The present disclosure relates to the technical field of heat exchange system, and in particular, to fluid machinery, a heat exchange apparatus and an operation method for fluid machinery.
In some related technologies, fluid machinery includes a compressor and an expansion machine, and so on. Taking the compressor as an example, according to an energy saving and environment protection policy and a comfort requirement of a customer for an air conditioner, air conditioner industry is always pursuing high efficiency and low noise. As a core of the air conditioner, the compressor directly affects a level of power efficiency and noise of the air conditioner. A rolling rotor type compressor, as a mainstream compressor of a household air conditioner, development of its technology has been relatively mature at present. Limited by a structural principle, its optimization space is limited. If a major breakthrough is to be obtained, innovation needs to be performed from the structural principle.
Therefore, it is necessary to provide fluid machinery, such as a compressor or an expansion machine, which has characteristics of high energy efficiency and low noise and the like.
According to an aspect of the present disclosure, there is provided fluid machinery including a crankshaft, a cylinder sleeve, a crossed groove structure and sliding blocks, where, the crankshaft is provided with two eccentric parts along an axial direction thereof, and there is a phase difference of a first included angle A between the two eccentric portions. The crankshaft and the cylinder sleeve are eccentrically arranged and have a fixed eccentric distance therebetween. The crossed groove structure is rotationally arranged in the cylinder sleeve, and the crossed groove structure has two limiting channels. The two limiting channels are sequentially arranged along the axial direction of the crankshaft. Extension directions of the two limiting channels are perpendicular to the axial direction of the crankshaft, and there is a phase difference of a first included angle B between the extension directions of the two limiting channels. The first included angle A is twice of the second included angle B. The sliding blocks are provided with through holes, and the number of the sliding blocks is two. The two eccentric parts correspondingly extend into the two through holes of the two sliding blocks, and the two sliding blocks are correspondingly arranged in the two limiting channels slidably, so that a volume-variable cavity is formed. The volume-variable cavity is located at a sliding direction of the sliding block. The crankshaft is rotated, to drive the sliding blocks to slide back and forth in the limiting channel while interacting with the crossed groove structure, so that the crossed groove structure and the sliding block is rotated in the cylinder sleeve.
In some embodiments, the crossed groove structure includes a first crossed groove section and a second crossed groove section which are connected along an axial direction thereof. The first crossed groove section and the second crossed groove section are arranged non-coaxially and are movably connected, and are both provided with the two limiting channels, respectively.
In some embodiments, eccentric amounts of the two eccentric portions are unequal.
In some embodiments, a distance, between an axis of an inner ring of the cylinder sleeve located at the first crossed groove section and an axis of an inner ring of the cylinder sleeve located at the second crossed groove section, is equal to an eccentric distance between the first crossed groove section and the second crossed groove section.
In some embodiments, the crossed groove structure further includes a first sliding connection member, and the first crossed groove section is movably connected to the second crossed groove section via the first sliding connection member. The first crossed groove section is rotated while the first sliding connection member slides relative to the first crossed groove section, and the second crossed groove section is rotated while the first sliding connection member slides relative to the second crossed groove section.
In some embodiments, the first sliding connection member has two first limiting sliding slots, extension directions of the two first limiting sliding slots are perpendicular to each other and are both perpendicular to the axial direction of the crankshaft. The first crossed groove section has a third protrusion structure at an end part of a side towards the first sliding connection member. The second crossed groove section has a fourth protrusion structure at an end part of a side towards the first sliding connection member. The third protrusion structure and the fourth protrusion structure are respectively arranged in the two first limiting sliding slots in a sliding manner. The first crossed groove section is rotated, to make the third protrusion structure slide back and forth in the corresponding first sliding connection member and interact with the first sliding connection member simultaneously, so that the first crossed groove section is rotated, and drives the fourth protrusion structure to slide back and forth in the corresponding first sliding connection member while driving the second crossed groove section to rotate. Or, the second crossed groove section is rotated, to make the fourth protrusion structure slide back and forth in the corresponding first sliding connection member and interact with the first sliding connection member simultaneously, so that the first crossed groove section is rotated, and drives the third protrusion structure to slide back and forth in the corresponding first sliding connection member while driving the first crossed groove section to rotate.
In some embodiments, the first sliding connection member has two first limiting protrusions extending towards the first crossed groove section and the second crossed groove section, respectively. The first crossed groove section has a third sliding slot structure at an end part of a side towards the first sliding connection member, and the second crossed groove section has a fourth sliding slot structure at an end part of a side towards the first sliding connection member. The two first limiting protrusions are respectively arranged in the third sliding slot structure and the fourth sliding slot structure slidably, and an extension direction of the third sliding slot structure is perpendicular to an extension direction of the fourth sliding slot structure. The first crossed groove section is rotated, to make the corresponding first limiting protrusion slide back and forth in the third sliding slot structure and the third sliding slot structure interact with the first sliding connection member simultaneously, so that the first sliding connection member is rotated, and drives the first limiting protrusion to slide back and forth in the fourth sliding slot structure while driving the second crossed groove section to rotate. Or, the second crossed groove section is rotated, to make the corresponding first limiting protrusion slide back and forth in the fourth sliding slot structure and the fourth sliding slot structure interact with the first sliding connection member simultaneously, so that the first sliding connection member is rotated, and drives the first limiting protrusion to slide back and forth in the third sliding slot structure while driving the first crossed groove section to rotate.
In some embodiments, a shaft body portion of the crankshaft is integrally formed and has only one axis.
In some embodiments, a shaft body portion of the crankshaft includes a first section and a second section which are connected along the axial direction thereof. The first section and the second section are coaxially arranged, and the two eccentric parts are respectively arranged at the first section and the second section.
In some embodiments, the first section is detachably connected to the second section.
In some embodiments, eccentric amounts of the two eccentric parts are unequal, where, the eccentric amount of the first eccentric part is equal to an assembly eccentric amount between the crankshaft and the corresponding first crossed groove section, and the eccentric amount of a second eccentric part is equal to an assembly eccentric amount between the crankshaft and the corresponding second crossed groove section.
In some embodiments, a shaft body portion of the crankshaft includes a first section and a second section which are connected along the axial direction thereof, the first section and the second section are non-coaxially arranged and are movably connected, and the two eccentric parts are respectively arranged at the first section and the second section.
In some embodiments, the crankshaft further includes a sliding connection member, and the first section movably is connected to the second section via the sliding connection member. The first section is rotated while the sliding connection member slides relative to the first section, and the second section is rotated while the sliding connection member slides relative to the second section.
In some embodiments, the sliding connection member has two limiting sliding slots, extension directions of the two limiting sliding slots are perpendicular to each other and are both perpendicular to the axial direction of the crankshaft. The first section has a first protrusion structure at an end part of a side towards the sliding connection member, and the second section has a second protrusion structure at an end part of a side towards the sliding connection member, where the first protrusion structure and the second protrusion structure are arranged in the two limiting sliding slots in a sliding manner, respectively. The first section is rotated, to make the first protrusion structure slide back and forth in the corresponding limiting sliding slot and interact with the sliding connection member simultaneously, so that the sliding connection member is rotated, and drives the second protrusion structure to slide back and forth in the corresponding limiting sliding slot while driving the second section to rotate. Or, the second section is rotated, to make the second protrusion structure slide back and forth in the corresponding limiting sliding slot and interact with the sliding connection member simultaneously, so that the sliding connection member is rotated, and drives the first protrusion structure to slide back and forth in the corresponding limiting sliding slot while driving the first section to rotate.
In some embodiments, the sliding connection member has two limiting protrusions extending towards the first section and the second section respectively. The first section has a first sliding slot structure at an end part of a side towards the sliding connection member, and the second section has a second sliding slot structure at an end part of a side towards the sliding connection member. The two the limiting protrusions are respectively arranged in the first sliding slot structure and the second sliding slot structure slidably, and an extension direction of the first sliding slot structure is perpendicular to an extension direction of the second sliding slot structure. The first section is rotated, to make the corresponding limiting protrusion slide back and forth in the first sliding slot structure and the first sliding slot structure simultaneously interact with the sliding connection member, so that the sliding connection member is rotated, and drives the limiting protrusion to slide back and in the second sliding slot structure while driving the second section to rotate. Or, the second section is rotated, to make the corresponding limiting protrusion slide back and forth in the second sliding slot structure and the second sliding slot structure simultaneously interact with the sliding connection member, so that the sliding connection member is rotated, and drives the limiting protrusion to slide back and forth in the first sliding slot structure while driving the first section to rotate.
In some embodiments, an assembly eccentric amount, between the first section and the cylinder sleeve, is equal to the eccentric amount of the eccentric part arranged at the first section, and an assembly eccentric amount, between the second section and the cylinder sleeve, is equal to the eccentric amount the eccentric parts arranged at the second section.
In some embodiments, eccentric amounts of the two the eccentric parts are equal, where an assembly eccentric amount, between the first section and the corresponding first crossed groove section, is equal to the eccentric amount of the eccentric part which is arranged at the first section, and an assembly eccentric amount, between the second section and the corresponding second crossed groove section, is equal to the eccentric amount of the eccentric part which is arranged at the second section.
In some embodiments, eccentric amounts of the two eccentric parts are unequal, where an assembly eccentric amount, between the first section and the corresponding first crossed groove section, is equal to the eccentric amount of the eccentric part which is arranged at the first section, and an assembly eccentric amount, between the second section and the corresponding second crossed groove section, is equal to the eccentric amount of the eccentric part which is arranged at the second section.
In some embodiments, a shaft body portion of the crankshaft is integrally formed with the eccentric part; or, a shaft body portion of the crankshaft is detachably connected to the eccentric part.
In some embodiments, two ends of the limiting channel penetrate to a peripheral surface of the crossed groove structure.
In some embodiments, two ends of one of the two limiting channels penetrate through a peripheral surface of the first crossed groove section, and two ends of the other of the two limiting channels penetrate through a peripheral surface of the second crossed groove section.
In some embodiments, the two sliding blocks are concentrically arranged with the two eccentric parts respectively, and the sliding block performs a circular motion around the axis of the crankshaft where the sliding block is located, there is a first rotating gap between a hole wall of the through hole and the eccentric part, and the first rotating gap ranges from 0.005 mm to 0.05 mm.
In some embodiments, there is a second rotating gap between a peripheral surface of the first crossed groove section and an inner wall surface of an end of the axial direction of the cylinder sleeve, and the second rotating gap ranges from 0.01 mm to 0.08 mm, there is a third rotating gap between a peripheral surface of the second crossed groove section and an inner wall surface of the other end of the axial direction of the cylinder sleeve, and the third rotating gap ranges from 0.01 mm to 0.08 mm.
In some embodiments, the first included angle A ranges from 160 degrees to 200 degrees, and the second included angle B ranges from 80 degrees to 100 degrees.
In some embodiments, the fluid machinery further includes a flange arranged at an end of the axial direction of the cylinder sleeve, and the crankshaft and the flange are concentrically arranged.
In some embodiments, there is a first assemble gap between the crankshaft and the flange, and the first assemble gap ranges from 0.005 mm to 0.05 mm.
In some embodiments, the first assemble gap ranges from 0.01 mm to 0.03 mm.
In some embodiments, the eccentric part is provided with an arc surface, and a central angle of the arc surface is larger than or equal to 180 degrees.
In some embodiments, the eccentric part is cylindrical.
In some embodiments, a proximal end of the eccentric part is arranged as one of the following: the proximal end of the eccentric part is flush with an outer circle of a shaft body portion of the crankshaft; or, the proximal end of the eccentric part is protruded from an outer circle of a shaft body portion of the crankshaft; or, the proximal end of the eccentric part is provided at an inner side of an outer circle of a shaft body portion of the crankshaft.
In some embodiments, the sliding block includes a plurality of sub-sliding blocks which are spliced to form the through hole.
In some embodiments, the two eccentric parts are arranged at intervals in the axial direction of the crankshaft.
In some embodiments, the first crossed groove section and the second crossed groove section all have a central hole, the two central holes are non-concentrically arranged, and the two limiting channels communicate with each other via the two central holes, where apertures of the two central holes are both larger than a diameter of the shaft body portion.
In some embodiments, the aperture of the central hole is larger than a diameter of the eccentric part.
In some embodiments, a projection of the sliding block, in an axial direction of the through hole, has two relatively parallel straight-line segments and arc segments connecting ends of the two straight line segments.
In some embodiments, the limiting channel has a set of first sliding surfaces arranged opposite to each other and in sliding contact with the sliding block, and the sliding block has a second sliding surface matched with the first sliding surface and a pressing surface towards an end of the limiting channel. The pressing surface serves as a head of the sliding block, the two second sliding surfaces is connected via the pressing surface, and the pressing surface faces to the volume-variable cavity.
In some embodiments, the pressing surface is an arc surface, a distance, between an arc center of the arc surface and a center of the through hole, is equal to an eccentric amount of the eccentric part.
In some embodiments, a curvature radius of the arc surface is equal to a radius of an inner circle of the cylinder sleeve; or there is a difference value between a curvature radius of the arc surface and a radius of an inner circle of the cylinder sleeve, and the difference value ranges from −0.05 mm to 0.025 mm.
In some embodiments, the difference value ranges from −0.02 mm to 0.02 mm.
In some embodiments, a ratio, between a projection area Ssliding block in the sliding direction of the sliding block, of the pressing surface and, an area Sexhaus of a compression exhaust port of the cylinder sleeve, is Ssliding block/Sexhaus, which ranges from 8 to 25.
In some embodiments, the ratio Ssliding block/Sexhaus ranges from 12 to 18.
In some embodiments, the cylinder sleeve has a compression intake port and a compression exhaust port, in the case that any of the sliding blocks is at an intake position, the compression intake port communicates with the corresponding volume-variable cavity; in the case that any of the sliding blocks is at an exhaust position, the corresponding volume-variable cavity communicates with the compression exhaust port.
In some embodiments, an inner wall surface of the cylinder sleeve has an air-suction cavity, and the air-suction cavity communicates with the compression intake port.
In some embodiments, the air-suction cavity extends a first preset distance around a circumference of the inner wall surface of the cylinder sleeve, to form an arc-shaped air-suction cavity.
In some embodiments, there are two air-suction cavities, and the two air-suction cavities are arranged at intervals along the axial direction of the cylinder sleeve. The cylinder sleeve further has an air-suction communicating cavity, and the two air-suction cavities all communicate with the air-suction communicating cavity, and the compression intake port communicates with the air-suction cavity via the air-suction communicating cavity.
In some embodiments, the air-suction communicating cavity extends a second preset distance along the axial direction of the cylinder sleeve, and at least one end of the air-suction communicating cavity penetrates through an axial end surface of the cylinder sleeve.
In some embodiments, an outer wall of the cylinder sleeve is provided with an exhaust cavity, and the compression exhaust port communicates with the exhaust cavity via the inner wall of the cylinder sleeve. The fluid machinery further includes an exhaust valve assembly arranged in the exhaust cavity and corresponding to the compression exhaust port.
In some embodiments, there are two the compression exhaust ports, and the two compression exhaust ports are arranged at intervals along the axial direction of the cylinder sleeve. There are two of the exhaust valve assemblies, the two exhaust valve assemblies are arranged corresponding to the two compression exhaust ports respectively.
In some embodiments, an axial end surface of the cylinder sleeve is further provided with a communicating hole, and the communicating hole communicates with the exhaust cavity. The fluid machinery further includes a flange provided with an exhaust channel, and the communicating hole communicates with the exhaust channel.
In some embodiments, the exhaust cavity penetrates through an outer wall surface of the cylinder sleeve, the fluid machinery further includes an exhaust cover plate connected to the cylinder sleeve and sealing the exhaust cavity.
In some embodiments, the fluid machinery is a compressor.
In some embodiments, the cylinder sleeve has an expansion intake port and an expansion exhaust port. In the case that any of the sliding blocks is at an air inlet position, the expansion exhaust port communicates with the corresponding volume-variable cavity; and in the case that any of the sliding blocks is at an air exhaust position, the corresponding volume-variable cavity communicates with the expansion intake port.
In some embodiments, an inner wall surface of the cylinder sleeve has an expansion exhaust cavity communicating with the expansion exhaust port.
In some embodiments, the expansion exhaust cavity extends a first preset distance around a circumference of the inner wall surface of the cylinder sleeve, to form an arc-shaped expansion exhaust cavity, and the expansion exhaust cavity extends from the expansion exhaust port to a side where the expansion intake port is located. An extension direction of the expansion exhaust cavity is the same as a rotation direction of the crossed groove structure.
In some embodiments, there are two expansion exhaust cavities, the two expansion exhaust cavities are arranged at intervals along the axial direction of the cylinder sleeve. The cylinder sleeve is further provided with an expansion exhaust communicating cavity, the two expansion exhaust cavities both communicate with the expansion exhaust communicating cavity, and the expansion exhaust port communicates with the expansion exhaust cavity via the expansion exhaust communicating cavity.
In some embodiments, the expansion exhaust communicating cavity extends a second preset distance along the axial direction of the cylinder sleeve, and at least one end of the expansion exhaust communicating cavity penetrates through an axial end surface of the cylinder sleeve.
In some embodiments, the fluid machinery is an expansion machine.
According to another aspect of the present disclosure, a heat exchange apparatus is provided, including fluid machinery above-mentioned.
According to another aspect of the present disclosure, an operation method for fluid machinery is provided, including: performing, by a crankshaft, rotation, around an axis O0 thereof; performing, by a first crossed groove section, revolution, around the axis O0 of the crankshaft, and the axis O0 of the crankshaft and an axis O1 of the first crossed groove section being eccentrically arranged and having a fixed eccentric distance therebetween; and performing, by a second crossed groove section, revolution, around the axis O0 of the crankshaft, where the axis O0 of the crankshaft and an axis O0′ of the second crossed groove section being eccentrically arranged and having a fixed eccentric distance therebetween; taking the axis O0 of the crankshaft as a center of a circle and, performing, by a first sliding block, a circular motion, a distance, between a center O3 of the first sliding block and the axis O0 of the crankshaft, being equal to an eccentric amount of the first eccentric part corresponding to the crankshaft, and the eccentric amount being equal to the eccentric distance between the axis O0 of the crankshaft and the axis O0 of the first crossed groove section; the crankshaft being rotated, to drive the first sliding block to perform the circular motion, and the first sliding block interacting with the first crossed groove section and sliding back and forth in the limiting channel of the first crossed groove section; and taking the axis O0 of the crankshaft as a center of a circle and, performing, by a second sliding block, a circular motion, a distance, between a center O4 of the second sliding block and the axis O0 of the crankshaft, being equal to an eccentric amount of the second eccentric part corresponding to the crankshaft, the eccentric amount being equal to the eccentric distance between the axis O0 of the crankshaft and the axis O0′ of the second crossed groove section, the crankshaft being rotated, to drive the second sliding block to perform the circular motion, and the second sliding block interacting with the second crossed groove section and sliding back and forth in the limiting channel of the second crossed groove section.
In some embodiments, a mechanism principle of a cross-shaped sliding block is adopted by the operation method, where the two eccentric portions of the crankshaft serve as a first connecting rod L1 and a second connecting rod L2 respectively, the limiting channel of the first crossed groove section serves as a third connecting rod L3, and the limiting channel of the second crossed groove section serves as a fourth connecting rod L4, where lengths of the first connecting rod L1 and the second connecting rod L2 are not equal.
In some embodiments, there is a first included angle A between the first connecting rod L1 and the second connecting rod L2, and there is a second included angle B between the third connecting rod L3 and the fourth connecting rod L4, where, the first included angle A is twice of the second included angle B.
In some embodiments, a connecting line, among the axis O0 of the crankshaft, the axis O1 of the first crossed groove section and the axis O0′ of the second crossed groove section, is O0O1O1′. There is a third included angle C between the first connecting rod L1 and the connecting line O0O1O1′, and correspondingly, there is a fourth included angle D between the third connecting rod L3 and the connecting line O0O1O1′, where the third included angle C is twice of the fourth included angle D. There is a fifth included angle E between the second connecting rod L2 and the connecting line O0O1O1′, and correspondingly, there is a sixth included angle F between the fourth connecting rod L4 and the connecting line O0O1O1′, where the fifth included angle E is twice of the sixth included angle F. A sum of the third included angle C and the fifth included angle E is the first included angle A, and a sum of the fourth included angle D and the sixth included angle F is the second included angle B.
In some embodiments, the operation method further includes that an angular velocity of the rotation of the sliding block is equal to an angular velocity of the revolution of the sliding block; and angular velocities of the revolution of the first crossed groove section and the second crossed groove section are equal to the angular velocity of the rotation of the sliding block.
In some embodiments, during a rotating process of the crankshaft, the crankshaft is rotated two circles, to implement four times of air suction and exhaust process.
In some embodiments, the operation method further includes: performing, by a first section of the crankshaft, rotation, around the axis O0 of the first section, and performing, by a second section of the crankshaft, rotation, around the axis O0′ of the second section, where the O0 and the O0′ do not coincide; the axis O0 of the first section and the axis O0 of the first crossed groove section being eccentrically arranged and having a fixed eccentric distance therebetween, and the axis O0′ of the second section and the axis O0′ of the second crossed groove section, being eccentrically arranged and having a fixed eccentric distance therebetween; taking the axis O0 of the first section as a center of a circle and, performing, by a first sliding block, a circular motion, a distance, between a center O3 of the first sliding block and the axis O0 of the first section, being equal to the eccentric amount of the eccentric part on the first section, and the eccentric amount of the eccentric part on the first section being equal to the eccentric distance between the axis O0 of the first section and the axis O1 of the first crossed groove section, the first section being rotated, to drive the first sliding block to perform the circular motion, and the first sliding block interacting with the first crossed groove section and sliding back and forth in the limiting channel of the first crossed groove section; and taking the axis O0′ of the second section as a center of a circle and, performing, by a second sliding block, a circular motion, a distance, between a center O4 of the second sliding block and the axis O0′ of the second section, being equal to the eccentric amount of the eccentric part on the second section, and the eccentric amount on the second section being equal to the eccentric distance between the axis O0′ of the second section and the axis O1′ of the second crossed groove section, the second section being rotated, to drive the second sliding block to perform a circular motion, and the second sliding block interacting with the second crossed groove section and sliding back and forth in the limiting channel of the second crossed groove section.
In some embodiments, a mechanism principle of a cross-shaped sliding block is adopted by the operation method, where the eccentric portion of the first section serves as a first connecting rod L1, the eccentric portion of the second section serves as a second connecting rod L2, the limiting channel of the first crossed groove section serves as a third connecting rod L3, and the limiting channel of the second crossed groove section serves as a fourth connecting rod L4, where a length of the first connecting rod L1 is equal to a length of the second connecting rod L2.
In some embodiments, a mechanism principle of a cross-shaped sliding block is adopted by the operation method, where the eccentric portion of the first section serves as a first connecting rod L1, the eccentric portion of the second section serves as a second connecting rod L2, the limiting channel of the first crossed groove section serves as a third connecting rod L3, and the limiting channel of the second crossed groove section serves as a fourth connecting rod L4, where lengths of the first connecting rod L1 and the second connecting rod L2 are not equal.
In some embodiments, there is a first included angle A between the first connecting rod L1 and the second connecting rod L2, and there is a first included angle B between the third connecting rod L3 and the fourth connecting rod L4, where the first included angle A is twice of the second included angle B.
In some embodiments, a connecting line, among the axis O0 of the first section, the axis O0′ of the second section, the axis O1 of first crossed groove section and the axis O1′ of second crossed groove section, is O0O0′O1O1′. There is a third included angle C between the first connecting rod L1 and the connecting line O0O0′O1O1′, and correspondingly, there is a fourth included angle D between the third connecting rod L3 and the connecting line O0O0′O1O1′, where the third included angle C is twice of the fourth included angle D. There is a fifth included angle E between the second connecting rod L2 and the connecting line O0O0′O1O1′, and correspondingly, there is a sixth included angle F between the fourth connecting rod L4 and the connecting line O0O0′O1O1′, where the fifth included angle E is twice of the sixth included angle F. A sum of the third included angle C and the fifth included angle E is the first included angle A, and a sum of the fourth included angle D and the sixth included angle F is the second included angle B.
In some embodiments, the operation method further includes that an angular velocity of the rotation of the sliding block is equal to an angular velocity of the revolution of the sliding block; and angular velocities of the revolution of the first crossed groove section and the second crossed groove section are equal to the angular velocity of the rotation of the sliding block.
In some embodiments, during a rotating process of the crankshaft, the crankshaft is rotated two circles, to implement four times of air suction and exhaust process.
According to another aspect of the present disclosure, an operation method for fluid machinery is provided. The operation method including: performing, by a first section of the crankshaft, rotation, around an axis O0 of the first section, and performing, by a second section of the crankshaft, rotation, around an axis O0′ of the second section, where the O0 and the O0′ do not coincide; the axis O0 of the first section and an axis O1 of the crossed groove structure being eccentrically arranged and having a fixed eccentric distance therebetween, and the axis O0′ of the second section and the axis O1 of the crossed groove structure being eccentrically arranged and having a fixed eccentric distance therebetween; taking the axis O0 of the first section as a center of a circle and, performing, by a first sliding block, a circular motion, a distance, between a center O3 of the first sliding block and the axis O0 of the first section, being equal to the eccentric amount of the eccentric part at the first section, the eccentric amount of the eccentric part at the first section being equal to the eccentric distance between the axis O0 of the first section and the axis O0 of the crossed groove, the crankshaft being rotated, to drive the first sliding block to perform the circular motion, and the first sliding block interacting with the crossed groove structure and sliding back and forth in the limiting channel of the crossed groove structure; and taking the axis O0′ of the second section as a center of a circle and, performing, by a second sliding block, a circular motion, a distance, between a center O0 of the second sliding block and the axis O0′ of the second section, being equal to the eccentric amount of the eccentric part at the second section, the eccentric amount at the second section being equal to an eccentric distance between the axis O0′ of the second section and the axis O1 of the crossed groove, the crankshaft being rotated, to drive the second sliding block to perform the circular motion, and the second sliding block interacting with the crossed groove structure and sliding back and forth in the limiting channel of the crossed groove structure.
In some embodiments, the operation method adopts a mechanism principle of a cross-shaped sliding block, the eccentric part of the first section serves as a first connecting rod L1, the eccentric part of the second section serves as a second connecting rod L2, and the two limiting channels of the crossed groove structure respectively serve as a third connecting rod L3 and a fourth connecting rod L4, where a length of the first connecting rod L1 is not equal to a length of the second connecting rod L2.
In some embodiments, a connecting line, among the axis (% of the first section, the axis O0′ of the second section and the axis O0 of the crossed groove, is O0O0′O1. There is a third included angle C between the first connecting rod L1 and the connecting line O0O0′O1, and correspondingly, there is a fourth included angle D between the third connecting rod L3 and the connecting line O0O0′O1. The third included angle C is twice of the fourth included angle D. There is a fifth included angle E between the second connecting rod L2 and the connecting line O0O0′O1, and correspondingly, there is a sixth included angle F between the fourth connecting rod L4 and the connecting line O0O0′O1. The fifth included angle E is twice of the sixth included angle F. A sum of the third included angle C and the fifth included angle E is the first included angle A, and a sum of the fourth included angle D and the sixth included angle F is the second included angle B.
In some embodiments, the operation method further includes: an angular velocity of the rotation of the sliding block is equal to an angular velocity of the revolution of the sliding block, and an angular velocity of the revolution of the crossed groove structure is equal to the angular velocity of the rotation of the sliding block.
According to technical solutions of the present disclosure, the crossed groove structure is designed to be a structure provided with two limiting channels, and correspondingly, two sliding blocks are provided. The two eccentric parts of the crankshaft correspondingly extend into the two through holes of the two sliding blocks, meanwhile, the two sliding blocks are correspondingly arranged in the two limiting channels in a sliding manner, so that a volume-variable cavity is formed. Since the first included angle A between the two eccentric parts is twice of the second included angle B between the extension directions of the two limiting channels, in the case that one of the two sliding blocks is at a dead point position, that is, driving torque, of the eccentric part corresponding to the sliding block at the dead-point position, is zero, so that the sliding block at the dead-point position cannot continue rotating. At this point, driving torque, of the sliding block corresponding to the other of the two eccentric parts, is the maximum value, to ensure that the eccentric part with the maximum driving torque may normally drive the corresponding sliding block to rotate, so that the crossed groove structure is driven to rotate by this sliding block, further the sliding block at the dead-point position is driven to continue to rotate by the crossed groove structure, so that a stable operation of the fluid machinery is achieved, and the dead-point position of the motion mechanism is avoided, and thus motion reliability of the fluid machinery is improved.
Moreover, the fluid machinery provided by the present discourse is capable to be stably operated, that is, energy efficiency of the fluid machinery, such as a compressor and an expansion machine is improved, and noise is reduced, so that operational reliability of the heat exchange apparatus is ensured.
The drawings described herein are used to provide a further understanding of the present disclosure, and constitute a part of the present disclosure. The illustrative embodiments of the present disclosure and the description thereof are used to explain the present disclosure, and do not constitute an improper limitation on the present disclosure.
Technical solutions of embodiments of the present disclosure will be clearly and completely described below with reference to
In description of the present disclosure, it should be understood that, orientation or positional relationships indicated by terms “center”, “longitudinal”, “transverse”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer” and the like, are based on the orientation or positional relationships shown in the drawings, rather than indicating or implying that the indicated device or element must have a particular orientation, constructed and operated in a particular orientation, and therefore cannot be understood as a limitation to the protection scope of the present disclosure.
Some embodiments of the present disclosure provide fluid machinery, a heat exchange apparatus, and an operation method for fluid machinery, to solve problems of low energy efficiency and loud noise about fluid machinery, such as a compressor and an expansion machine.
In some related technologies, as shown in
In the above-mentioned mechanism principle of the operation, the center O0 of the cylinder and the center O2 of the driving shaft are two rotation centers of the motion mechanism, and at the same time, a midpoint O0 of the line segment O1O2 serves as a virtual center of the center O3 of the sliding block, to make the sliding block slide back and forth relative to the cylinder, and the sliding block also slides back and forth relative to the driving shaft simultaneously.
Since the midpoint O0 of the line segment O1O2 is a virtual center, a balancing system could not be set, resulting in a problem that a high-frequency vibration characteristic of the compressor is deteriorated. Based on the above-mentioned mechanism principle of the operation, as shown in
An operation mechanism is provided correspondingly, including a cylinder, a limiting groove structure, a sliding block and a driving shaft. The limiting groove structure is rotationally arranged in the cylinder, and the cylinder and the limiting groove structure are arranged coaxially, that is, the center O1 of the cylinder is also a center of the limiting groove structure. The sliding block slides back and forth relative to the limiting groove structure. The sliding block and an eccentric part of the driving shaft are assembled coaxially. The sliding block performs a circular motion around a shaft body portion of the driving shaft. Specifically, a motion process is as follows: the driving shaft is rotated, to drive the sliding block to perform revolution around the center of the shaft body portion of the driving shaft, and the sliding block performs rotation relative to the eccentric part simultaneously, and the sliding block slides back and forth in a limiting groove of the limiting groove structure, so that the limiting groove structure is pushed to rotate.
However, as shown in
As shown in
Based on this, the present disclosure provides a mechanism principle including a crossed groove structure having two limiting channels and two sliding blocks. Based on this principle, fluid machinery such as a compressor and an expansion machine is constructed. The fluid machinery has characteristics of high energy efficiency and low noise. In the following, taking a compressor as an example, a compressor including a crossed groove structure having two limiting channels and two sliding blocks is introduced in details.
To solve problems of low energy efficiency and loud noise of the fluid machinery, such as a compressor and an expansion machine in the related technologies, the present disclosure provides fluid machinery, a heat exchange apparatus, and an operation method for fluid machinery. The heat exchange apparatus includes the fluid machinery mentioned below, and the fluid machinery is operated by adopting the following operation method.
Referring to
In some embodiments, the crossed groove structure 30 includes a first crossed groove section and a second crossed groove section which are connected along the axial direction thereof, referring to
In some embodiments, eccentric amounts of the two eccentric parts 11 are unequal, referring to
The crossed groove structure 30 is set in a structure having two limiting channels 31, and two sliding blocks 40 are correspondingly provided. The two eccentric parts 11 of the crankshaft 10 extend into the two through holes 41 of the two sliding blocks 40 correspondingly. The two sliding blocks 40 are correspondingly arranged in the two limiting channels 31 in a sliding manner, so that the volume-variable cavity 311 is formed. The first included angle A between the two eccentric parts 11 is twice of the second included angle B between the extension directions of two the limiting channels 31. In the case that one of the two sliding blocks 40 is at a dead point position, that is, driving torque, of the eccentric part 11 corresponding to the sliding block 40 at the dead point position, is zero, the sliding block 40 at the dead point position is unable to continue rotating. At this point, driving torque, of the sliding block 40 corresponding to the other of the eccentric parts 11, is the maximum value, ensuring that the eccentric part 11 with the maximum driving torque could normally drive the corresponding sliding block 40 to rotate, so that the crossed groove structure 30 is driven to rotate by the sliding block 40, and thus, the sliding block 40 at the dead point position is driven to continue to rotate by the crossed groove structure 30. Consequently, a stable operation of the fluid machinery is achieved, and the dead point position of the motion mechanism is avoided, so that operation reliability of the fluid machinery is improved, and thus, operation reliability of a heat exchange apparatus is ensured.
In addition, since the fluid machinery provided by the present disclosure may be stably operated, that is, it is ensured that higher energy efficiency and lower noise of the fluid machinery, such as a compressor and an expansion machine, the operational reliability of the heat exchange apparatus is ensured.
It should be noted that, in the present disclosure, neither the first included angle A nor the second included angle B is zero.
It should be noted that, in the present disclosure, during a rotating process of the crankshaft 10, the crankshaft 10 is rotated two circles, to implement four times of air suction and exhaust process.
To introduce the structure of the fluid machinery in details, five optional embodiments are shown in the followings, so that the operation method of the fluid machinery may be better described by structural features.
This embodiment is described below with reference to
In this embodiment, the crossed groove structure 30 is rotationally arranged in the cylinder sleeve 20. The crossed groove structure 30 includes a first crossed groove section and a second crossed groove section which are connected along an axial direction thereof, referring to
As shown in
The fluid machinery operated by the operation method described above, constitutes a cross-shaped sliding block mechanism, and this operation method adopts a mechanism principle of a cross-shaped sliding block. The two eccentric portions 11 of the crankshaft 10 serve as a first connecting rod L1 and a second connecting rod L2 respectively, the limiting channel 31 of the first crossed groove section 33 serves as a third connecting rod L3, and the limiting channel 31 of the second crossed groove section 34 serves as a fourth connecting rod L4, where lengths of the first connecting rod L1 and the second connecting rod L2 are not equal.
As shown in
As shown in
In some embodiments, the operation method further includes that an angular velocity of the rotation of the sliding block 40 is equal to an angular velocity of revolution of the sliding block; and angular velocities of the revolution of the first crossed groove section 33 and the second crossed groove section 34 are equal to the angular velocity of the rotation of the sliding block 40.
To be specific, the axis O0, of the crankshaft 10 is equivalent to a rotation center of the first connecting rod L1 and the second connecting rod L2. The axis O1, of the first crossed groove section 33 is equivalent to a rotation center of the third connecting rod L3, and the axis O0′ of the second crossed groove section 34 is equivalent to a rotation center of the fourth connecting rod L4. The two eccentric parts 11 of the crankshaft 10 serve as the first connecting rod L1 and second connecting rod L2, respectively. The two limiting channels 31 of the crossed groove structure 30 serve as the third connecting rod L3 and a fourth connecting rod L4, respectively. The lengths of the first connecting rod L1 and the second connecting rod L2 are unequal. In this way, when the crankshaft 10 is rotated, the eccentric part 11 on the crankshaft 10 drives the corresponding sliding block 40 to perform revolution around the axis O0 of the first crankshaft 10, at the same time, the sliding block 40 is able to performs rotation relative to the eccentric part 11, and rotation velocities of them are the same. The first sliding block 40 and the second sliding block 40 perform reciprocating motion in the two corresponding limiting channels 31, respectively, and drives the crossed groove structure 30 to perform a circular motion. Limited by the two limiting channels 31 of the crossed groove structure 30, moving directions of the two sliding blocks 40 always have a phase difference with the second included angle B. In the case that one of the two sliding blocks 40 is at the dead point position, the eccentric part 11 for driving the other of the two sliding blocks 40 has the maximum driving torque. The eccentric part 11 with the maximum driving torque could normally drive the corresponding sliding block 40 to rotate, so that the crossed groove structure 30 is driven to rotate by the sliding block 40, and thus, the sliding block 40 at the dead point position is driven to continue to rotate by the crossed groove structure 30. Consequently, a stable operation of the fluid machinery is achieved, and the dead-point position of the motion mechanism is avoided, so that operation reliability of the fluid machinery is improved, and thus, operation reliability of a heat exchange apparatus is ensured.
Under this operation method, running tracks of the sliding blocks 40 are both circles, where, one circle takes the axis O0 of the crankshaft 10 as a center of the circle and the connecting line O0O1 as a radius, and the other circle takes the axis O0 of the crankshaft 10 as a center of the circle and the line O0O1′ as a radius.
It should be noted that, in the present disclosure, during a rotating process of the crankshaft 10, the crankshaft 10 is rotated two circles, to implement four times of air suction and exhaust process.
To introduce the structure of the fluid machinery in details, an optional embodiment is shown in the following, so that the operation method of the fluid machinery may be better described by structural features.
It should be noted that, in the present disclosure, a distance, between an inner ring axis of the cylinder sleeve 20 located at the first crossed groove section 33 and an inner ring axis of the cylinder sleeve 20 located at the second crossed groove section 34, is equal to an eccentric distance between the first crossed groove section 33 and the second crossed groove section 34. In this way, it is ensured that the normal operation of the motion mechanism constructed in
As shown in
As shown in
It should be noted that, in an embodiment of the present disclosure not shown in the drawings, the first sliding connection member 35 has two first limiting protrusions extending towards the first crossed groove section 33 and the second crossed groove section 34, respectively. The first crossed groove section 33 has a third sliding slot structure at an end part of a side towards the first sliding connection member 35, and the second crossed groove section 34 has a fourth sliding slot structure at an end part of a side towards the first sliding connection member 35. The two first limiting protrusions are respectively arranged in the third sliding slot structure and the fourth sliding slot structure slidably, and an extension direction of the third sliding slot structure is perpendicular to an extension direction of the fourth sliding slot structure. The first crossed groove section 33 is rotated, to make the first limiting protrusion slide back and forth in the third sliding slot structure and the third sliding slot structure interact with the first sliding connection member 35 simultaneously, so that the first sliding connection member 35 is rotated, and drives the first limiting protrusion to slide back and forth in the fourth sliding slot structure while driving the second crossed groove section 34 to rotate. Or, the second crossed groove section 34 is rotated, to make the first limiting protrusion slide back and forth in the fourth sliding slot structure and the fourth sliding slot structure interact with the first sliding connection member 35 simultaneously, so that the first sliding connection member 35 is rotated, and drives the first limiting protrusion to slide back and forth in the third sliding slot structure while driving the first crossed groove section 33 to rotate. In this way, connection reliability between the first crossed groove section 33 and the second crossed groove section 34 is ensured, and rotation reliability therebetween is ensured meanwhile.
As shown in
It should be noted that, in an embodiment of the present disclosure not shown in the drawings, a shaft body portion 12 of the crankshaft 10 includes a first section 121 and a second section 122 which are connected along the axial direction thereof. The first section 121 and the second section 122 are coaxially arranged, and the two eccentric portions 11 are respectively arranged at the first section 121 and the second section 122.
In some embodiments, the first section 121 is detachably connected to the second section 122. In this way, convenience about assembly and disassembly of the crankshaft 10 is ensured.
As shown in
As shown in
It should be noted that, in an embodiment of the present disclosure not shown in the drawings, a shaft body portion 12 of the crankshaft 10 is detachably connected to the eccentric portion 11. In this way, it is convenient to assemble and disassemble the eccentric portion 11.
As shown in
In some embodiments, the two sliding blocks 40 are concentrically arranged with the two eccentric parts 11, respectively. The sliding blocks 40 performs a circular motion around the axis of the crankshaft 10 where the sliding blocks 40 is located, and there is a first rotating gap between a hole wall of the through hole 41 and the eccentric part 11, where the first rotating gap ranges from 0.005 mm to 0.05 mm.
In some embodiments, there is a second rotating gap between a peripheral surface of the first crossed groove section 33 and an inner wall surface of an end of the axial direction of the cylinder sleeve 20, and the second rotating gap ranges from 0.01 mm to 0.08 mm. There is a third rotating gap between a peripheral surface of the second crossed groove section 34 and an inner wall surface of the other end of the axial direction of the cylinder sleeve 20, and the third rotating gap ranges from 0.01 mm to 0.08 mm.
It should be noted that, in the present disclosure, the first included angle A ranges from 160 degrees to 200 degrees, and the second included angle B ranges from 80 degrees to 100 degrees, as long as a relationship that the first included angle A is twice of the second included angle B is met.
In some embodiments, the first included angle A is 160 degrees, and the second included angle B is 80 degrees.
In some embodiments, the first included angle A is 165 degrees, and the second included angle B is 82.5 degrees.
In some embodiments, the first included angle A is 170 degrees, and the second included angle B is 85 degrees.
In some embodiments, the first included angle A is 175 degrees, and the second included angle B is 87.5 degrees.
In some embodiments, the first included angle A is 180 degrees, and the second included angle B is 90 degrees.
In some embodiments, the first included angle A is 185 degrees, and the second included angle B is 92.5 degrees.
In some embodiments, the first included angle A is 190 degrees, and the second included angle B is 95 degrees.
In some embodiments, the first included angle A is 195 degrees, and the second included angle B is 97.5 degrees.
As shown in
To be specific, as shown in
In some embodiments, there is a first assemble gap between the crankshaft 10 and the flange 50, and the first assemble gap ranges from 0.005 mm to 0.05 mm.
In some embodiments, the first assemble gap ranges from 0.01 mm to 0.03 mm.
It should be noted that, in the present application, the eccentric part 11 has an arc surface, and a central angle of the arc surface is larger than or equal to 180 degrees. In this way, it is ensured that the arc surface of the eccentric part 11 may apply an effective driving on the sliding block 40, and thereby motion reliability of the sliding block 40 is ensured.
As shown in
In some embodiments, a proximal end of the eccentric part 11 is flush with an outer circle of a shaft body part 12 of the crankshaft 10.
In some embodiments, a proximal end of the eccentric part 11 is protruded from an outer circle of a shaft body part 12 of the crankshaft 10.
In some embodiments, a proximal end of the eccentric part 11 is provided at an inner side of an outer circle of a shaft body part 12 of the crankshaft 10.
It should be noted that, in an embodiment of the present disclosure not shown in the drawings, the sliding block 40 includes a plurality of sub-sliding blocks which are spliced to form the through hole 41.
As shown in
As shown in
In some embodiments, the aperture of the central hole 32 is larger than a diameter of the eccentric part 11. In this way, it is ensured that the eccentric part 11 of the crankshaft 10 may pass through smoothly.
As shown in
To be specific, the pressing surface 42 is an arc surface, and a distance, between an arc center of the arc surface and a center of the through hole 41, is equal to the eccentric amount of the eccentric part 11. As shown in
In some embodiments, a curvature radius of the arc surface is equal to a radius of an inner circle of the cylinder sleeve 20.
In some embodiments, there is a difference value between a curvature radius of the arc surface and a radius of an inner circle of the cylinder sleeve 20, and the difference value ranges from −0.05 mm to 0.025 mm.
In some embodiments, the difference value ranges from −0.02 mm to 0.02 mm.
In some embodiments, a ratio, between a projection area Ssliding block, of the pressing surface 42 in the sliding direction, of the sliding block 40 and, an area Sexhaus of a compression exhaust port of the cylinder sleeve 20, is Ssliding block/Sexhaust, which ranges from 8 to 25.
In some embodiments, the ratio Ssliding block/Sexhaust ranges from 12 to 18.
It should be noted that, the fluid machinery shown in the present disclosure is a compressor. As shown in
In some embodiments, the above-mentioned components are all connected by means of welding, hot sleeve or cold pressing.
An assembly process of the entire pump body assembly 83 is as follows: the lower flange 53 is fixed on the cylinder sleeve 20; one of the sliding blocks 40 is disposed in the corresponding limiting channel 31 of the second crossed groove section 34, and then the two are disposed in the cylinder sleeve 20; the first sliding connector 35 is disposed into the cylinder liner 20 and assembled with the second cross groove section 34, then the other of the sliding blocks 40 is disposed in the corresponding limiting channel 31 of the first crossed groove section 33, and then the two are disposed in the cylinder sleeve 20, and are assembled with the first sliding connection member 35; the two eccentric parts 11 of the crankshaft 10 extends into the two through holes 41 of the two corresponding sliding blocks 40, respectively; then the assembled crankshaft 10, the crossed groove structure 30 and the two sliding blocks 40 are disposed in the cylinder sleeve 20. One end of the crankshaft 10 is mounted on the lower flange 53, and the other end of the crankshaft 10 penetrates through the upper flange 52. For details, referring to
It should be noted that, in the present embodiment, an enclosed space, surrounded by the sliding block 40, the limiting channel 31, the cylinder sleeve 20 and the upper flange 52 (or the lower flange 53), is the volume-variable cavity 311. The pump body assembly 83 has four volume-variable cavities. In the process of the crankshaft 10 being rotated, the crankshaft 10 is rotated two circles, and a single volume-variable cavity 311 completes one time of an air suction and exhaust process. For the compressor, the crankshaft 10 is rotated two circles, to implement four times of air suction and exhaust process.
As shown in
As shown in
To be specific, and as shown in
As shown in
In some embodiments, the air suction cavity 23 is formed by hollowing out the inner wall surface of the cylinder sleeve 20 along a radial direction. There may be one air-suction cavity 23, or there may be two air-suction cavities disposed at an upper portion and a lower portion of the inner wall surface of the cylinder sleeve 20, respectively.
To be specific, the air suction cavity 23 extends a first preset distance around a circumference of the inner wall surface of the cylinder sleeve 20, to form an arc-shaped air suction cavity 23. In this way, it is ensured that volume of the air-suction cavity 23 is large enough, to store a large amount of gas.
As shown in
As shown in
As shown in
As shown in
The exhaust valve assembly 60 is connected to the cylinder sleeve 20 by a fastener 90. Referring to
In some embodiments, the fastener 90 is a screw.
As shown in
As shown in
It should be noted that, in the present disclosure, when the volume-variable cavity 311 communicates with the compression exhaust port 22, and the pressure of the volume-variable cavity 311 reaches the exhaust pressure, the exhaust valve sheet 61 is opened. Compressed gas enters into the exhaust cavity 25 via the compression exhaust port 22, and passes through the communicating hole 26 on the cylinder sleeve 20. Then the compressed gas is discharged through the exhaust channel 51 and enters in an external space (that is, a cavity of the compressor) of the pump body assembly 83, and thereby the exhaust process is finished.
In some embodiments, the exhaust cover plate 70 is fixed on the cylinder sleeve 20 by a fastener 90.
In some embodiments, the fastener 90 is a screw.
In some embodiments, an outer contour of the exhaust cover plate 70 is matched with an outer contour of the exhaust cavity 25.
An operation of the compressor is specifically described below.
As shown in
In other usage scenarios: exchanging positions of the intake port and the exhaust port of this compressor, and the machine serves as an expansion machine. That is, the exhaust port of the compressor serves as an intake port of the expansion machine to inlet high-pressure gas, the high- pressure gas pushes the mechanism to rotate, and after the gas being expanded, the gas is discharged through the compressor suction port (which is an exhaust port of the expansion machine).
When the fluid machinery is an expansion machine, the cylinder sleeve 20 has an expansion intake port and an expansion exhaust port. In the case that any of the sliding blocks 40 is at an intake position, the expansion exhaust port communicates with the corresponding volume-variable cavity 311. In the case that any of the sliding blocks 40 is at an air exhaust position, the corresponding volume-variable cavity 311 communicates with the expansion intake port.
In some embodiments, an inner wall surface of the cylinder sleeve 20 has an expansion exhaust cavity 25 communicating with the expansion exhaust port.
In some embodiments, the expansion exhaust cavity 25 extends a first preset distance around a circumference direction of an inner wall surface of the cylinder sleeve 20, to form an arc-shaped expansion exhaust cavity 25. The expansion exhaust cavity 25 extends from the expansion exhaust port to a side where the expansion intake port is located. An extension direction of the expansion exhaust cavity 25 is the same as a rotation direction of the crossed groove structure 30.
In some embodiments, there are two expansion exhaust cavities 25, and the two expansion exhaust cavities 25 are arranged at intervals along the axial direction of the cylinder sleeve 20. The cylinder sleeve 20 further has an expansion exhaust communicating cavity. The two expansion exhaust cavities 25 both communicates with the expansion exhaust communicating cavity, and the expansion exhaust port communicates with the expansion exhaust cavity 25 via the expansion exhaust communicating cavity.
In some embodiments, the expansion exhaust communicating cavity extends a second preset distance along the axial direction of the cylinder sleeve 20. At least one end of the expansion exhaust communicating cavity penetrates through an axial end surface of the cylinder sleeve 20.
Differences between this embodiment and the first embodiment is that the crankshaft 10 is arranged in two sections, and the two sections of the crankshaft 10 are arranged non-coaxially.
As shown in
The fluid machinery operated by the second operation method constitutes a cross-shaped sliding block mechanism, and this operation method adopts a principle of the cross-shaped sliding block mechanism. The two eccentric portions 11 of the crankshaft 10 serve as a first connecting rod L1 and a second connecting rod L2 respectively, the limiting channel 31 of the first crossed groove section 33 serves as a third connecting rod L3, and the limiting channel 31 of the second crossed groove section 34 serves as a fourth connecting rod L4, where, a length of the first connecting rod L1 is equal to a length of the second connecting rod L2 (referring to
As shown in
As shown in
In some embodiments, the operation method further includes: an angular velocity of the rotation of the sliding block 40 is equal to an angular velocity of the revolution of the sliding block 40; and angular velocities of the revolution of the first crossed groove section 33 and the second crossed groove section 34 are equal to the angular velocity of the rotation of the sliding block 40.
To be specific, the axis O0, of the first section 121 is equivalent to a rotation center of the first connecting rod L1, and the axis O0, of the second section 122 is equivalent to a rotation center of the second connecting rod L2. The axis O0 of the first crossed groove section 33 is equivalent to a rotation center of the third connecting rod L3, and the axis O0′ of the second crossed groove section 34 is equivalent to a rotation center of the fourth connecting rod L4. The two eccentric parts 11 of the crankshaft 10 respectively serve as the first connecting rod L1 and second connecting rod L2. The two limiting channels 31 of the crossed groove structure 30 serve as the third connecting rod L3 and a fourth connecting rod La respectively. A length of the first connecting rod L1 is same as a length of the second connecting rod L2. In this way, when the crankshaft 10 is rotated, the eccentric parts 11 on the crankshaft 10 simultaneously drive the corresponding sliding blocks 40 to perform the revolution around the corresponding axis O0 of the first section 121 and the corresponding axis O0 of the second section 122 respectively. At the same time, the sliding block 40 is capable of performing the rotation relative to the eccentric part 11, and the rotation velocities of the rotation and revolution are same. Since the first sliding block 40 and the second sliding block 40 perform reciprocating motion in two corresponding limiting channels 31 respectively, and drives the crossed groove structure 30 to perform a circular motion, limited by the two limiting channels 31 of the crossed groove structure 30, motion directions of the two sliding blocks 40 always have a phase difference with the second included angle B. When one of the two sliding blocks 40 is at the dead point position, the eccentric part 11 for driving the other of the two sliding blocks 40 has the maximum driving torque. The eccentric part 11 with the maximum driving torque is able to normally drive the corresponding sliding block 40 to rotate, so that the crossed groove structure 30 is driven to rotate by this sliding block 40, and thus the sliding block 40 at dead point position being driven to continue rotating by the crossed groove structure 30. Consequently, a stable operation of the fluid machinery is achieved, and the dead point position of the motion mechanism is avoided, so that motion reliability of the fluid machinery is improved, and thus operation reliability of heat exchange apparatus is ensured.
It should be noted that, in the present disclosure, a maximum force arm of the driving torque of the eccentric part 11 is 2e.
Under this motion method, running tracks of each of the sliding blocks 40 are both circles, where one of the circles takes the axis O0 of the first section as a center of the circle and takes the connecting line O0O1 as a radius, and the other of the circles takes the axis O0′ of the second section as a center of the circle and takes the connecting line O0′O1 as a radius.
It should be noted that, in the present disclosure, during a process of the crankshaft 10 is rotated, the crankshaft 10 is rotated two circles, and four times of air suction and exhaust process are completed.
Two alternative embodiments are shown in the followings, to describe the structure of the fluid machinery in details, so that the operation method of the fluid machinery is better described by structural features.
As shown in
As shown in
As shown in
It should be noted that, in an embodiment of the present disclosure which is not shown in the drawings, the sliding connection member 13 has two limiting protrusions extending towards the first section 121 and the second section 122 respectively. The first section 121 has a first sliding slot structure at an end part of a side towards the sliding connection member 13, and the second section 122 has a second sliding slot structure at an end part of a side towards the sliding connection member 13. The two limiting protrusions respectively arranged in the first sliding slot structure and the second sliding slot structure in a sliding manner, and an extension direction of the first sliding slot structure is perpendicular to an extension direction of the second sliding slot structure. The first section 121 is rotated, to make the corresponding limiting protrusion slide back and forth in the first sliding slot structure and the first sliding slot structure simultaneously interact with the sliding connection member 13, so that the sliding connection member 13 is rotated, and drives the limiting protrusion to slide back and in the second sliding slot structure while driving the second section 122 to rotate. Or, the second section 122 is rotated, to make the corresponding limiting protrusion slide back and forth in the second sliding slot structure and the second sliding slot structure simultaneously interact with the sliding connection member 13, so that the sliding connection member 13 is rotated, and drives the limiting protrusion to slide back and forth in the first sliding slot structure while driving the first section 121 to rotate. In this way, connection reliability between the first section 121 and the second section 122 is ensured, and rotation reliability therebetween is also ensured.
As shown in
In a second implementation of this embodiment, as shown in
It should be noted that, in this implementation, the eccentric amounts of the two eccentric parts 11 are unequal, where, an assembly eccentric amount, between the first section 121 and the corresponding first crossed groove section 33, is equal to the eccentric amount of the eccentric part 11 which is arranged at the first section 121, and an assembly eccentric amount, between the second section 122 and the corresponding second crossed groove section 34, is equal to the eccentric amount of the eccentric part 11 which is arranged at the second section 122. In this way, it is ensured that the normal operation of the motion mechanism constructed in
This embodiment is described below with reference to
In this embodiment, the eccentric amounts of the two eccentric parts 11 are not equal. The difference between this embodiment and the first Embodiment 1 is that they have different structures of the crossed groove structure 30 and the crankshaft 10.
As shown in
The fluid machinery which operated by the operation method described above, constitutes a cross-shaped sliding block mechanism, and this operation method adopts a mechanism principle of a cross-shaped sliding block. The eccentric part 11 of the first section 121 serves as a first connecting rod L1, the eccentric part 11 of the second section 122 serves as a second connecting rod L2, and the two limiting channels 31 of the crossed groove structure 30 respectively serve as a third connecting rod L3 and a fourth connecting rod L4, where a length of the first connecting rod L1 and a length of the second connecting rod L2 are unequal.
As shown in
As shown in
In some embodiments, the operation method further includes: an angular velocity of the rotation of the sliding block 40 is equal to an angular velocity of the revolution of the sliding block 40, and an angular velocity of the revolution of the crossed groove structure 30 is equal to the angular velocity of the rotation of the sliding block 40.
To be specific, as shown in 56, the axis O0 of the first section 121 is equivalent to a rotation center of the first connecting rod L1, the axis O0′ of the second section 122 is equivalent to a rotation center of the second connecting rod L2, and the axis O1 of the crossed groove structure 30 is equivalent to a rotation center of the third connecting rod L3 and a fourth connecting rod L4. The two eccentric parts 11 of the crankshaft 10 respectively serve as the first connecting rod L1 and second connecting rod L2. The two limiting channels 31 of the crossed groove structure 30 serve as the third connecting rod L3 and a fourth connecting rod L4, respectively. The length of the first connecting rod L1 is not equal to the length of the second connecting rod L2. In this way, when the first section 121 is rotated, the eccentric part 11 at the first section 121 drives the corresponding sliding block 40 to perform revolution around the axis O0 of the first section 121, at the same time, the sliding block 40 is able to performs rotation relative to the eccentric part 11, and rotation velocities of the revolution and rotation are the same. The first sliding block 40 and the second sliding block 40 perform reciprocating motion in the two corresponding limiting channels 31, respectively, and drives the crossed groove structure 30 to perform a circular motion, and limited by the two limiting channels 31 of the crossed groove structure 30, moving directions of the two sliding blocks 40 always have a phase difference with the second included angle B. In the case that the eccentric part 11 at the first section 121 is at the dead point position, the eccentric part 11 at the second section 122 has the maximum driving torque. The eccentric part 11 with the maximum driving torque could normally drive the corresponding sliding block 40 to rotate, so that the crossed groove structure 30 is driven to rotate by the sliding block 40, and thus, the sliding block 40 at the dead point position is driven to continue to rotate by the crossed groove structure 30. Consequently, a stable operation of the fluid machinery is achieved, and the dead point position of the motion mechanism is avoided, so that operation reliability of the fluid machinery is improved, and thus, operation reliability of the heat exchange apparatus is ensured. Or, in the case that the eccentric part 11 at the second section 122 is at the dead point position, the eccentric part 11 at the first section 121 has the maximum driving torque. The eccentric part 11 with the maximum driving torque could normally drive the corresponding sliding block 40 to rotate, so that the crossed groove structure 30 is driven to rotate by the sliding block 40, and thus, the sliding block 40 at the dead point position is driven to continue to rotate by the crossed groove structure 30. Consequently, a stable operation of the fluid machinery is achieved, and the dead point position of the motion mechanism is avoided, so that operation reliability of the fluid machinery is improved, and thus operational reliability of the heat exchange apparatus is improved.
It should be noted that, in the present invention, a maximum force arm of the driving torque of the eccentric part 11 is 2e.
Under this motion method, running tracks of the two sliding blocks 40 are both circles, where one circle takes the axis O0 of the first section 121 as a center of the circle and the connecting line O0O1 as a radius, and the other circle takes the axis O0′ of the second section 122 as a center of the circle and the line O0′O1 as a radius.
To introduce the structure of the fluid machinery in details, an optional embodiment is shown in the followings, so that the operation method of the fluid machinery may be better described by structural features.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
In some embodiments, the two sliding blocks 40 are concentrically arranged with the two eccentric parts 11 respectively. The sliding blocks 40 perform a circular motion around the axis of the crankshaft 10, and there is a first rotating gap between a hole wall of the through hole 41 and the eccentric part 11, where the first rotating gap ranges from 0.005 mm to 0.05 mm.
In some embodiments, the crossed groove structure 30 and the cylinder sleeve 20 are coaxially arranged. There is a second rotating gap between a peripheral surface of the crossed groove structure 30 and an inner wall surface of the cylinder sleeve 20, and the second rotating gap ranges from 0.005 mm to 0.1 mm.
It should be noted that, in the present invention, the first included angle A ranges from 160 degrees to 200 degrees, and the second included angle B ranges from 80 degrees to 100 degrees, as long as a relationship that the first included angle A is twice of the second included angle B is met.
In some embodiments, the first included angle A is 160 degrees, and the second included angle B is 80 degrees.
In some embodiments, the first included angle A is 165 degrees, and the second included angle B is 82.5 degrees.
In some embodiments, the first included angle A is 170 degrees, and the second included angle B is 85 degrees.
In some embodiments, the first included angle A is 175 degrees, and the second included angle B is 87.5 degrees.
In some embodiments, the first included angle A is 180 degrees, and the second included angle B is 90 degrees.
In some embodiments, the first included angle A is 185 degrees, and the second included angle B is 92.5 degrees.
In some embodiments, the first included angle A is 190 degrees, and the second included angle B is 95 degrees.
In some embodiments, the first included angle A is 195 degrees, and the second included angle B is 97.5 degrees.
As shown in
In some embodiments, there is a first assemble gap between the crankshaft 10 and the flange 50, and the first assemble gap ranges from 0.005 mm to 0.05 mm.
In some embodiments, the first assemble gap ranges from 0.01 mm to 0.03 mm.
It should be noted that, in the present invention, the eccentric part 11 has an arc surface, and a central angle of the arc surface is larger than or equal to 180 degrees. In this way, it is ensured that the arc surface of the eccentric part 11 may apply an effective driving force on the sliding block 40, and thereby the motion reliability of the sliding block 40 is ensured.
As shown in
In some embodiments, a proximal end of the eccentric part 11 is flush with an outer circle of a shaft body portion 12 of the crankshaft 10.
In some embodiments, a proximal end of the eccentric part 11 is protruded from an outer circle of a shaft body portion 12 of the crankshaft 10.
In some embodiments, a proximal end of the eccentric part 11 is provided at an inner side of an outer circle of a shaft body portion 12 of the crankshaft 10.
It should be noted that, in an embodiment of the present invention not shown in the drawings, the sliding block 40 includes a plurality of sub-sliding blocks 40 which are spliced to form the through hole 41.
As shown in
As shown in
In some embodiments, the aperture of the central hole 32 is larger than a diameter of the eccentric part 11. In this way, it is ensued that the eccentric part 11 of the crankshaft 10 may penetrate through the central hole 32 smoothly.
As shown in
To be specific, the pressing surface 42 is an arc surface, and a distance, between an arc center of the arc surface and a center of the through hole 41, is equal to the eccentric amount of the eccentric part 11. As shown in
In some embodiments, a curvature radius of the arc surface is equal to a radius of an inner circle of the cylinder sleeve 20; or, there is a difference value between a curvature radius of the arc surface and a radius of an inner circle of the cylinder sleeve 20, and the difference value ranges from −0.05 mm to 0.025 mm.
In some embodiments, the difference value ranges from −0.02 mm to 0.02 mm.
In some embodiments, a ratio, between a projection area Ssliding block, of the pressing surface, in the sliding direction of the sliding block 40 and, an area Sexhaus of a compression exhaust port 22 of the cylinder sleeve 20, is Ssliding block/Sexhaust, which ranges from 8 to 25.
In some embodiments, the ratio Ssliding block/Sexhaust ranges from 12 to 18.
It should be noted that, the fluid machinery shown in the present invention is a compressor. As shown in
In some embodiments, the above-mentioned components are all connected by means of welding, hot sleeve or cold pressing.
An assembly process of the entire pump body assembly 83 is as follows: the lower flange 53 is fixed on the cylinder sleeve 20; the two sliding blocks 40 are respectively disposed in the two corresponding limiting channels 31, and the first section 121, the second section 122 and the sliding connection member 13 are assembled into the crankshaft 10, then the two eccentric parts 11 of the crankshaft 10 extend respectively into the two through holes 41 of the two corresponding sliding blocks 40, then the assembled crankshaft 10, the crossed groove structure 30, and the two sliding blocks 40 are disposed in the cylinder sleeve 20, one end of the crankshaft 10 is mounted on the lower flange 53, and the other end of the crankshaft 10 penetrates through the upper flange 52. For details, referring to
It should be noted that, in the present embodiment, an enclosed space surrounded by the sliding block 40, the limiting channel 31, the cylinder sleeve 20 and the upper flange 52 (or the lower flange 53) is the volume-variable cavity 311. The pump body assembly 83 has four volume-variable cavities. In the process of the crankshaft 10 is rotated, the crankshaft 10 is rotated two circles, and a single volume-variable cavity 311 completes one time of an air suction and exhaust process. For the compressor, the crankshaft 10 rotates two circles, the sum of four times of the air suction and exhaust process are completed.
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To be specific, and as shown in
As shown in
In some embodiments, the air suction cavity 23 is formed by hollowing out the inner wall surface of the cylinder sleeve 20 along a radial direction. There may be one air-suction cavity 23, or there may be two air-suction cavities disposed at an upper portion and a lower portion of the inner wall surface of the cylinder sleeve 20, respectively.
To be specific, the air-suction cavity 23 extends a first preset distance around a circumference of the inner wall surface of the cylinder sleeve 20, to form an arc-shaped air-suction cavity 23. In this way, it is ensured that volume of the is large enough, to store a large amount of gas.
As shown in
In some embodiments, the air-suction communicating cavity 24 extends a second preset distance along the axial direction of the cylinder sleeve 20. At least one end of the air-suction communicating cavity 24 penetrates through an axial end surface of the cylinder sleeve 20. In this way, the air-suction communicating cavity 24 is conveniently formed at an end surface of the cylinder sleeve 20, and thereby processing convenience of the air-suction communicating cavity 24 is ensured.
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In some embodiments, the fastener 90 is a screw.
As shown in
As shown in
It should be noted that, in the present invention, when the volume-variable cavity 311 communicates with the compression exhaust port 22 and the pressure of the volume-variable cavity 311 reaches the exhaust pressure, the exhaust valve sheet 61 is opened. Compressed gas enters into the exhaust cavity 25 via the compression exhaust port 22 and passes through the communicating hole 26 at the cylinder sleeve 20. Then the compressed gas is discharged through the exhaust channel 51 and enters the external space (that is, a cavity of the compressor) of the pump body assembly 83, and thereby the exhaust process is finished.
In some embodiments, the exhaust cover plate 70 is fixed on the cylinder sleeve 20 by a fastener 90.
In some embodiments, the fastener 90 is a screw.
In some embodiments, an outer contour of the exhaust cover plate 70 is matched with an outer contour of the exhaust cavity 25.
An operation of the compressor is specifically described below.
As shown in
In other usage scenarios: exchanging positions of the intake port and the exhaust port of this compressor, and the machine serves as an expansion machine. That is, the exhaust port of the compressor serves as an intake port of the expansion machine to inlet high-pressure gas, the high-pressure gas pushes the mechanism to rotate, and after the gas being expanded, the gas is discharged through the compressor suction port (which is an exhaust port of the expansion machine).
When the fluid machinery is an expansion machine, the cylinder sleeve 20 has an expansion intake port and an expansion exhaust port. In the case that any of the sliding blocks 40 is at an intake position, the expansion exhaust port communicates with the corresponding volume-variable cavity 311. In the case that any of the sliding blocks 40 is at an exhaust position, the corresponding volume-variable cavity 311 communicates with the expansion intake port.
In some embodiments, an inner wall surface of the cylinder sleeve 20 has an expansion exhaust cavity 25 communicating with the expansion exhaust port.
In some embodiments, the expansion exhaust cavity 25 extends a first preset distance around a circumference direction of an inner wall surface of the cylinder sleeve 20, to form an arc-shaped expansion exhaust cavity 25, and the expansion exhaust cavity 25 extends from the expansion exhaust port to a side where the expansion intake port is located. An extension direction of the expansion exhaust cavity 25 is the same as a rotation direction of the crossed groove structure 30.
In some embodiments, there are two expansion exhaust cavities 25, and the two expansion exhaust cavities 25 are arranged at intervals along the axial direction of the cylinder sleeve 20. The cylinder sleeve 20 further has an expansion exhaust communicating cavity. The two expansion exhaust cavities 25 both communicates with the expansion exhaust communicating cavity, and the expansion exhaust port communicates with the expansion exhaust cavity 25 via the expansion exhaust communicating cavity.
In some embodiments, the expansion exhaust communicating cavity extends a second preset distance along the axial direction of the cylinder sleeve 20. At least one end of the expansion exhaust communicating cavity penetrates through the axial end surface of the cylinder sleeve 20.
As shown in
It should be noted that, the air suction and exhaust mode of the third embodiment is also applicable to the present embodiment, and details are not described herein again.
As shown in
It should be noted that, the air suction and exhaust mode of the third embodiment is also applicable to the present embodiment, and details are not described herein again.
The fluid machinery in the embodiments of the present disclosure includes a compressor and an expansion machine and the like.
The heat exchange apparatus in the embodiments of the present disclosure includes an air conditioner and the like.
In the description of the present disclosure, it should be understood that, terms such as “first”, “second”, “third” and the like are used to define components, which are merely for the convenience of distinguishing the above-mentioned components. Unless otherwise stated, the above-mentioned terms do not have a special meaning, and therefore cannot be understood as a limitation to the scope of protection of the present disclosure.
In addition, in the absence of an explicit negative, technical features of one embodiment may be beneficially combined with one or other more embodiments.
Finally, it should be noted that, the above-mentioned embodiments are merely used to illustrate technical solutions of the present disclosure, and are not intended to limit them. Although the present disclosure has been described in details with reference to preferred embodiments, it should be understood by a person having ordinary skill in the art that specific embodiments of the present disclosure may still be modified or equivalent substituted a portion of the technical features without departing from the spirit of the technical solutions of the present disclosure, which shall fall within the scope of the technical solutions set forth in the present disclosure.
Number | Date | Country | Kind |
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202111487159.7 | Dec 2021 | CN | national |
202111487183.0 | Dec 2021 | CN | national |
The present application is a continuation-in-part of International Application No. PCT/CN2022/135779, filed on Dec. 1, 2022, and a continuation-in-part of International Application No. PCT/CN2022/135951, filed on Dec. 1, 2022. The International Application No. PCT/CN2022/135779 claims priority to Chinese Patent Application No. 202111487159.7, filed on Dec. 7, 2021, and the International Application No. PCT/CN2022/135951 claims priority to Chinese Patent Application No. 202111487183.0, filed on Dec. 7, 2021. All of the aforementioned applications are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN2022/135951 | Dec 2022 | WO |
Child | 18733486 | US | |
Parent | PCT/CN2022/135779 | Dec 2022 | WO |
Child | 18733486 | US |