wires (4c) disposed between the pair of connectors (4a) (4b).
By closing the pair of half case portions (17d) (17e) opened on both the sides of the outer periphery of the heat radiation pipe (2), the plurality of semi-arcuate electric wires (4c) (4c) is connected by bonding the connector (4a) attached to one of the pair of semi-tubular portions (16a) (16b) of the tubular holder (16) and the connector (4b) attached to another thereof, and the spiral coil (4) swirling around the outer periphery of the tubular holder (16) is configured to be formed with the connected plurality of electric wires (4c) (4c).
Because of this, in this fluid heating device, assembling work of the IH coil (4) is facilitated.
One of the pair of connectors (4a) (4b) to be bonded is a male connector and another thereof is a female connector.
As shown in
As shown in
Of the blowby gas passage (20), a first metallic pipe (20a) is disposed between a blowby gas outlet (18a) of the breather chamber (18) and a blowby gas inlet (21a) of the oil separator (21), and a second metallic pipe (20b) is disposed between a blowby gas outlet (21b) of the oil separator (21) and a blowby gas inlet (19a) of the intake passage (19).
In this fluid beating device, by closing the pair of semi-tubular portions (16a) (16b) on both sides of outer peripheries of the metallic pipes (20a) (20b) at an arbitrary position of the metallic pipes (20a) (20b), the IH coil (4) is attached to the arbitrary position of the metallic pipes (20a) (20b) via the holder (1).
Because of this, a degree of freedom of arranging the IH coil (4) of this fluid heating device is high.
In this case, the fluid (3) to be heated is the blowby gas (3a).
As shown in
Because of this, a degree of freedom of arranging the IH coil (4) is high in this fluid heating device.
In this case, the fluid (3) to be heated is the drain oil (3b).
The metallic pipe (22a) of the oil drain passage (22) is plumbed between an oil drain outlet (21c) of the oil separator (21) and an oil drain inlet (28a) of the oil pan (28).
Next, a basic example of a second embodiment shown in
As shown in
As shown in
As shown in
Both of the tubular holder (16) and the pair of arcuate spacers (15) (15) configuring the holder (1) are electrical and thermal insulators made of synthetic resin.
As shown in
Became of this, in this fluid heating device, a heat radiation area of the fluid (3) can be increased, and heat radiation can be performed on the fluid (3) passing through a center part of the outer pipe (5) at a short distance from the inner pipe (6). Heating efficiency of the fluid (3) can be enhanced.
As shown in
As shown in
In the basic example of the second embodiment shown in
The only one inner pipe (6) is used and disposed concentrically with the outer pipe (5). A direction of the folds (7) extending in an axial length direction of the outer pipe (5) is parallel to the center axis (5b) of the outer pipe (5).
Both of an end pan (5a) of the outer pipe (5) and an end part (6a) of the inner pipe 6) are not protruded outward from an end part (1a) of the holder (1), that is, an end part (16a) of the tubular holder (16).
The outer pipe (5) and the inner pipe (6) are steel pipes.
The outer pipe (5) and the inner pipe (6) may be pipes made of the other metal, such as copper or aluminum.
Other structures of the basic example of the second embodiment shown in
First to third variations of the second embodiment shown in
In the basic example of the second embodiment shown in
Contrary to this, in the first variation of the second embodiment shown in
In the present invention, a least one end part of the respective both end parts (5a) (6a) of the outer pipe (5) and the inner pipe (6) may be protruded outward from the end part (1a) of the holder (1).
Other structures of the first to third variations of the second embodiment shown in
A fourth variation of the second embodiment shown in
In the basic example of the second embodiment shown in
Contrary to this, in the fourth variation of the second embodiment shown in
This fold (7) is spirally twisted around the center axis (5b) of the outer pipe (5). The fold (7) may be formed straight and not twisted.
Other structures of the fourth variation of the second embodiment shown in
A structure of the fourth variation of the second embodiment shown in
A structure of the heat radiation pipe (2) formed of the inner and outer pipes in the basic example and the respective variations of the second embodiment shown in
A basic example of a third embodiment shown in
In the basic example of the second embodiment shown in
Contrary to this, in the basic example of the third embodiment shown in
All of the inner pipes (6) are round pipes.
Other structures of the basic example of the third embodiment shown in
First to third variations of the third embodiment shown in
In the basic example of the third embodiment shown in
Contrary to this, in the first variation of the third embodiment shown in
In the present invention, at least one end part of the respective both end parts (5a) (6a) of the outer pipe (5) and the inner pipe (6) may be protruded outward from the end part (1a) of the holder (1).
Other structures of the first to third variations of the third embodiment shown in
In the basic example of the third embodiment shown in
Contrary to this, in the fourth variation of the third embodiment shown in
This inner pipe (6) is spirally twisted around the center axis (5b) of the outer pipe (5). The inner pipe (6) may be formed straight and not twisted.
Other structures of the fourth variation of the third embodiment shown in
A structure of the fourth variation of the third embodiment shown in
A fourth embodiment shown in
As shown in
The coil housing body (8) is made of synthetic resin having elasticity, and is a rectangle when it is developed as shown in
The IH coil (4) is embedded in the coil housing body (8). The holder (1) is configured with a tubular bolder (16), and the tubular holder (16) is externally fitted and fixed to a heat radiation pipe (2).
Other structures of the fourth embodiment shown in
In the fluid heating device of an engine in the respective basic examples and the respective variations of the second to fourth embodiments shown in
Further, in the fluid heating device of the engine in the respective basic examples and the respective variations of the second to fourth embodiments shown in
Number | Date | Country | Kind |
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2016-007918 | Jan 2016 | JP | national |
2016-110093 | Jun 2016 | JP | national |
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20100133363 | Imoehl | Jun 2010 | A1 |
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Number | Date | Country | |
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20170208651 A1 | Jul 2017 | US |