The present invention is directed to apparatuses and methods for detecting fluid levels in inkjet printing systems.
According to an exemplary embodiment of the present disclosure, an inkjet printing system is disclosed and comprises at least one fluid reservoir containing a fluid, a fluid line that fluidly couples the at least one fluid reservoir with an imaging device, and a fluid level sensing apparatus fluidly coupled with the at least one fluid reservoir. The fluid level sensing apparatus comprises: a bottom portion having a fluid volume VB; an intermediate portion vertically adjacent the bottom portion and having a fluid volume VI, the intermediate portion including a first fluid sensor spaced vertically from a second fluid sensor; and an upper portion vertically adjacent the intermediate portion and having a fluid volume VU, wherein VU>VI>VB. The inkjet printing system also comprises a pump fluidly coupled with the at least one fluid level sensing apparatus and configured to exert fluid pressure along the at least one fluid level sensing apparatus.
According to an exemplary embodiment, the fluid level sensing apparatus has an asymmetric configuration.
According to an exemplary embodiment, the inkjet printing system further comprises a vent fluidly coupled with the fluid level sensing apparatus.
According to an exemplary embodiment, the vent includes an aperture configured to transmit the fluid away from the fluid level sensing apparatus.
According to an exemplary embodiment, the inkjet printing system further comprises at least one valve disposed upstream of the fluid level sensing apparatus.
According to an exemplary embodiment, the inkjet printing system further comprises at least one valve disposed downstream of the fluid level sensing apparatus.
According to an exemplary embodiment, the first fluid sensor or the second fluid sensor is one of a light detector, a float, or a fluid sensing pin.
According to an exemplary embodiment, the time the fluid takes to reach first fluid sensor corresponds to a volume of fluid in the fluid reservoir.
According to an exemplary embodiment, the time the fluid takes to reach the second fluid sensor is used to calibrate a reading taken by the first fluid sensor.
According to an exemplary embodiment, the inkjet printing system further comprises a processor electrically coupled with one or both of the first fluid sensor and the second fluid sensor.
According to an exemplary embodiment of the present disclosure, an inkjet printing system comprises a plurality of fluid reservoirs, each reservoir containing fluid, a fluid line that fluidly couples each fluid reservoir with an imaging device, and a fluid level sensing apparatus fluidly coupled with each fluid reservoir. The fluid level sensing apparatus comprises: a bottom portion having a fluid volume VB; an intermediate portion vertically adjacent the bottom portion and having a fluid volume VI, the intermediate portion including a first fluid sensor spaced vertically from a second fluid sensor; and an upper portion vertically adjacent the intermediate portion and having a fluid volume VU, wherein VU>VI>VB. The inkjet printing system further comprises a pump fluidly coupled to all of the fluid sensing apparatuses by a common fluid line and configured to exert fluid pressure along all of the fluid level sensing apparatuses.
According to an exemplary embodiment, at least one of the fluid level sensing apparatuses has an asymmetric configuration.
According to an exemplary embodiment, the inkjet printing system further comprises a vent fluidly coupled with all of the fluid level sensing apparatuses.
According to an exemplary embodiment, the inkjet printing system further comprises at least one valve disposed along the common fluid line.
According to an exemplary embodiment, the time the fluid takes to reach a respective first fluid sensor corresponds to a volume of fluid in a respective fluid reservoir.
According to an exemplary embodiment, the time the fluid takes to reach a respective second fluid sensor is used to calibrate a reading taken by the respective first fluid sensor.
According to an exemplary embodiment, each fluid level sensing apparatus is configured and dimensioned so that any nonzero amount of fluid in any fluid reservoir is pumped through a respective fluid level sensing apparatus over a sufficient amount of time so that any nonzero amount of fluid in any other fluid reservoir can be pumped through at least the respective intermediate portion of the respective fluid level sensing apparatus.
The features and advantages of the present invention will be more fully understood with reference to the following, detailed description of illustrative embodiments of the present invention when taken in conjunction with the accompanying figures, wherein:
Exemplary embodiments of the present disclosure are directed to apparatuses and methods for detecting fluid levels, such as ink levels, in inkjet printing systems. In embodiments, such apparatuses may be used to detect fluid levels along any portion of an inkjet printing system, such as a printhead, fluid line, ink cartridge, ink reservoir, and/or any location therebetween, to name a few. Such apparatuses may be used to alert one or more users to a fluid full condition, a fluid empty condition, and/or any condition therebetween.
Turning to
Fluid reservoir 10 may be separated coupled with imaging device 30 via one or more fluid delivery lines 12. Fluid delivery line 12 may have an elongate, hollow configuration, such as a tubular member, configured to transmit fluids between fluid reservoir 10 and other portions of inkjet printing system 100. In embodiments, fluid delivery line 12 may be formed of any suitable material, such as a polymeric material. Fluid delivery line 12 may be transparent so that fluids being transmitted therethrough may be inspected, measured, analyzed, or otherwise sensed, for example, by a photodetector. In embodiments, fluid reservoir 10 may be directly fluidly coupled with imaging device 30.
Fluid level sensing apparatus 20 may be a portion of inkjet printing system 100 that is fluidly coupled with at least fluid reservoir 10. In embodiments, fluid level sensing apparatus 20 may be configured as a fluid path extending away from fluid line 12 and disposed between fluid reservoir 10 and imaging device 30. In embodiments, fluid level sensing apparatus 20 may include a portion of fluid reservoir 10 or imaging device 30. In embodiments, fluid level sensing apparatus may 20 have a symmetric configuration, such as a tubular column, or an asymmetric configuration. Fluid level sensing apparatus 20 may be formed of a similar material to fluid line 12, such as a polymeric material. In embodiments, fluid level sensing apparatus may have a transparent configuration.
Fluid level sensing apparatus 20 may include a first, bottom portion 22, a second, intermediate portion 24, and a third, upper portion 26. Bottom portion 22, intermediate portion 24, and upper portion 26 of fluid level sensing apparatus 20 may be in fluid communication with one another. In embodiments, bottom portion 22, intermediate portion 24, and upper portion 26 may be adjacent one another and fluidly coupled, for example, by fluid lines. Fluid level sensing apparatus 20 may be configured to be oriented so that bottom portion 22 is disposed closest to the ground or other surface supporting inkjet printing system 100, with intermediate portion 22 disposed above bottom portion 24, and upper portion 26 disposed above intermediate portion 24. In embodiments, bottom portion 22, intermediate portion 24, and upper portion 26 may have a substantially linear, vertical arrangement, such as a vertically stacked arrangement.
Each of bottom portion 22, intermediate portion 24, and upper portion 26 may have a distinct configuration, such as shape and/or dimensioning. Bottom portion 22 may be dimensioned to hold a fluid volume VB, intermediate portion 24 may be dimensioned to hold a fluid volume VI, and upper portion 26 may be dimensioned to a hold a fluid volume VU. In embodiments, fluid level sensing apparatus 20 may be configured such that VU is larger than VI and/or VB. In embodiments, fluid level sensing apparatus may be configured such that VU is larger than VI and VB is larger than VI. In such embodiments, fluid level sensing apparatus 20 may be configured such that VU>VB>VI.
Fluid level sensing apparatus 20 may include at least one sensor disposed therealong. In embodiments, fluid level sensing apparatus 20 may include a first sensor 28a and a second sensor 28b vertically spaced from the first sensor 28a. Sensors 28a, 28b may be configured to detect the presence, quantity, and/or chemical properties of fluid disposed therein. In embodiments, sensors 28a, 28b may be configured to generate an electrical signal, such as an electrically conductive member, such as a pin, with conductive properties that change in the presence of a fluid. In embodiments, sensors 28a, 28b may be configured floating members that can rise and fall in the presence of fluid, or light-detecting members such as photodetectors, to name a few. Sensors 28a, 28b may be disposed externally and/or internally along a portion of fluid level sensing apparatus 20. Fluid level sensing apparatus 20 may include one, two, or more than two of each sensor 28a, 28b.
Sensors 28a, 28b may be configured so that, upon contact with a fluid, sensors 28a, 28b provide an indication to a user, such an audible and/or visual indicator. In such embodiments, an indicator may be a light such as an LED, an indicium on a visual display, and/or an audible alarm.
A vent 40 may be disposed above fluid level sensing apparatus 20. In embodiments, vent 40 may be substantially vertically adjacent upper portion 26 of fluid sensing apparatus 20 and fluidly coupled with the fluid level sensing apparatus 20. Vent 40 may comprise one or more openings for fluids to exit fluid sensing apparatus 20. Vent 40 may be configured to facilitate the release or intake of fluid pressure to achieve a desired pressure environment within inkjet printing system 100, for example, equilibrium with a surrounding environment. Vent 40 may have an open or closed condition. In embodiments, vent 40 may be in fluid communication with a storage container or recirculation system.
A pump 50 may be in fluid communication with fluid level sensing apparatus 20. Pump 50 may be any suitable fluid pressure-generating member, and may be configured to generate one or more pressure differentials along fluid level sensing apparatus 20 so that fluids disposed therein are caused to move through fluid level sensing apparatus 20. In embodiments, a pump 50 may be disposed above vent 40. In embodiments, a pump 50 may be disposed along a portion of fluid level sensing apparatus 20. In embodiments, an inkjet printing system 100 may include multiple pumps 50 for use with fluid level sensing apparatus 20.
One or more valves 60 may be disposed along fluid level sensing apparatus 20. In embodiments, valves 60 may be disposed upstream and/or downstream of fluid sensing apparatus 20, vent 40 and/or pump 50. Valves 60 may be configured to inhibit fluid flow in at least one direction, for example, to inhibit leaks, backflow, and the like.
Still referring to
Turning to
Referring to
In embodiments, pump 50 may exert a negative fluid pressure on fluid F that is different from the known or expected capabilities of pump 50, and/or the resulting volume flow rate of fluid F through the fluid level sensing apparatus 20 may be different than expected, for example, due to variable pump performance, power supply, fluid consistency, or other factors, to name a few.
With reference to
In embodiments, inkjet printing system 100 may include a processor 70 for calculating the time differentials between the actuation of the pump 50 and the fluid F reaching the first sensor 28a, and/or the time differential between the fluid F reaching first sensor 28a and second sensor 28b. Processor 70 may also be used, for example, to calibrate the reading taken by the first sensor 28a based on the reading taken by second sensor 28b. Processor 70 may be electrically coupled with either or both of sensors 28a, 28b. In embodiments, processor 70 may include a portion of imaging device 30, fluid sensing apparatus 20, or any other portion of inkjet printing system 100.
Referring to
Turning to
Each respective fluid sensing apparatus 20a, 20b, 20c may have a respective first sensor 28a1, 28b1, 28c1 and second sensor 28a2, 28b2, 28c2 which may be similar to first and second sensors 28a, 28b described above. Pump 50 and/or vent 40 may be fluidly coupled via a common fluid line 14 to all of the fluid sensing apparatuses 20a, 20b, 20c and configured to exert fluid pressure therealong.
Referring to
Turning to
Turning to
However, with additional reference to
In embodiments, fluid F may be evacuated through vent 40 without causing a shutdown of the pump 50. In such embodiments, the configuration of the fluid level sensing apparatuses 20a, 20b, 20c is such that a fluid F may be pumped therethrough over a sufficient period of time so that proper sensing may be performed of all fluid reservoirs before any one fluid reservoir and respective fluid sensing apparatus is completely evacuated of fluid F, which may cause improper operation of pump 50.
Turning to
Turning to
Turning to
While this invention has been described in conjunction with the embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the exemplary embodiments of the invention, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention.
Number | Name | Date | Kind |
---|---|---|---|
9358800 | Muyskens | Jun 2016 | B2 |
20100238239 | Shinkai | Sep 2010 | A1 |
20110279495 | Kuribayashi | Nov 2011 | A1 |
Number | Date | Country |
---|---|---|
1164025 | Dec 2001 | EP |
2103435 | Sep 2009 | EP |
2110250 | Oct 2009 | EP |
9830394 | Jul 1998 | WO |
2005002860 | Jan 2005 | WO |
2010118225 | Oct 2010 | WO |
Entry |
---|
International Search Report of PCT/IB2013/002820 dated May 12, 2014. |
Number | Date | Country | |
---|---|---|---|
20160243846 A1 | Aug 2016 | US |
Number | Date | Country | |
---|---|---|---|
61704679 | Sep 2012 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 14430475 | US | |
Child | 15146734 | US |