The present invention relates to a fluid machine used for water heaters, air-conditioners, etc, and a refrigeration cycle apparatus using the fluid machine.
Conventionally, there have been known fluid machines in which an expander and a compressor are coupled to each other by a shaft and the compressor is driven by the power recovered from a working fluid expanding in the expander. For example, Patent Literature 1 discloses a fluid machine 100 shown in
As shown in
As shown in
The expander cylinder 111 is provided with a suction port 110a through which a working fluid is introduced into the expander working chamber 113, and a discharge port 110b through which the working fluid is discharged from the expander working chamber 113. The suction port 110a is, at a specified timing, brought into communication with the expander working chamber 113 through a communication port 115 formed in the shoe 117 and a communication groove 116 formed in the expander partition member 113. That is, the shoe 117 and the expander partition member 113 constitute a drawing control mechanism for opening and closing the suction port 110a as the shaft 101 rotates. The timing at which the suction port 110a is opened (in communication with the expander working chamber 113) is a period of time from when the expander piston 112 is at a top dead center at which it retracts the expander partition member 114 most until the expander piston 112 rotates about 140° from the top dead center.
As shown in
The compressor cylinder 121 is provided with a suction port 120a through which the working fluid is introduced into the compressor working chamber 123. A closing member adjacent to the compressor cylinder 121 and the compressor piston 122 is provided with a discharge port 120b through which the working fluid is discharged from the compressor working chamber 113. The suction port 120a opens on the inner circumferential surface of the compressor cylinder 121. The suction port 120a is closed by the compressor piston 122 only when a sliding point of the compressor piston 122 sliding on the inner circumferential surface of the compressor cylinder 121 is present on the suction port 120a.
Patent Literature 1 also discloses a refrigeration cycle apparatus 200 shown in
The fluid machine 100 includes no driving means such as a motor, and is expected to self-start owing to the pressure of the working fluid in the refrigeration cycle apparatus 200 as shown in
However, when the fluid machine 100 is stopped in the state where the suction port 110a of the expander 110 is closed, the high pressure working fluid cannot flow into the expander working chamber 113 and thus no torque for rotating the shaft 101 is generated.
In contrast, the inventors of the present invention arrived at, prior to the present invention, an idea of guiding, at the time of starting, the high pressure working fluid discharged from the main compressor also to the compressor of the fluid machine to apply a torque to the shaft also in the compressor. That is, a bypass passage that links a high pressure flow passage between the main compressor and the radiator or between the radiator and the expander to a low pressure passage between the evaporator and the compressor is provided so as to allow the high pressure working fluid to flow also into the suction side space of the compressor working chamber of the compressor at the time of starting. Thereby, a pressure difference is generated also between the suction side space and the discharge side space of the compressor working chamber. As a result, a torque can be applied to the shaft also in the compressor.
However, even when the above-mentioned technique is applied to the fluid machine 100 disclosed in Patent Literature 1, no torque for rotating the shaft 101 is generated yet in some cases. The reason is as follows.
In the fluid machine 100 disclosed in Patent Literature 1, the position of the expander partition member 114 and the position of the compressor partition member 124 coincide with each other in the axial direction of the shaft 101, and an eccentric orientation of the first eccentric portion 102 is deviated 180° from an eccentric orientation of the second eccentric portion 103. Moreover, in the compressor 120, the suction port 120a is in communication with the discharge port 120b through the compressor working chamber 123 until the sliding point of the compressor piston 121 reaches the suction port 120a after passing the discharge port 120b.
Thus, with the rotation angle of the shaft 101 when the expander piston 112 is present at the top dead center being defined as 0°, the working fluid can flow into the suction side space of the expander working chamber 113 in the expander 110 when the rotation angle of the shaft 101 is in the range from 0° to about 140°. On the other hand, in the compressor 120, although the suction port 120a of the compressor 120 is closed by the compressor piston 122 when the rotation angle of the shaft 101 is in the range from about 190° to about 200°, the working fluid can flow into the suction side space of the compressor working chamber 123 when the rotation angle of the shaft 101 is out of this range.
However, when the rotation angle of the shaft 101 is in the range from about 190° to about 200°, both of the expander suction port 110a and the compressor suction port 120a are closed, and the torque for rotating the shaft 110 is generated neither in the expander 110 nor in the compressor 120. Moreover, when the rotation angle of the shaft 101 is in the range from about 180°, at which the sliding point of the compressor piston 121 passes the discharge port 120b, to about 190°, at which the sliding point reaches the suction port 120a, the suction port 120a is in communication with the discharge port 120b through the compressor working chamber 123 as described above and the working fluid that has flowed into the compressor working chamber 123 through the suction port 120a is discharged through the discharge port 120b. Furthermore, the suction port 110a of the expander 110 is closed during that time. Therefore, when the fluid machine 100 is stopped in the state where the rotation angle of the shaft is between about 180° and about 200°, the torque for rotating the shaft 101 owing to the pressure of the working fluid cannot be generated and the fluid machine 100 cannot self-start.
In view of the foregoing, the present invention is intended to provide a fluid machine that can self-start owing to the pressure of the working fluid no matter in what state it is stopped, and a refrigeration cycle apparatus using the fluid machine.
In order to solve the above-mentioned problems, the present invention provides a fluid machine including: an expander that expands a working fluid drawn through an expander suction port and discharges the working fluid through an expander discharge port so as to recover power from the working fluid; a compressor that increases a pressure of the working fluid drawn through a compressor suction port and discharges the working fluid through a compressor discharge port; and a shaft that couples the expander to the compressor so that the compressor is driven by the power recovered by the expander. The expander suction port and the compressor suction port are opened and closed as the shaft rotates. The expander suction port is opened during a period of time when the compressor suction port is closed, and the compressor suction port is opened and maintained out of communication with the compressor discharge port during a period of time when the expander suction port is closed.
The present invention also provides a refrigeration cycle apparatus using the fluid machine, including: a working fluid circuit through which a working fluid circulates, the working fluid circuit including a main compressor for compressing the working fluid, a radiator for radiating heat from the compressed working fluid, the expander for expanding the working fluid that has flowed out of the radiator, an evaporator for evaporating the expanded working fluid, and the compressor for increasing a pressure of the working fluid that has flowed out of the evaporator and supplying the working fluid to the main compressor; and a bypass passage linking a portion between the main compressor and the radiator or a portion between the radiator and the expander to a portion between the evaporator and the compressor in the working fluid circuit.
According to the above-mentioned configuration, the working fluid can always flow into one or both of the suction side space of the expander working chamber and the suction side space of the compressor working chamber. In the compressor working chamber, the working fluid that has flowed therein is prevented from being discharged through the compressor discharge port. Therefore, the fluid machine can self-start owing to the pressure of the working fluid no matter in what state it is stopped.
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention, however, is not limited to the following embodiments.
The main compressor 2 has, in a single closed casing 2c holding a lubricating oil, a compression mechanism 2a and a motor 2b for driving the compression mechanism 2a. The main compressor 2 compresses the working fluid at high temperature and high pressure. As the main compressor 2, a scroll type compressor and a rotary type compressor can be used, for example. A discharge mouth of the main compressor 2 is connected to an inlet of the radiator 3 through the first flow passage 7a.
The radiator 3 radiates heat from the high temperature, high pressure working fluid compressed in the main compressor 2 to cool the working fluid. An outlet of the radiator 3 is connected to a suction mouth of the expander 4 through the second flow passage 7b.
The expander 4 expands the middle temperature, high pressure working fluid that has flowed out of the radiator 3 and converts the expansion energy of the working fluid into mechanical energy, thereby recovering power from the working fluid. In the present embodiment, the expander 4 is a rotary type expander (details will be described later). A discharge mouth of the expander 4 is connected to an inlet of the evaporator 5 through the third flow passage 7c.
The evaporator 5 heats the low temperature, low pressure working fluid that has been expanded in the expander 4 to evaporate the working fluid. An outlet of the evaporator 5 is connected to a suction mouth of the compressor 6 through the fourth flow passage 7d.
The compressor 6 increases preliminary the pressure of the middle temperature, low pressure working fluid that has flowed out of the evaporator 5 and supplies the working fluid to the main compressor 2. In the present embodiment, the compressor 6 is a rotary type compressor (details will be described later). A discharge mouth of the compressor 6 is connected to a suction mouth of the main compressor 2 through the fifth flow passage 7e.
The expander 4 and the compressor 6 are disposed in a single closed casing 80 holding a lubricating oil, while being coupled to each other by a shaft 81, to constitute the fluid machine 8A. That is, the power recovered by the expander 4 is transferred to the compressor 6 via the shaft 81, thereby driving the compressor 6.
The refrigeration cycle apparatus 1 shown in
The first bypass passage 91 links the third flow passage 7c for guiding the working fluid from the discharge mouth of the expander 4 to the inlet of the evaporator 5 to the fifth flow passage 7e for guiding the working fluid from the discharge mouth of the compressor 6 to the suction mouth of the main compressor 2. That is, the first bypass passage 91 is a flow passage that allows the working fluid discharged from the expander 4 to bypass the evaporator 5 and the compressor 6 so as to be drawn directly into the main compressor 2. In the present embodiment, a check valve is used as the first bypass valve 92. However, the first bypass valve 92 is not limited to this, and an opening and closing valve or a three-way valve may be used.
The first bypass valve 92 allows the working fluid to flow through the first bypass passage 91 when the working fluid in the first bypass passage 91 downstream (outlet side) of the first bypass valve 92 has a lower pressure than that of the working fluid in the first bypass passage 91 upstream (inlet side) of the first bypass valve 92. In the opposite case, the first bypass valve 92 prohibits the working fluid from flowing through the first bypass passage 91. That is, the working fluid flows from the third flow passage 7c into the fifth flow passage 7e through the first bypass passage 91 when the working fluid in the fifth flow passage 7e between the discharge mouth of the compressor 6 and the suction mouth of the main compressor 2 has a lower pressure than that of the working fluid in the flow passage (the third flow passage 7c, the evaporator 5, and the fourth flow passage 7d) between the discharge mouth of the expander 4 and the suction mouth of the compressor 6.
The second bypass passage 93 links the second flow passage 7b for guiding the working fluid from the outlet of the radiator 3 to the suction mouth of the expander 4 to the fourth flow passage 7d for guiding the working fluid from the outlet of the evaporator 5 to the suction mouth of the compressor 6. That is, the second bypass passage 93 is a flow passage that allows the high pressure working fluid that has flowed out of the radiator 3 to bypass the expander 4 and the evaporator 5 so as to be drawn directly into the compressor 6. In the present embodiment, an opening and closing valve is used as the second bypass valve 94. However, the second bypass valve 94 is not limited to this, and a three-way valve may be used. Moreover, the second bypass passage 92 has only to be a flow passage that allows the high pressure working fluid to be drawn directly into the compressor 6. The second bypass passage 92 may link the first flow passage 7a for guiding the working fluid from the discharge mouth of the main compressor 2 to the inlet of the radiator 3 to the fourth flow passage 7d.
The second bypass valve 94 is opened in the start control, and thereby the high pressure working fluid that has flowed out of the radiator 3 flows from the second flow passage 7b into the fourth flow passage 7d through the second bypass passage 93.
In the refrigeration cycle apparatus 1 shown in
The second bypass valve 94 and the compressor upstream valve 71 are controlled by a controller that is not shown. Moreover, the refrigeration cycle apparatus 1 is provided, although not shown, with a start detection means for detecting that the compressor 6 is started. When the compressor 6 is started, a detection signal is transmitted from the start detection means to the controller. As the start detection means, it is possible to use a method, with a thermocouple provided to the third flow passage 7c on a discharge side of the expander 4, to measure the temperature of the working fluid in the third flow passage 7c, for example.
<Operation of Refrigeration Cycle Apparatus>
The refrigeration cycle apparatus 1 performs the start control first, and then initiates steady operation. In the refrigeration cycle apparatus 1, the pressure of the working fluid in the working fluid circuit 7 is approximately uniform when the refrigeration cycle apparatus 1 is in standby state (stopped state) for operation.
In the start control, the second bypass valve 94 is opened and the compressor upstream valve 71 is closed first. Thereby, the second bypass passage 93 is opened through and the fourth flow passage 7d is blocked between the outlet of the evaporator 5 and the downstream end of the second bypass passage 93. Subsequently, the main compressor 2 is started and the working fluid in the fifth flow passage 7e and the working fluid in the first bypass passage 91 downstream of the first bypass valve 92 are drawn into the main compressor 2.
When the drawing of the working fluid into the main compressor 2 begins, the pressures of the working fluid in the fifth flow passage 7e and the working fluid in the first bypass passage 91 downstream of the first bypass valve 92 are lowered. Thereby, the first bypass valve 92, which is a check valve, is opened, and the working fluid in the flow passage (the third flow passage 7c, the evaporator 5, and a part of the fourth flow passage 7d) from the discharge mouth of the expander 4 to the compressor upstream valve 71 flows into the first bypass passage 91. That is, the working fluid in the flow passage from the discharge mouth of the expander 4 to the compressor upstream valve 71 is drawn into the main compressor 2 together with the working fluid in the first bypass passage 9 and the working fluid in the fifth flow passage 7e so as to be compressed and discharged into the first flow passage 7a. As a result, the pressure of the working fluid in the first bypass passage 91 upstream of the first bypass valve 92 and the working fluid in the flow passage from the discharge mouth of the expander 4 to the compressor upstream valve 71 are lowered.
In contrast, the pressure of the working fluid in the flow passage (the first flow passage 7a, the radiator 3, and the second flow passage 7b) from the discharge mouth of the main compressor 2 to the suction mouth of the expander 4 is increased because the working fluid drawn into the main compressor 2 is compressed and discharged. Moreover, since the second bypass valve 94 is opened and the compressor upstream valve 71 is closed in the start control, the working fluid in the flow passage from the discharge mouth of the main compressor 2 to the suction mouth of the expander 4 flows, through the second bypass passage 93, also into a portion of the fourth flow passage 7d between the compressor upstream valve 71 and the suction mouth of the compressor 6. This increases the pressure of the working fluid in the flow passage (a part of the fourth flow passage 7d) from the compressor upstream valve 71 to the suction mouth of the compressor 6.
Therefore, high pressure-low pressure differences occur between the working fluid (high pressure) in the flow passage (the second flow passage 7b) on a side of the suction mouth of the expander 4 and the working fluid (low pressure) in the flow passage (the third flow passage 7c) on a side of the discharge mouth of the expander 4, and between the working fluid (high pressure) in the flow passage (a part of the fourth flow passage 7d) on a side of the suction mouth of the compressor 6 and the working fluid (low pressure) in the flow passage (the fifth flow passage 7e) on a side of the discharge mouth of the compressor 6, respectively. These high pressure-low pressure differences between the working fluids act on the expander 4 and the compressor 6, respectively, making it possible for the fluid machine 8A to self-start easily.
When the above-mentioned start detection means detects that the compressor 6 is started, the second bypass valve 94 is closed and the compressor upstream valve 71 is opened. Thereby, the second bypass passage 93 is blocked and the fourth flow passage 7d is opened through. Then the refrigeration cycle apparatus 1 ends the start control and shifts to the steady operation in which the working fluid circulates through the working fluid circuit 7.
During the steady operation, the working fluid in the fourth flow passage 7d and the working fluid in the second bypass passage 93 downstream of the second bypass valve 94 are drawn into the compressor 6 and its pressure is increased, and the working fluid is discharged into the fifth flow passage 7e. Thereby, the working fluid in the fifth flow passage 7e and the working fluid in the first bypass passage 91 downstream of the first bypass valve 92 have a higher pressure than the pressure of the working fluid in the flow passage (the third flow passage 7c, the evaporator 5, and the fourth flow passage 7d) from the discharge mouth of the expander 4 to the suction mouth of the compressor 6 and the pressure of the working fluid in the first bypass passage 91 upstream of the first bypass valve 92. Thus, the first bypass valve 92, which is a check valve, is closed. During the steady operation, the working fluid in the fifth flow passage 7e and the working fluid in the first bypass passage 91 downstream of the first bypass valve 92 have a high pressure as in the case above, and thus the first bypass valve 92 remains closed. Thereby, the working fluid during the steady operation circulates through the working fluid circuit 7.
<Configuration of Fluid Machine>
Next, the configuration of the fluid machine 8A will be described in detail.
As described above, the fluid machine 8A is a power recovering system in which the expander 4 and the compressor 6 are coupled to each other by the shaft 81 so that the power recovered by the expander 4 drives the compressor 6. In the present embodiment, the shaft 81 extends in a vertical direction, the expander 4 is disposed at a lower part in the closed casing 80, and the compressor 6 is disposed at an upper part in the closed casing 80. However, the positional relationship between the expander 4 and the compressor 6 may be vertically opposite. The shaft 81 may extend in a lateral direction so that the expander 4 and the compressor 6 are aligned in the lateral direction. The closed casing 80 is filled with the lubricating oil to an extent that the oil level is present above the compressor 6.
1) Shaft
The shaft 81 has a first eccentric portion 81b for the expander 4 and a second eccentric portion 81c for the compressor 6 as eccentric portions, each having a central axis at a location away from the axial center of the shaft 81. An oil supply passage 81a that penetrates through the shaft 81 in the axial direction and that opens on an outer circumferential surface of the first eccentric portion 81b, an outer circumferential surface of the second eccentric portion 81c, etc. is formed in the shaft 81. Through the oil supply passage 81a, the lubricating oil in the closed casing 80 is supplied to the sliding parts, etc. of the expander 4 and the compressor 6.
2) Expander
As described above, the expander 4 is a rotary type expander in the present embodiment. However, the expander 4 is not limited to the rotary type expander and may be a scroll type expander or another type of expander. The expander 4 expands the working fluid drawn through the expander suction port 4a and discharges the working fluid through the expander discharge port 4b so as to recover power from the working fluid.
Specifically, as shown in
The expander working chamber 43 is partitioned into a suction side space 43a and a discharge side space 43b by an expander partition member 44. The expander suction port 4a opens to a portion of the suction side space 43a adjacent to the expander partition member 44. The expander discharge port 4b opens to a portion of the discharge side space 43b adjacent to the expander partition member 44.
The expander partition member 44 has a plate-like shape and is inserted reciprocably in a groove 41a formed in the expander cylinder 41. The groove 41a opens to the expander working chamber 43, on a straight line passing the axial center of the shaft 81. A biasing means 45 for pressing the expander partition member 44 against the outer circumferential surface of the expander piston 42 is disposed between a bottom of the groove 41a and the expander partition member 44.
The biasing means 45 can be composed of a compression coil spring, for example. The biasing means 45 may be a so-called gas spring configured by making a back space between a rear edge of the expander partition member 44 and the bottom of the groove 41a a closed space. The biasing means 45 may be composed of two or more types of springs, such as the compression coil spring and the gas spring, of course. The expander piston 42 and the expander partition member 44 may be integrated with each other, without the biasing means 45 being provided.
As shown in
The bearing member 47 is fixed to an inner circumferential surface of the closed casing 80 and supports rotatably a lower part of the shaft 81. The second closing member 46, the expander cylinder 41, and the first closing member 49 are stacked in this order on the bearing member 47. A suction pipe 82 and a discharge pipe 83 penetrating through the closed casing 80 are connected to the bearing member 47.
The first closing member 49 and the second closing member 46 each have a disc shape that is flattened in the axial direction of the shaft 81. The shaft 81 penetrates through the centers of the first closing member 49 and the second closing member 46. In the present embodiment, the expander suction port 4a is provided in the second closing member 46 and the expander discharge port 4b is provided in the first closing member 49 and the expander cylinder 41.
A circular recessed portion 46a whose center coincides with the axial center of the shaft 81 is provided on a lower surface of the second closing member 46. The expander suction port 4a penetrates through the second closing member 46 in the axial direction of the shaft 81 so as to extend straightly from an upper surface of the second closing member 46 to a bottom surface of the recessed portion 46a. The expander suction port 4a is in communication with the suction pipe 82 through a suction space inside the recessed portion 46a and a suction passage 47a formed in the bearing member 47. That is, the high pressure working fluid from the second flow passage 7b shown in
On the other hand, as shown in
Further, inside the recessed portion 46a, a rotor plate 48 is disposed as a drawing control mechanism for opening and closing the expander suction port 4a as the shaft 81 rotates. The rotor plate 48 is attached to the shaft 81 so as to rotate while being in contact with the bottom surface of the recessed portion 46a.
As shown in
In the present embodiment, the expander suction port 4a is exposed partly or completely when the expander piston 41 rotates 140° from a top dead center, and the expander suction port 4a is completely blocked by the large diameter portion 48a anytime other than this period, according to the angle ranges and positions of the large diameter portion 48a and the small diameter portion 48b. Here, the top dead center refers to a location at which a sliding point of the expander piston 42 sliding on the inner circumferential surface of the expander cylinder 41 coincides with the expander partition member 44.
The configuration of the expander 4 can be inverted vertically. That is, the first closing member 49, the expander cylinder 41, the second closing member 46, the rotor plate 48, and the bearing member 47 may be disposed in this order from bottom to top so that the first closing member 49 serves as the outer closing member and the second closing member 46 serves as the inner closing member. In this case, the bearing member 47 may fit loosely around the shaft 81, and the first closing member 49 may have a function of supporting rotatably the lower part of the shaft 81.
3) Compressor
As described above, the compressor 6 is a rotary type compressor in the present embodiment. The compressor 6 increases the pressure of the working fluid drawn through the compressor suction port 6a and discharges the working fluid through the compressor discharge port 6b.
Specifically, as shown in
The compressor working chamber 63 is partitioned into a suction side space 63a and a discharge side space 63b by an compressor partition member 64. The compressor suction port 6a opens to a portion of the suction side space 63a adjacent to the compressor partition member 64. The compressor discharge port 6b opens to a portion of the discharge side space 63b adjacent to the compressor partition member 64.
The compressor partition member 64 has a plate-like shape and is inserted reciprocably in a groove 61a formed in the compressor cylinder 61. The groove 61a opens to the compressor working chamber 63, on a straight line passing the axial center of the shaft 81. A biasing means 65 for pressing the compressor partition member 64 against the outer circumferential surface of the compressor piston 62 is disposed between a bottom of the groove 61a and the compressor partition member 64.
The biasing means 65 can be composed of a compression coil spring, for example. The biasing means 65 may be a so-called gas spring configured by making a back space between a rear edge of the compressor partition member 64 and the bottom of the groove 61a a closed space. The biasing means 65 may be composed of two or more types of springs, such as the compression coil spring and the gas spring, of course. The compressor piston 62 and the compressor partition member 64 may be integrated with each other, without the biasing means 65 being provided.
Moreover, as shown in
The second closing member 66 has a function as a bearing member for supporting rotatably an upper part of the shaft 81. The compressor cylinder 61, the second closing member 66, and the cover member 67 are stacked in this order on the first closing member 49. A suction pipe 84 penetrating through the closed casing 80 is connected to the compressor cylinder 61. A discharge pipe 85 penetrating through the closed casing 80 is connected to the second closing member 66.
The second closing member 66 has a disc shape that is flattened in the axial direction of the shaft 81. The shaft 81 penetrates through the center of the second closing member 66. The cover member 67 also has a disc shape that is flattened in the axial direction of the shaft 81. At the center of the cover member 67, an opening through which an upper end portion of the shaft 81 is exposed is provided. In the present embodiment, the compressor suction port 6a is provided in the compressor cylinder 61 and the compressor discharge port 6b is provided in the second closing member 66.
The compressor suction port 6a penetrates laterally through the compressor cylinder 61. The compressor suction port 6a opens approximately circularly on the inner circumferential surface of the compressor cylinder 61, and is in communication with the suction pipe 84. That is, the low pressure (high pressure during the start control) working fluid from the fourth flow passage 7d shown in
Since the compressor suction port 6a opens on the inner circumferential surface of the compressor cylinder 61, it is opened and closed by the compressor piston 62 as the shaft rotates. More specifically, the compressor suction port 6a is closed by the compressor piston 62 only when the sliding point of the compressor piston 62 sliding on the inner circumferential surface of the compressor cylinder 61 is present on the compressor suction port 6a, in other words, only when the compressor piston 62 rotates from the point of about 5° to the point of about 15°, with a top dead center (a location at which the sliding point of the compressor piston 62 coincides with the compressor partition member 64) being defined as 0°. In a strict sense, the compressor suction port 6a is not completely closed by the compressor piston 62 because the inner circumferential surface of the compressor cylinder 61 and the outer circumferential surface of the compressor piston 62 have different diameters from each other. However, in this description, it is defined, as described above, that the compressor suction port 6a is closed when the sliding point of the compressor piston 62 is present on the compressor suction port 6a.
In contrast, a discharge chamber 66a opening upward and closed by the cover member 67, and a discharge passage 66b extending from the discharge chamber 66a to the discharge pipe 85 are formed in the second closing member 66. The compressor discharge port 6b has a circular section and penetrates through the second closing member 66 in the axial direction of the shaft 81 so as to extend straightly from a lower surface of the second closing member 66 to the discharge chamber 66a. The compressor discharge port 6b is in communication with the discharge pipe 85 through the discharge chamber 66a and the discharge passage 66b. That is, the working fluid in the discharge side space 63b of the compressor working chamber 63 is discharged into the fifth flow passage 7e shown in
In the present embodiment, since the compressor discharge port 6b is disposed at a location that allows it to be crossed by the inner circumferential surface of the compressor cylinder 61, the compressor discharge port 6b is closed by the compressor piston 62 only when the sliding point of the compressor piston 62 is present on the compressor discharge port 6b, in other words, only when the compressor piston 62 rotates from the point of about 345° to the point of about 355°, with the top dead center being defined as 0°. As in the case of the compressor suction port 6a, the compressor discharge port 6b is not completely closed by the compressor piston 62 in a strict sense. However, in this description, it is defined, as described above, that the compressor discharge port 6b is closed when the sliding point of the compressor piston 62 is present on the compressor discharge port 6b.
A discharge valve 68 that, by being deformed elastically, opens and closes automatically the compressor discharge port 6b owing to the pressure of the discharge side space 63b of the compressor working chamber 63 is disposed in the discharge chamber 66a.
Forming the compressor suction port 6a as described above makes it possible to reduce the passage resistance of the working fluid flowing into the compressor working chamber 63 and suppress the decrease in the pressure of the working fluid to be drawn into the compressor 6. Moreover, forming the compressor discharge port 6b as described above makes it possible to simplify the structure of the compressor 6, reduce the passage resistance of the working fluid flowing out of the compressor working chamber 63, and suppress the decrease in the pressure of the working fluid to be discharged from the compressor 6.
The configuration of the compressor 6 can be inverted vertically. That is, the cover member 67, the second closing member 66, the compressor cylinder 61, and the first closing member 49 may be disposed in this order from bottom to top so that the first closing member 49 serves as the outer closing member and the second closing member 66 serves as the inner closing member. In this case, the second closing member 66 may fit loosely around the shaft 81, and the first closing member 49 may have a function of supporting rotatably the upper part of the shaft 81.
4) Correlation
The fluid machine 8A is configured so that the expander suction port 6a is opened during a period of time when the compressor suction port 6a is closed, and the compressor suction port 6a is opened and maintained out of communication with the compressor discharge port 6b during a period of time when the expander suction port 6a is closed. Specifically, the shaft 81, the expander 4, and the compressor 6 are configured so that the compressor piston 62 passes the top dead center within a period of time when the expander suction port 6a is opened.
In order to achieve this configuration, Formula 1 below preferably is satisfied where, when a rotation direction of the shaft 81 is defined as positive, βc (−180°<βc≦180°) indicates a phase difference of an eccentric orientation of the second eccentric portion 81c with respect to an eccentric orientation of the first eccentric portion 81b, βv (−180°<βc≦180°) indicates a phase difference of a position of the compressor partition member 64 with respect to a position of the expander partition member 44, and further θo indicates a rotation angle of the shaft during the period of time when the expander suction port 6a is opened.
0.25θo≦βv−βc≦0.75θo (Formula 1)
In the present embodiment, as shown in
The present invention is not limited to this. For example, it may be configured so that the first eccentric portion 81b and the second eccentric portion 81c are eccentric in the same direction and the position of the expander partition member 44 and the position of the compressor partition member 64 are deviated from each other within a range that satisfies Formula 1, or so that deviations occur in terms both of the eccentric orientation and the position of the partition members within ranges that satisfy Formula 1.
<Operation of Fluid Machine>
Next, the operation of the fluid machine 8A during the steady operation will be described with reference to
First, the operation of the expander 4 will be explained. As shown in
Thereafter, as shown in
Next, the operation of the compressor 6 will be described. The shaft 81 is rotated by the power recovered by the expander 4. With the rotation of the shaft 81, the compressor piston 62 also rotates, and thereby the compressor 6 is driven.
As shown in
<Actions and Effects of the Present Embodiment>
As described above, in the present embodiment, the expander suction port 4a is opened during the period of time when θ=0° to about 140°, and the expander suction port 4a is closed during the period of time when θ=about 140° to 360°. On the other hand, the compressor suction port 6a is closed during the period of time when θ=about 95° to about 105°, and the compressor suction port 6a is opened during the periods of time when θ=0° to about 95° and θ=about 105° to 360°. Moreover, the compressor discharge port 6b is in communication with the compressor discharge port 6b through the compressor working chamber 63 during the period of time when θ=about 85° to about 95°. That is, the expander suction port 4a is closed after the compressor suction port 6a is brought into communication with the suction side space 63a of the compressor working chamber 63, and the expander suction port 4a is opened before the suction side space 63a of the compressor working chamber 63 is brought into communication with the compressor discharge port 6b.
As described in the section <Operation of refrigeration cycle apparatus>, since, at the start of the refrigeration cycle apparatus 1, the main compressor 2 is started in the state in which the second bypass valve 94 is opened and the compressor upstream valve 71 is closed, high pressure-low pressure differences occur between the working fluid in the flow passage on the side of the suction mouth of the expander 4 and the working fluid in the flow passage on the side of the discharge mouth of the expander 4, and between the working fluid in the flow passage on the side of the suction mouth of the compressor 6 and the working fluid in the flow passage on the side of the discharge mouth of the compressor 6, respectively. In other words, the flow passage of the fluid machine 8A upstream of the expander suction port 4a through the suction pipe 82 and the flow passage of the fluid machine 8A upstream of the compressor suction port 6a through the suction pipe 84 are filled with the high pressure working fluid.
In the present embodiment, since the fluid machine 8A is configured as described above, at least one of the expander suction port 4a and the compressor suction port 6a always is opened and the high pressure working fluid always flows into at least one of the suction side space 43a of the expander working chamber 43 and the suction side space 63a of the compressor working chamber 63 no matter what angular position the shaft 81 of the fluid machine 8A takes at the start of the refrigeration cycle apparatus. Moreover, it is after the expander suction port 4a is opened that the compressor suction port 6a is brought into communication with the compressor discharge port 63b through the compressor working chamber 63. Therefore, no matter in what state the fluid machine 8A is stopped, a torque for rotating the shaft 81 can be generated in one or both of the expander 4 and the compressor 6, making it possible for the fluid machine 8A to self-start owing to the pressure of the working fluid.
Specifically, when the shaft 81 is in the range of θ=0° to about 85°, both of the expander suction port 4a and the compressor suction port 6a are opened and the high pressure working fluid flows into the suction side space 43a of the expander working chamber 43 and the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated in each of the expander 4 and the compressor 6.
When the shaft 81 is in the range of θ=about 85° to about 95°, the compressor suction port 6a is opened but is in communication with the compressor discharge port 6b through the compressor working chamber 63, and the working fluid leaks from the compressor suction port 6a to the compressor discharge port 26b. Thus, no torque is generated in the compressor 6. However, since the expander suction port 4a is opened and the high pressure working fluid flows into the suction side space of the expander working chamber 63, a torque is generated in the expander 4.
When the shaft 81 is in the range of θ=about 95° to about 105°, the compressor suction port 6a is closed and no torque is generated in the compressor 6, but the expander suction port 4a is opened and the high pressure working fluid flows into the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated in the compressor 6.
When the shaft 81 is in the range of θ=about 105° to about 140°, both of the expander suction port 4a and the compressor suction port 6a are opened and the high pressure working fluid flows into the suction side space 43a of the expander working chamber 43 and the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated in each of the expander 4 and the compressor 6.
When the shaft 81 is in the range of θ=about 140° to 360°, the expander suction port 4a is closed and no torque is generated in the expander 4, but the compressor suction port 6a is opened and the high pressure working fluid flows into the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated the compressor 6.
As described above, in the present embodiment, the fluid machine 8A, which has no driving device, can self-start without fail at the start of the refrigeration cycle apparatus 1 owing only to the pressure of the working fluid. Therefore, the reliability of the refrigeration cycle apparatus 1 can be increased.
Next, a fluid machine 8B according to Embodiment 2 of the present invention will be described with reference to
<Configuration of Fluid Machine>
The fluid machine 8B of the present embodiment is different from the fluid machine 8A of Embodiment 1 in that the suction pipe 84 is connected to the second closing member 66, and the compressor 6 is a fluid pressure motor compressor and does not have the discharge valve 68 (see
Specifically, in the second closing member 66, the compressor suction port 6a is provided so as to be exposed only to the suction side space 63a of the compressor working chamber 63 and the compressor discharge port 6b is provided so as to be exposed only to the discharge side space 63b of the compressor working chamber 63. Both of the compressor suction port 6a and the compressor discharge port 6b extend in the axial direction of the shaft 81. Moreover, a suction passage 6c that brings an upper end of the compressor suction port 6a into communication with the suction pipe 84 and a discharge passage 6d that brings an upper end of the compressor discharge port 6b into communication with the discharge pipe 85 are formed in the second closing member 66.
More specifically, the compressor suction port 6a and the compressor discharge port 6b extend from a vicinity of the compressor partition member 64 so as to be gradually away from the inner circumferential surface of the compressor cylinder 61. Outer edges of the compressor suction port 6a and the compressor discharge port 6b (edges on a side of the inner circumferential surface of the compressor cylinder 61) each are formed in an arc shape that coincides with the outer circumferential surface of the compressor piston 62 when the compressor piston 62 is present at the top dead center. That is, the compressor suction port 6a is completely closed by the compressor piston 63 only during a short period of time after the compressor piston 62 is present at the top dead center, and the compressor discharge port 6b is completely closed by the compressor piston 63 only during a short period of time before the compressor piston 62 is present at the top dead center.
Moreover, in the present embodiment, the relationship between the eccentric orientation of the first eccentric portion 81b of the shaft 81 and the eccentric orientation of the second eccentric portion 82b of the shaft 81, and the relationship between the position of the expander partition member 44 and the position of the compressor partition member 64 are the same as in Embodiment 1.
The compressor suction port 6a and the compressor discharge port 6b do not necessarily have to be provided in the second closing member 66, and one or both of them may be provided in the first closing member 49.
<Operation of Fluid Machine 8B>
Next, the operation of the fluid machine 8A during the steady operation will be described with reference to
As shown in
<Actions and Effects of the Present Embodiment>
In the present embodiment, the expander suction port 4a is opened during the period of time when θ=0° to about 140°, and the expander suction port 4a is closed during the period of time when θ=about 140° to 360°, as described above. In contrast, the compressor suction port 6a is closed during the period of time when θ=90° to about 95°, and the compressor suction port 6a is opened during the periods of time when θ=0° to 90° and θ=about 95° to 360°. That is, the expander suction port 4a is closed after the compressor suction port 6a is brought into communication with the suction side space 63a of the compressor working chamber 63, and the expander suction port 4a is opened before the compressor suction port 6a is closed.
As described in the section <Operation of refrigeration cycle apparatus>, since, at the start of the refrigeration cycle apparatus 1, the main compressor 2 is started in the state in which the second bypass valve 94 is opened and the compressor upstream valve 71 is closed, high pressure-low pressure differences occur between the working fluid in the flow passage on the side of the suction mouth of the expander 4 and the working fluid in the flow passage on the side of the discharge mouth of the expander 4, and between the working fluid in the flow passage on the side of the suction mouth of the compressor 6 and the working fluid in the flow passage on the side of the discharge mouth of the compressor 6, respectively. In other words, the flow passage of the fluid machine 8A upstream of the expander suction port 4a through the suction pipe 82 and the flow passage of the fluid machine 8A upstream of the compressor suction port 6a through the suction pipe 84 are filled with the high pressure working fluid.
In the present embodiment, since the fluid machine 8A is configured as described above, at least one of the expander suction port 4a and the compressor suction port 6a always is opened and the high pressure working fluid always flows into at least one of the suction side space 43a of the expander working chamber 43 and the suction side space 63a of the compressor working chamber 63 no matter what angular position the shaft 81 of the fluid machine 8A takes at the start of the refrigeration cycle apparatus 1. Therefore, no matter in what state the fluid machine 8A is stopped, a torque for rotating the shaft 81 can be generated in one or both of the expander 4 and the compressor 6, making it possible for the fluid machine 8A to self-start owing to the pressure of the working fluid.
Specifically, when the shaft 81 is in the range of θ=0° to 90°, both of the expander suction port 4a and the compressor suction port 6a are opened and the high pressure working fluid flows into the suction side space 43a of the expander working chamber 43 and the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated in each of the expander 4 and the compressor 6.
When the shaft 81 is in the range of θ=90° to about 95°, the compressor suction port 6a is closed and no torque is generated in the compressor 6, but the expander suction port 4a is opened and the high pressure working fluid flows into the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated in the compressor 6.
When the shaft 81 is in the range of θ=about 95° to about 140°, both of the expander suction port 4a and the compressor suction port 6a are opened and the high pressure working fluid flows into the suction side space 43a of the expander working chamber 43 and the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated in each of the expander 4 and the compressor 6.
When the shaft 81 is in the range of θ=about 140° to 360°, the expander suction port 4a is closed and no torque is generated in the expander 4, but the compressor suction port 6a is opened and the high pressure working fluid flows into the suction side space 63a of the compressor working chamber 63. Thus, a torque is generated in the compressor 6.
As described above, in the present embodiment, the fluid machine 8A, which has no driving device, can self-start without fail at the start of the refrigeration cycle apparatus 1 owing only to the pressure of the working fluid. Therefore, the reliability of the refrigeration cycle apparatus 1 can be increased.
In the embodiments mentioned above, the rotor plate 48 constitutes the drawing control mechanism in which the expander suction port 4a is opened and closed as the shaft 81 rotates. However, the drawing control mechanism of the present invention is not limited to this and drawing control mechanisms with various structures can be employed. For example, a drawing control mechanism with the structure disclosed in Patent Literature 1 may be employed, or a drawing control mechanism in which an arc groove is provided in an upper surface of the first eccentric portion 81b of the shaft 81 and a communication groove that brings the arc groove into communication with the suction side space 43a of the expander working chamber 43 is provided in the lower surface of the first closing member 49 may be employed.
The present invention surely can realize the self-starting of the fluid machine. The present invention is useful particularly for refrigeration cycle apparatuses using the fluid machine as a power recovery system.
Number | Date | Country | Kind |
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2010-104775 | Apr 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/002050 | 4/6/2011 | WO | 00 | 9/19/2011 |