The invention relates to a device for injecting a pressurized fluid, for example a fuel, particularly for an internal combustion engine.
More specifically, the invention, according to a first of its aspects, relates to an injection device 7 for injecting pressurized fluid 1, known as an injector, like the one from the prior art partially illustrated in
In the prior art, the fluidic connection is rendered imperfect by the fact that a seepage (an imperceptible flow) of liquid at the piston 330 needs to be provided in order to reduce the friction between the oscillating piston 330 and the stationary cavity 20.
That being the case, the object of the invention is to overcome this difficulty and provide a more effective fluidic connection. To this end, the injection device, in other respects in accordance with the generic definition given thereof in the above preamble, is essentially characterized in that said penetrating member has an axial length such that the propagation time T of the acoustic waves, known as the “acoustic time-of-flight”, produced by the vibrations of the electroactive part of the actuator and traveling along this length satisfies the following equation:
T=[2n+1]*[τ/4], (E1)
where n is a positive integer coefficient.
Arranging the injector in such a way should allow a tendency toward perfect sealing between piston and cavity. Thanks to a special acoustic structure and, notably, to the selective axial acoustic length of the penetrating member, the piston and, in particular, its free end directed toward the cavity and axially away from the first transverse face of the actuator, has a tendency to exhibit a vibration node, that is to say to remain practically immobile with respect to the cavity without thereby preventing a vibrational movement of the actuator within the housing. As a result, there is no longer any need to lubricate the piston which can then be machined to match the cavity, so as to prevent said seepage and afford a more effective fluidic connection.
According to a second of its aspects, the invention relates to an internal combustion engine using the fluid injection device according to the invention, that is to say such an engine in which this injection device is fitted.
Further features and advantages of the invention will become clearly apparent from the description thereof given hereinafter, by way of nonlimiting indication, with reference to the attached drawings in which:
As previously stated and as illustrated in
The injector 7 has a main axis of injection AB which, for preference, coincides with its axis of symmetry.
The injector 7 comprises at least one housing 2, preferably of cylindrical shape (for example exhibiting symmetry of revolution), comprising at least one axial cavity (bore) 20 filled with the pressurized fluid 1 and opening to the inside 21 of the housing 2. As
The injector 7 comprises at least one actuator 3 having a stack of cylindrical shape (for example exhibiting symmetry of revolution), including at least one electroactive part 30 comprising an electroactive material 300. The latter is intended to produce vibrations (illustrated using an arrow Y1Y2 in
The stack may coincide with the actuator 3 (
The actuator 3 is mounted in the housing 2 such that it can move. Thus, the actuator 3 is designed to oscillate axially therein. It may also be designed to rotate on itself about the axis AB. By means of said fluidic connection, it is possible to bring the actuator 3 into a predetermined axial position with respect to the housing 1 and keep its position unchanged while the injector 7 operates under steady conditions, that is to say while it operates at a predetermined temperature outside the phases of starting and stopping the engine 8.
According to the invention, said penetrating member 33 has an axial length L, known as the acoustic length, such that the propagation time T for the acoustic waves produced by the vibrations of the electroactive part 30 of the actuator 3 and traveling along this length L satisfies the following equation:
T=[2n+1]*[τ/4], (E1)
where n is a positive integer coefficient (
It must be understood that the acoustic axial length L and the linear (nonacoustic) axial dimensions of the penetrating member 33 generally take the form of two distinct physical values. It should be noted that
For preference, said penetrating member 33 comprises at least one intermediate body 331 positioned axially between the piston 330 and the first transverse face 31. Further, the piston 330 protrudes radially beyond the intermediate body 331.
Thanks to this arrangement it is possible, on the one hand, to make the penetrating member 33 lighter in weight and, on the other hand, to create on the piston 330 a first bearing surface 3301 (
For preference, the acoustic axial length hp of the piston 330 is negligible by comparison with the length hc of the intermediate body 331: hp<<hc (
Said intermediate body 331 may be one of the following bodies: (a) a first body 3310 (such as a lamella 3310 illustrated in
Thanks to these arrangements, it is possible to make the penetrating member 33 lighter still.
For preference, said intermediate body 331 is perforated (
These arrangements also contribute toward reducing the weight of the penetrating member 33.
Said intermediate body 331 may comprise at least one fold 3313.
Thanks to these arrangements, it is possible to reduce only the axial size of said intermediate body 331 without altering its acoustic axial length L.
The injector 7 comprises at least one nozzle 6 having a length along the axis AB and comprising, along said axis AB, an injection orifice 60 and a seat 61. At the opposite end, the nozzle 6 is connected to the housing 2 (
The injector 7 comprises at least one needle 5. It has, along said axis AB, a free end 50 that defines a valve in a region of contact with the seat 61. At the opposite end, the needle 5 is connected to the stack of the actuator 3 and, notably, to its second transverse face 32, by a first joining region Z1J1 (
Thanks to these arrangements, a sheet formed of the pressurized fluid 1 escaping from the nozzle 6 when the valve opens is broken up and forms fine droplets (not depicted). In one application of the injector 7 in which it sprays fuel into the combustion chamber 80, the fine droplets encourage more uniform air/fuel mixing which reduces the emissions of the engine 8 and makes it more economical.
The end 50 of the needle 5 defining the valve is, for preference, extended longitudinally along the axis AB, away from the actuator 3, by a tip 51 that closes off the seat 61, so as to achieve better sealing of the injector 7 when the valve is closed (
As illustrated in
The stack further comprises at least one other part 35, known as the rear mass 35, the amplifier 34 and the rear mass 35 being positioned axially one on each side of the electroactive part 30. The rear mass 35 has a wall axially at the opposite end to the electroactive part 30, said wall coinciding with the first transverse face 31 of the stack.
The rear mass 35 contributes toward a more uniform (transversely to the axis AB) distribution of the axial stresses on the electroactive material 300 as a result of mechanical loadings. Thus it is possible to reduce the number of cracks and/or breakages of the electroactive material 300 during, for example, assembly and/or operation of the injector 7.
For preference, the electroactive material 300 is piezoelectric and may, for example, come in the form of one or more ceramic piezoelectric washers stacked axially on top of one another to form the electroactive part 30 of the stack. The selective deformations of the electroactive material 300, for example the periodic deformations with the set period τ, generating the acoustic waves in the injector ultimately result in the relative longitudinal movements of the tip 51 of the needle 5 in relation to the seat 61 of the nozzle 6, or vice versa, capable alternately of opening and closing the valve, as mentioned hereinabove in conjunction with FIGS. 2 and 10-11. These selective deformations are controlled by corresponding energizing means 14 designed to set the electroactive part 30 of the stack in vibration with the set period τ, for example using an electric field created by a potential difference applied, via wires (not depicted), to electrodes 301 attached to the piezoelectric electroactive material 300. Alternatively, the electroactive material 300 may be magnetostrictive. The selective deformations thereof are controlled by corresponding energizing means, not depicted, for example using magnetic induction resulting from a selective magnetic field obtained using, for example, an energizer, not depicted, and, in particular, a coil attached, for example, to the stack or another coil surrounding the stack.
The amplifier 34, the electroactive part 30 and the rear mass 35 are:
Thanks to these arrangements, the actuator 3 (with, on the one hand, the penetrating member 33 and, on the other hand, the needle 5) forms a medium for the propagation of acoustic waves which have at least a linear acoustic impedance I which is dependent on a surface area Σ of a cross section of the medium perpendicular to the axis AB, on a density ρ of the medium and on a speed of sound through the medium c: I=fI(Σ, ρ, c). It is thus possible to obtain injector 7 valve opening that is somewhat insensitive to the pressure in the combustion chamber 80 by movement-control of the end 50 of the needle 5. Likewise, given said selective acoustic length L of the penetrating member 33, expressed using equation E1 above, it is possible to keep dynamically immobile or axially fixed, in the manner of a displacement node, a second bearing surface 3302 (and, more generally, a surface of the piston 330) of the penetrating member 33 directed toward the cavity 20 and designed, once in contact with the fluid 1, to transmit an axial force which is specific to said fluidic connection in order to regulate said predetermined axial position of the actuator 3 in the injector 7. The second bearing surface 3302 is kept dynamically immobile by keeping its longitudinal speed along the axis AB equal to zero, making good use of the periodicity of the phenomenon of the propagation of the acoustic waves leaving the rear mass 35 through the penetrating member 33.
The intermediate body 331 takes the form of a body of which the radial dimensions perpendicular to the axis AR are small by comparison with its linear (nonacoustic) axial dimensions. As mentioned hereinabove, the linear (nonacoustic) axial dimensions of the piston 330 (just like its axial thickness) can be negligible by comparison with those of the intermediate body 331. As a result, a simplified acoustic model of the penetrating member 33 can be represented by a rod (a solid rod (
At least one first break in linear impedance I occurs in the second joining zone Z2J2. The term “break” must be understood to mean “a variation in linear impedance I exceeding a predetermined threshold representative of a difference between the linear impedance upstream and that downstream, in relation to the direction of propagation of the acoustic waves, of a linear impedance break region situated in a medium through which the acoustic waves propagate over a distance which is short by comparison with the wavelength, preferably of less than one-eighth of the wavelength λ/8”. A second break in linear impedance I occurs at the end of the penetrating member 33 (or, when the acoustic axial length hp of the piston 330 is negligible, at the end of the intermediate body 331), axially at the opposite end from the rear mass 35. As for the acoustic axial length L=f(T), expressed in acoustic time-of-flight T, this is measured between the first and second breaks in linear impedance I.
It should be understood that equation E1 above is to be considered as satisfied, within a certain tolerance designed to account for manufacturing constraints, for example, a tolerance of the order of ±10% of the set period τ, that is to say of the order of ±40% of said quarter of the set period τ/4. Taking this tolerance into consideration, equation E1 above can be rewritten as follows:
T=[2n+1]*[τ/4]±0.4*[τ/4], (E2)
In practice, the acoustic axial length L=f(T) expressed in acoustic time-of-flight T, measured on corresponding components produced on an industrial scale, may exhibit slight variations from the reference values calculated using equation E1 above. These slight variations may be due to an added mass effect. These added masses may, for example, correspond to a guide boss (not depicted) in a plane perpendicular to the axis AB of the intermediate body 331. Said tolerance band makes it possible to take said added mass effect into consideration in order to correct the expression for acoustic axial length in terms of acoustic time-of-flight L=f(T) using equation E2 above.
For preference, the injector 7 may comprise a sealing means 4 inserted:
Because the second bearing surface 3302 of the piston 330 is dynamically immobile because of the selective acoustic axial length L=f(T) of the penetrating member 33 as described by at least one of equations E1 or E2 above, the presence of the seal does not slow the vibrations Y1Y2 of the rear mass (and, in more general terms, of the actuator 3) and ultimately does nothing to disrupt the opening and/or closing of the valve of the injector 7.
Return means 11 for returning the actuator 3 may be provided in order to keep the tip 51 of the needle 5 pressed against the seat 61 of the nozzle 6 to ensure that the valve closes in the absence of fluid 1, and therefore fluidic connection, for example after the injector 7 has been assembled and before it is connected to the pressurized circuit 9 for the fluid 1 when being installed on a cylinder head 13 of the engine 8. That advantageously allows the interior 21 of the injector 7 to be protected against any dust which could, for example, short-circuit the electrodes 301 of the electroactive part 30.
The return means 11 may be represented by a preloaded coil spring positioned along the axis AB downstream of the housing 2 with respect to the direction in which the pressurized fluid 1 flows toward the nozzle 6.
Number | Date | Country | Kind |
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0856218 | Sep 2008 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR09/51525 | 7/29/2009 | WO | 00 | 6/9/2011 |