Fluid machinery

Information

  • Patent Grant
  • 6722259
  • Patent Number
    6,722,259
  • Date Filed
    Thursday, December 13, 2001
    23 years ago
  • Date Issued
    Tuesday, April 20, 2004
    20 years ago
Abstract
Downsizing a piston stroke dimension in a compressor that reciprocates pistons is accomplished by changing a radial directional component of a shaft of a motion that is transferred to a link from a revolving member revolved by the shaft when transferred to the link attached to the pistons. Thereby, when the revolving member, driven by a shaft, revolves once, a center of a sliding pin appears to reciprocate once in a vertical direction as it goes back and forth on both sides interposing a piston axial line. Thus, when the revolving member revolves once, the piston reciprocates twice in a cylinder bore in a direction parallel to the longitudinal direction of the driving shaft.
Description




CROSS REFERENCE TO RELATED APPLICATION




This application is based on and incorporates herein by reference Japanese Patent Application No. 2000-384250 filed on Dec. 18, 2000, and Japanese Patent Application No. 2001-280049 filed on Sep. 14, 2001.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to fluid machinery that takes in and discharges fluid by reciprocating pistons, and more specifically, to fluid machinery that is applied to a compressor for a vapor compression refrigeration cycle.




2. Description of Related Art




In a compressor disclosed in JP-B No. 4-51667, by revolving a revolution disk around a shaft, pistons reciprocate in a direction orthogonal to a longitudinal direction of the shaft. In the invention disclosed in the above-described publication, because the pistons reciprocate in the direction orthogonal to the longitudinal direction of the shaft, a dimension in a radial direction of the compressor (dimension in a direction orthogonal to the longitudinal direction of the shaft) becomes large. That is, the stroke is large.




SUMMARY OF THE INVENTION




In view of the above, the present invention achieves its object of maintaining a smaller dimension in the direction orthogonal to a longitudinal direction of a shaft in a fluid machine that takes in and discharges fluid by reciprocating pistons.




In order to achieve the above-described object, the present invention has a shaft that rotates, a revolving member that revolves by being driven by the shaft, a piston that reciprocates in a direction parallel to a longitudinal direction of the shaft, and a link having one end movably connected to the piston while another end is movably connected to the revolving member. When the revolving member revolves, the piston reciprocates as the link swings with respect to the piston. Alternatively, when motion is transferred to the link from the revolving member when the revolving member revolves, only a radial directional component of the shaft is transferred to the link. Thereby, it is possible to reduce a dimension orthogonal to the longitudinal direction of the shaft.




In another alternative, a connecting portion of the link swings with respect to the revolving member in a plane parallel to a swinging plane of the link with respect to the piston. Thereby, it is possible to reduce a dimension of the direction orthogonal to the longitudinal direction of the shaft. Further yet, a regulating link may be pivotably connected to the revolving member with one end thereof being fixed to the housing so as to swing only in a surface parallel to a swinging surface of the link, while another end thereof is movable with respect to the revolving member in the direction orthogonal to the swinging surface. Thereby, it is possible to reduce a dimension of the direction orthogonal to the longitudinal direction of the shaft. Moreover, with the regulating link, it is possible to easily prevent the revolving member from rotating.




Continuing with alternate embodiments, there may be a linkage constituted of a first and second link rotatably connected to each other. One end of the first link is swingably connected to the piston and another end thereof is rotatably connected to a connecting portion provided on one end of the second link. Another end of the second link has a swing center fixed to the housing so that the second link can swing in a surface parallel to a swinging surface of the first link with respect to the piston. The second link is also swingably connected to the revolving member with a portion between the swing center and the connecting portion of the second link being movable in a direction orthogonal to the swinging surface. Accordingly, it is possible to reduce a dimension of the direction orthogonal to the longitudinal direction of the shaft.




The present invention may also be constructed so that the link swings with respect to the piston so that a connecting position of the link with the revolving member passes through a center of the piston and reciprocates on both sides of the piston with regard to the piston axial line (Lp) parallel to the longitudinal direction of the shaft. Accordingly, it becomes possible to have the piston reciprocate twice as the shaft rotates once. Thus, for example, in comparison to a swash plate type or a waffle-type compressor whose piston reciprocates once while the shaft thereof makes one rotation, it is possible to obtain an equal discharge amount with half the number of cylinders (a number of pistons). Thus, it is possible to reduce a number of pistons and parts related thereto, thus allowing for a lighter fluid machine as well as reducing manufacturing costs thereof.




Furthermore, the introduction of a rotation prevention mechanism (R) for preventing the revolving member from rotating with respect to the housings comprises a piston that reciprocates in a direction parallel to the longitudinal direction of the shaft, and a link having one end movably connected to the piston while another end is movably connected to the revolving member. The device further requires that when the revolving member revolves, the piston reciprocates by the link swinging with respect to the piston. Accordingly, it is possible to prevent the revolving member from revolving by the rotation prevention mechanism (R), and at the same time, to have the piston reciprocate in the direction parallel to the longitudinal direction of the shaft, and thus, it is possible to downsize a dimension of the direction orthogonal to the longitudinal direction of the shaft.




Additionally, by providing a balancer controlling means for changing an inertial moment of the balancer by interlocking with the operation of a stroke controlling means, it is possible to prevent an amplitude of the fluid machinery from increasing even when the discharge volume is variably controlled. In this case, it is desirable to change the inertial moment of the balancer by displacing a position of a gravity point of a plurality of weights with respect to the shaft.




Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.











BRIEF DESCRIPTION OF DRAWINGS




The invention, together with additional objectives, features and advantages thereof, will be best understood from the following description, the appended claims and the accompanying drawings in which:





FIG. 1

is a diagram of a vapor compression refrigerator using a compressor according to embodiments of the present invention;





FIG. 2

is a cross-sectional view of a compressor according to Embodiment 2 of the present invention;





FIG. 3

is a cross-sectional view taken along III—III of

FIG. 2

;





FIG. 4A

is a cross-sectional view corresponding to the cross-sectional view taken along III—III of

FIG. 2

when a rotation angle is 0°;





FIG. 4B

is an enlarged view of a piston part when the rotation angle is 0°;





FIG. 5A

is a cross-sectional view corresponding to the cross-sectional view taken along III—III of

FIG. 2

when a rotation angle is 90°;





FIG. 5B

is an enlarged view of a piston part when the rotation angle is 90°;





FIG. 6A

is a cross-sectional view corresponding to the cross-sectional view taken along III—III of

FIG. 2

when a rotation angle is 180°;





FIG. 6B

is an enlarged view of a piston part when the rotation angle is 180°;





FIG. 7A

is a cross-sectional view corresponding to the cross-sectional view taken along III—III of

FIG. 2

when a rotation angle is 270°;





FIG. 7B

is an enlarged view of a piston part when the rotation angle is 270°;





FIG. 8

is a cross-sectional view of a compressor according to Embodiment 2 of the present invention;





FIG. 9

is a cross-sectional view of a compressor according to Embodiment 3 of the present invention;





FIG. 10

is a cross-sectional view taken along X—X of

FIG. 9

;





FIG. 11

is a cross-sectional view taken along XI—XI of

FIG. 10

;





FIG. 12

is a cross-sectional view of a compressor according to Embodiment 4 of the present invention;





FIG. 13

is a cross-sectional view taken along XIII—XIII of

FIG. 12

;





FIG. 14

is a cross-sectional view taken along XIV—XIV of

FIG. 12

;





FIG. 15A

is a cross-sectional view corresponding to the cross-sectional view taken along XIII—XIII of

FIG. 12

when a rotation angle is 0°;





FIG. 15B

is a cross-sectional view corresponding to the cross-sectional view taken along XIII—XIII of

FIG. 12

when a rotation angle is 90°;





FIG. 15C

is a cross-sectional view corresponding to the cross-sectional view taken along XIII—XIII of

FIG. 12

when a rotation angle is 180°;





FIG. 15D

is a cross-sectional view corresponding to the cross-sectional view taken along XIII—XIII of

FIG. 12

when a rotation angle is 270°;





FIG. 16

is a cross-sectional view of a compressor according to Embodiment 5 of the present invention;





FIG. 17

is a diagram illustrating operation of balance weights of a compressor according to Embodiment 5 of the present invention;





FIG. 18

is a diagram illustrating operation of balance weights of a compressor according to Embodiment 5 of the present invention;





FIG. 19

is a diagram illustrating operation of balance weights of a compressor according to Embodiment 5 of the present invention;





FIG. 20A

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 20B

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 20C

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 20D

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 21A

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 21B

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 21C

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 21D

is a diagram illustrating forces acting on a revolving member in a compressor according to Embodiments of the present invention;





FIG. 22

is a graph showing pressure within a cylinder of a compressor according to Embodiment 5 of the present invention;





FIG. 23

is a diagram showing an eccentric force Fr and resultant forces thereof ΣFr when controlling pressure Pc is at the minimum pressure when a rotation angle of the shaft is 90° in a compressor according to Embodiments of the present invention;





FIG. 24

is a diagram showing an eccentric force Fr and resultant forces thereof ZFr when controlling pressure Pc is at the intermediate pressure when a rotation angle of the shaft is 90° in a compressor according to Embodiments of the present invention;





FIG. 25

is a cross-sectional view taken along XXV—XXV of

FIG. 16

when a compressor according to Embodiment 5 of the present invention is at its maximum volume;





FIG. 26

is a cross-sectional view taken along XXVI—XXVI of

FIG. 16

when a compressor according to Embodiment 5 of the present invention is at its maximum volume;





FIG. 27

is a cross-sectional view taken along XXVII—XXVII of

FIG. 16

when a compressor according to Embodiment 5 of the present invention is at its maximum volume;





FIG. 28

is a cross-sectional view showing a compressor


100


when a compressor according to Embodiment 5 of the present invention is at its intermediate volume;





FIG. 29

is a cross-sectional view taken along XXIX—XXIX of

FIG. 28

;





FIG. 30

is a cross-sectional view showing a compressor


100


when a compressor according to Embodiment 5 of the present invention is at its minimum volume;





FIG. 31

is a cross-sectional view taken along XXXI—XXXI of

FIG. 30

;





FIG. 32

is a cross-sectional view showing the piston being in the bottom dead center position when a compressor according to Embodiment 6 of the present invention is at its maximum volume;





FIG. 33

is a cross-sectional view taken along XXXIII—XXXIII of

FIG. 32

;





FIG. 34

a cross-sectional view showing the piston being in the top dead center position when a compressor according to Embodiment 6 of the present invention is at its maximum volume;





FIG. 35

is a cross-sectional view taken along XXXV—XXXV of

FIG. 34

;





FIG. 36

is a cross-sectional view showing the piston being in the bottom dead center position when a compressor according to Embodiment 6 of the present invention is at its maximum volume;





FIG. 37

is a cross-sectional view taken along XXXVII—XXXVII of

FIG. 36

;





FIG. 38

is a cross-sectional view taken along XXXVIII—XXXVIII of

FIG. 32

;





FIG. 39

is a cross-sectional view of a compressor according to Embodiment 7 of the present invention;





FIG. 40

is a cross-sectional view of when the discharge volume is at its minimum by setting the controlling pressure Pc to the maximum pressure in a compressor according to Embodiment 7 of the present invention;





FIG. 41

is a cross-sectional view of when the controlling pressure Pc is at an intermediate pressure in a compressor according to Embodiment 7 of the present invention;





FIG. 42

is a cross-sectional view taken along XLII—XLII of

FIG. 39

;





FIG. 43

is a cross-sectional view taken along XLIII—XLIII of

FIG. 39

;





FIG. 44

is a cross-sectional view showing the piston at the top dead center position when the compressor according to Embodiment 7 of the present invention is at the maximum volume;





FIG. 45

is a cross-sectional view taken along XLV—XLV of

FIG. 44

;





FIG. 46

is a cross-sectional view taken along XLVI—XLVI of

FIG. 41

;





FIG. 47

is a cross-sectional view showing the piston at the top dead center position when a compressor according to Embodiment 7 of the present invention is at the intermediate volume;





FIG. 48

is a cross-sectional view taken along XLVIII—XLVIII of

FIG. 47

;





FIG. 49

is a cross-sectional view taken along XLIX—XLIX of

FIG. 40

;





FIG. 50

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention;





FIG. 51

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention;





FIG. 52

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention;





FIG. 53

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention;





FIG. 54

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention;





FIG. 55

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention;





FIG. 56

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention; and





FIG. 57

is a diagram illustrating operation of a rotation prevention mechanism in a compressor according to Embodiment 7 of the present invention.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




[Embodiment 1]




The present embodiment is a fluid machine applied to a compressor of a vehicular air conditioning system (a vapor compression refrigerator), and

FIG. 1

is a diagram of a vehicular air conditioning system (a vapor compression refrigerator).




In

FIG. 1

, reference numeral


100


denotes a compressor (a fluid machine) according to the present embodiment. The compressor


100


takes in and compresses (intake/discharge) coolant by gaining power from a traction engine E/G through a clutching means (not shown) for intermittently transferring motive energy of a electromagnetic clutch and the like. The compressor


100


will be described in detail later.




Reference numeral


200


denotes a radiator (a condenser) for cooling (condensing) the coolant by exchanging heat discharged from the compressor


100


with ambient air. A depressurizer


300


is used for expanding the coolant flowing out from the radiator


200


and a vaporizer


400


is used for blowing cool air into a car room by vaporizing the coolant which is depressurized by the depressurizer


300


. The present embodiment employs a, so-called, thermal expansion valve as the depressurizer


300


, which controls valve travel so as to heat the coolant on an outlet side of the vaporizer


400


(on an intake side of the compressor


100


) to a predetermined temperature.




Next, the compressor


100


will be described.

FIG. 2

shows a cross-sectional view in an axial direction of the compressor


100


, in which reference numeral


101


denotes a front housing,


102


denotes a cylinder block (a middle housing), and


103


denotes a rear housing. The housings


101


to


103


are collectively called a housing. The housings


101


to


103


in the present embodiment are made of aluminum, and are fastened (or fixed) by a bolt


104


connecting the front housing


101


to the rear housing


103


.




A shaft


105


, disposed within the housing, rotates by gaining motive energy from the engine E/G. A rolling radial bearing


106


exists for rotatably supporting the shaft


105


with a first diameter portion


105




a


of the shaft


105


, while


107


denotes a rolling radial bearing for rotatably supporting the shaft


105


within a large opening portion


105




b


of the shaft


105


.




The rolling radial bearing


106


is attached to the first diameter portion


105




a


of the shaft


105


by transition fit or clearance fit, while the rolling radial bearing


107


is attached to the front housing


101


by being fitted into the large opening portion


105




b.






A side end portion of the cylinder block


102


of the shaft


105


has a cylindrical crank portion


105




c


(eccentric portion) provided thereon, the crank portion is eccentric to the rotation center Lo of the shaft


105


by a predetermined amount Ro. A revolving member


109


of aluminum is connected to the crank portion


105




c


via a shell-type (a type without a bearing inner ring) needle-like roller bearing (needle bearing)


108


.




Reference numeral


110


denotes a hollow aluminum piston that reciprocates in a direction parallel to a longitudinal direction of the shaft


105


within three cylinder bores (cylindrical space)


102




a


formed in the cylinder block


102


. A link


111


, whose one end is swingably connected with the piston


110


via a piston pin


110




a


while another end is movably connected with the revolving member


109


. Expressions “one end” and “the other (another) end” used herein do not strictly mean end portions of the link, and “one end” simply means an opposite side from the other side of the link


111


while “the other end” means an opposite side of the “one end” of the link


111


.




The link


111


is comprised of a first link


111




a


of aluminum and a second link


111




b


of iron, the first link


111




a


and the second link


111




b


being rotatably connected to each other. One end of the first link


111


is swingably connected by the piston pin


110




a


made of bearing steel, and another end thereof is rotatably connected to one end of the second link


111




b


by a node pin (connecting portion)


111




c


of bearing steel.




A swing center P


1


of the other end of the second link


111




b


is fixed to the housing (front housing


101


) via a pivot pin


111




d


of bearing steel in such a manner that the second link


111




b


can swing in a surface S


2


(

FIG. 3

) parallel to a swing surface S


1


(

FIG. 3

) of the first link


111




a


with respect to the housing.




In the present embodiment, the pivot pin


111




d


is not fixed directly to the housing (front housing


101


), but via a fixed disk


112


of aluminum which is fitted into the front housing


101


so as to be fixed thereon. The swing surface S


1


of the first link


111




a


with respect to the piston


110


and the surface S


2


parallel to the swing surface S


1


, mean surfaces in a radial direction passing through the rotating center Lo of the shaft


105


as shown in FIG.


3


.




As shown in

FIG. 2

, the second link


111




b


is swingably connected to a revolving member


109


in such a manner that the second link


111




b


is movable in a direction orthogonal to the surfaces S


1


and S


2


with respect to the revolving member


109


at a portion between the swing center P


1


and the node pin (connecting portion)


111




c


of the second link


111




b


. Specifically, at a connecting portion of the second link


111




b


by connecting with the revolving member


109


, a long hole


111




e


having a major axis in a direction generally parallel to the longitudinal direction of the second link


111




b


is formed, while as shown in

FIG. 3

, the revolving member


109


is provided with a sliding pin


109




a


of bearing steel penetrating the long hole


111




e


while being in sliding contact with an inner wall of the long hole


111




e


. The sliding pin


109




a


is inserted into the revolving member


109


and has a clearance fit so as to be prevented from sliding. A clearance groove


112




a


is used for preventing the second link


111




b


from interfering with the fixed disk when the second link


111




b


swings.




In

FIG. 2

, reference numeral


113


denotes a valve plate disposed between the cylinder block


102


and the rear housing


103


to block a rear housing


103


side of the cylinder bore


102




a


. Between the valve plate


113


and the cylinder block


102


, is a gasket


114


for sealing a space therebetween, and a reed-valve-like inlet valve


115


for preventing the coolant taken in by the cylinder bore


102




a


(actuation chamber V) from the intake chamber


103




a


from flowing back to the intake chamber


103




a


, the intake chamber


103




a


formed on a side of the rear housing


103


. On the other hand, between the valve plate


113


and the rear housing


103


, there is provided a gasket


116


for sealing a space therebetween, and a reed-valve-like inlet valve


117


for preventing the coolant discharged to a discharge chamber


103




b


from the cylinder bore


102




a


(actuation chamber V) from flowing back to the cylinder bore


102




a


(actuation chamber V), the discharge chamber


103




b


formed on a side of the rear housing


103


.




At that time, the valve plate


113


, the gaskets


114


and


116


, the intake valve


115


and the discharge valve


117


are interposed between the cylinder block


102


and the rear housing


103


and held together by a fastening force by bolt


104


so as to be fixed therebetween.




The rear housing


103


has an inlet (not shown) connected to a vaporizer


400


side communicating with the intake chamber


103


, and an outlet (not shown) connected to a radiator


200


side communicating with the discharge chamber


103




b


formed therein. Reference numeral


118


denotes a balance weight for canceling out an eccentric force (centrifugal force) acting upon the shaft


105


when the revolving member


109


rotates around the shaft


105


(rotation center Lo) by rotating along with the shaft


105


. Reference numeral


119


denotes a shaft seal of rubber for preventing the coolant from leaking into the housing from the cylinder bore


102




a


(actuation chamber V) and from leaking outside from a space between the shaft


105


and the housing (front housing


101


), and


120


denotes a gasket for sealing a space between the front housing


101


and the cylinder block


102


.




Next, operation of the compressor according to the present embodiment will be described. When the shaft


105


rotates, as previously described, the second link


111




b


is swingably connected to the revolving member


109


in such a manner that the second link


111




b


and the revolving member


109


are movable with respect to a direction orthogonal to the surfaces S


1


and S


2


. At the same time, the second link


111




b


swings only in the surface S


2


parallel to the swing surface S


1


because it is regulated by the pivot pin


111




d


. Thus, as shown in

FIGS. 4A

to


7


A, the revolving member


109


does not rotate with respect to the housing (front housing


101


) by gaining driving force from the crank portion


105




c


, but revolves around the rotation center Lo in the surface S


3


(see

FIG. 2

) orthogonal to the longitudinal direction of the shaft


105


having the eccentric amount Ro as its revolving radius.




Herein, “the revolving member


109


revolves around the rotation center Lo” does not mean that the entire revolving member


109


revolves around the rotation center Lo, but rather it means “a part of the revolving member


109


corresponding to a center of the crank portion


105




c


revolves around the rotation center Lo”.




In the present embodiment, the crank portion


105




c


is constructed to revolve around a shaft core of the shaft


105


. However, in a case where the revolving center of the crank portion


105




c


is shifted from the shaft core of the shaft


105


by gears, for example, the revolving center of the crank portion


105




c


acts around the rotating center Lo in the present invention.

FIGS. 4

to


7


are showing the following:

FIG. 4

shows a reference position (0°) of the shaft


105


, and the rest of the figures show a rotation angle of the shaft


105


being shifted by 90° sequentially. Specifically,

FIG. 5

shows the rotation angle of the shaft


105


being 90°,

FIG. 6

shows the rotation angle thereof being 180°, and

FIG. 7

shows the rotation angle thereof being 270°.




Now, the link


111


(the second link


111




b


) is regulated by the pivot pin


111




d


so as to be swingable only in the surface S


2


parallel to the swing surface S


1


, and thus, when the revolving member


109


revolves as the shaft


105


rotates, the sliding pin


109




a


moves with respect to the link


111


(the second link


111




b


) in a direction orthogonal to the longitudinal direction of the link


111


(the second link


111




b


) while being in contact with the inner wall of the long hole


111




e


of the second link


111




b


as shown in

FIGS. 4A

to


7


A.




Specifically, when the revolving member


109


revolves, of a motion transferred from the revolving member


109


to the link


111


(the second link


111




b


) by the long hole


111




e


and the sliding portion


109




a


, only a radial directional component of the shaft


105


is transferred. Therefore, when the revolving member


109


revolves once, in a cross-sectional view shown in

FIG. 2

, it appears that the center of the sliding pin


109




a


reciprocates one time in an up-to-down direction (the radial direction of the shaft


105


).




At that time, in the present embodiment, the link


111


(the first link


111




a


) is constructed so as to swing with respect to the piston


110


in such a manner that the center of the sliding pin


109




a


as a connecting portion with the revolving member


109


of the link


111


(the second link


111




b


) moves both sides centered about a piston axis line Lp parallel to the longitudinal direction of the shaft


105


by passing the center of the piston


110


, as shown in

FIGS. 4B

to


7


B. Thus, when the revolving member


109


revolves once, the piston


110


reciprocates twice in the cylinder bore


102




a.






Specifically, if a position of the piston


110


is at the bottom dead center (i.e., a volume of the actuation chamber V is at its maximum) when the rotation angle of the shaft


105


is 0° (see FIG.


4


), then the piston


110


is at the top dead center (i.e., the volume of the actuation chamber V (

FIG. 2

) is at its minimum) as the rotation angle of the shaft


105


moves to 90° (see FIG.


5


).




When the shaft further rotates until the rotation angle thereof becomes 180° (see FIG.


6


), the piston


110


goes back to the bottom dead center. Furthermore, when the shaft


105


rotates until the rotation angle thereof becomes 270° (see FIG.


7


), then the piston


110


again reaches the top dead center. Thus, when revolving member


108


revolves once, the piston


110


reciprocates twice in the cylinder bore


102




a


. As described above, in the compressor according to the present embodiment, the piston


110


makes reciprocating motion by revolving the revolving member


109


, and thus, the compressor according to the present invention is called a revolution plate piston type compressor.




Next, features (effects) of the present embodiment will be described. According to the present embodiment, the piston


110


reciprocates in a direction parallel to the longitudinal direction of the shaft


105


, thus enabling a reduction in a direction orthogonal to the longitudinal direction of the shaft


105


.




In the present embodiment, when the revolving member


109


revolves once, the piston


110


makes reciprocating motion twice in the cylinder bore


102




a


. Therefore, in comparison to a swash plate type or a waffle-type compressor whose piston reciprocates once while the shaft thereof rotates once, an equal discharge amount can be obtained with half the number of cylinders (a number of pistons). Thus, it is possible to reduce a number of pistons


110


and parts related thereto, thus allowing for a lighter compressor


100


as well as reducing a manufacturing cost thereof.




Moreover, in the present embodiment, the piston


110


is hollowed accounting for a lighter weight of each of the pistons


110


. Also, the sliding pin


109




a


of the revolving member


109


is connected to the link


111


(the second link


111




b


) so as to be movable only in the direction orthogonal to the longitudinal direction of the link


111


(the second link


111




b


), thereby providing a rotation prevention mechanism R for preventing rotation of the revolving member


109


. Accordingly, it is unnecessary to provide a special mechanism such as a pin-ring type rotation prevention mechanism of the scroll-type compressor. Therefore, it is possible to reduce a number of parts for the compressor


100


, thus allowing for a reduction of manufacturing cost of the compressor


100


.




Now, as is obvious from

FIGS. 4B

to


7


B, a stroke (travel distance) of the piston


110


is determined by a distance between two positions, one of the two positions being a position of the piston pin


110




a


at a time when the first link


111




a


and the second link


111




b


is aligned linearly, and another position being a position of the piston pin


110




a


at a time when the first link


111




a


and the second link


111




b


are bent or kinked as far as possible.




Therefore, by changing the ratio of dimension L


1


(a distance from the center of the pivot pin


111




d


to the center of the long hole


111




e


) to dimension L


2


(a distance from the center of node pin


111




c


to the center of the long hole


111




e


), and a link length L


3


of the first link


111


(a distance from the center of the node pin


111




c


to the center of the piston pin


110




a


), it becomes possible to easily change the stroke (travel distance) of the piston


110


(i.e., it is possible to make the stroke larger or smaller). Consequently, it is possible to easily design and manufacture compressors having different strokes for the pistons


110


(and therefore different discharge volumes of the compressor


100


).




[Embodiment 2]




In Embodiment 1, the link


111


is comprised of two links (the first and the second links


111




a


and


111




b


, respectively). Alternatively, in the present embodiment, as shown in

FIG. 8

, the link


111


is constituted of one link member. Specifically, and similar to Embodiment 1, one end of the link


111


is swingably connected to the piston


110


by the piston pin


110




a


while another end thereof is slidably connected to the sliding pin


109




a


, thereby the other end of the link


111


can move in a direction orthogonal to the surfaces S


1


and S


2


with respect to the revolving member


109


similar to the connecting portion of the second link


111




b


and the revolving member


109


in Embodiment 1. At the same time, the other end of the link


111


can swing with respect to the revolving member


109


(the sliding pin


109




a


).




By extending the other end of the link


111


to the clearance groove


112




a


as well as by having the clearance groove


112




a


serve as the guide groove, the link


111


is regulated so as to swing only on the surface S


2


parallel to the swing surface S


1


. In the Embodiment 1, the hole


111




e


is a long hole. Alternatively, in the present embodiment, the hole


111




e


is a simple round hole.




The link


111


is regulated by the clearance groove (guide groove)


112




a


so as to swing only in the surface S


2


parallel to the swing surface S


1


, and therefore, similarly to Embodiment 1, rotation of the revolving member


109


can be prevented without specially providing the rotation prevention mechanism.




[Embodiment 3]




In Embodiment 2, the other end of the link


111


is extended to the clearance groove


112




a


which controls the link


111


to swing only in the surface S


2


parallel to the swing surface S


1


so as to prevent rotation of the revolving member


109


. In the present embodiment, as shown in

FIG. 9

, similarly to the other end of the second link


111




b


according to Embodiment 1, a regulation link


111




f


swingably connected to the revolving member


109


is provided so that the swing center P


1


thereof is fixed to the housing (front housing


101


) via the pivot pin


111




d


in such a manner that the second link


111




b


can swing only in the surface S


2


parallel to the swing surface S


1


of the first link


111




a


with respect to the piston


110


, while the other end thereof can move and swing in the direction orthogonal to the surfaces S


1


and S


2


in a similar manner to the connecting portion of the revolving member


109


and the second link


111




b


according to Embodiment 1.




Thereby, similarly to Embodiment 2, it is possible to prevent the revolving member


109


from rotating without specially providing the rotation prevention mechanism.




In the present embodiment, as shown in

FIG. 10

, the regulation link


111




f


and the link


111


are connected by the sliding pin


109




a


so as to swing relative to each other, but they do not have to be connected as shown in

FIG. 10

as long as they are connected in such a manner that the other end of the regulation link


111




f


can move in the direction orthogonal to the surfaces S


1


and S


2


, and is swingably connected to the revolving member


109


.




In the present embodiment, the sliding pin


109




a


is fitted into the connecting portion (the link


111


in the present embodiment) of the regulation link


111




f


and the link


111


so as to be fixed thereto, so that the sliding pin


109




a


slides with respect to the revolving member


109


. Therefore, as shown in

FIG. 11

, the aperture


109




b


for inserting the sliding pin


109




a


formed to the revolving member


109


is formed in a long hole shape.




[Embodiment 4]




In the above-described embodiments, the link


111


for connecting the revolving member


109


and the piston


110


is controlled so as to swing only in the surface S


2


parallel to the swing surface S


1


by a pin (piston pin


110




a


and pivot pin lid) disposed parallel to a surface S


3


orthogonal to the longitudinal direction of the shaft


105


. In the present embodiment, however, as shown in

FIG. 12

, one link (connecting rod)


111


, the revolving member


109


and the piston


110


are connected by spherical-shape sliding joint portions


111




f


and


11




g


. At the same time, a center of the sliding joint portion


111




f


(a connecting portion of the revolving member


109


and the link


111


) reciprocates in a radial direction of the shaft


105


only on one side (in the present embodiment, an outer side in the radial direction of the shaft


105


) without crossing over an axial line Lp of the piston.




In the present embodiment, the center of the sliding joint portion


111




f


reciprocates in the radial direction of the shaft


105


only on one side without crossing over the piston axial line Lp, and thus, the piston


110


reciprocates once as the shaft


105


rotates once.




In the present embodiment, the link


111


and the revolving member


109


and the piston


110


are connected by the spherical-shaped sliding joint portions


111




f


and


111




g


. Accordingly, at the link


111


, the revolving member


109


cannot revolve around the rotation center Lo without rotating with respect to the housing (front housing


101


).




In view of this, in the present embodiment, a rotation prevention mechanism R is constituted of two disks (a fixed disk


121


and a movable disk


122


) which control the revolving member


109


so as to revolve around the rotation center Lo without rotating with respect to the housing (front housing


101


).




Specifically, the fixed disk


121


is fitted into the housing (front housing


101


) to be fixed thereto, and as shown in

FIG. 13

, a plurality of long holes


121




a


(two apertures in the present embodiment) extending in the radial direction of the fixed disk


121


are provided. On the other hand, the movable disk (movable member)


122


is provided with a pin portion


122




a


which is inserted into the long holes


121




a


of the fixed disk


121


so as to be displaced by sliding along a major axial direction of the long holes


121




a.






As shown in

FIG. 14

, there are provided a plurality of long holes


122




b


(two apertures in the present embodiment) extending in a direction that is in a radial direction of the movable disk


122


as well as a direction intersecting with the major axial direction of the long holes


121




a


of the fixed disk


121


(i.e., in the present embodiment, a direction shifted by 90° with respect to the major axial direction). At the same time, a pin portion


109




b


is provided in the revolving member


109


, the pin portion


109




b


being inserted into the long holes


122




b


of the movable disk


122


so as to be able to be displaced by sliding along the major axial direction of the long holes


122




b.






Thereby, the revolving member


109


can be displaced only in the major axial direction of the long holes


122




b


with respect to the movable disk


122


, while the movable disk


122


can be displaced only in the major axial direction of the long holes


121




a


with respect to the fixed disk


121


(housing). Thus, when the shaft


105


rotates, the revolving member


109


revolves around the rotation center Lo having the eccentric amount Ro as its revolving radius without rotating (revolving) with respect to the housing (front housing


101


) centered about the crank portion


105




c


, as shown in FIG.


15


.




In the present embodiment, the center of the sliding joint portion


111




f


is constructed so as to reciprocate in the radial direction of the shaft


105


only on one side of the piston axial line Lp without crossing the piston axial line. Alternatively, by controlling the link


111


so that the center of the sliding joint portion


111




f


reciprocates only in the radial direction of the shaft


105


, the center of the sliding joint portion


111




f


can reciprocate in the radial direction of the shaft


105


so as to move back and forth over both sides by crossing over the axial line Lp of the piston. Consequently, when the shaft


105


rotates once, the piston


110


can make reciprocating motion twice.




[Embodiment 5]




In the present embodiment, the compressor


100


according to Embodiment 1 is applied to a variable volume compressor that can change a theoretical discharge volume (geometric discharge volume determined by a product of a stroke of the piston


110


and a cross-sectional area of the cylinder bore


102




a


) that is discharged when the shaft


105


rotates once. Thus, hereinbelow, the present embodiment will be described mainly with regard to points of differences between the compressor


100


according to Embodiment 1.





FIG. 16

is a cross-sectional view of the compressor


100


according to the present embodiment. What is most different from the compressor


100


of Embodiment 1 (

FIG. 2

) is that the crank portion


105




c


is swingably connected to the shaft


105


(large opening portion


105




b


) and a balance weight


118


swings by mechanically interlocking with the swing motion of the crank portion


105




c


. Also, a pressure in a space


101




a


can be variably controlled, the space


110




a


being near the link


111


which lies within the front housing


101


and the cylinder block


102


. (Hereinbelow, the space


110




a


is referred to as a controlled pressure chamber (a crank chamber), and the pressure is referred to as a controlled pressure Pc).




Specifically, a swing pin


105




d


integrated to the crank portion


105




c


is slidably and rotatably inserted into a hole portion formed in the shaft


105


(the large opening portion


105




b


). At the same time, as shown in

FIG. 17

, two pieces of balance weights


118


formed in a generally fan-like shape is rotatably mounted to the crank portion


105




c


. Long holes


118




a


are provided to the two balance weights


118


, and pins


118




b


sliding within the long holes


118




a


are integrated with and fixed to the shaft


105


(the large opening portion


105




b


) by press-fitting.




At that time, a size and a position of the long hole


118




a


and a position of the pin


118




b


is set, as shown in

FIGS. 17

to


19


, so that when the center of the crank portion


105




c


matches the rotational center of the shaft


105


, gravity points of the two balance weights


118


are symmetrically centered about the crank portion


105




c


so that centrifugal force of one of the balance weights


118


cancels out the centrifugal force of the other (see FIG.


19


). When the center of the crank portion


109




c


is shifted from the rotation center of the shaft


105


, gravity points of the two balance weights


118


are asymmetrical with respect to the center of the crank portion


105




c


(see FIGS.


17


and


18


).




The controlled pressure chamber


101




a


communicates with an intake side of the compressor


100


(an intake chamber


103




a


) all the time via a depressurizing means (not shown) with an aperture ratio for generating a predetermined pressure loss of a diaphragm or the like being fixed. Additionally, there is communication with a discharge side of the compressor


100


(a discharge chamber


103




b


) all the time via a pressure controlling valve


130


(see

FIG. 16

) for regulating (decreasing) the discharge pressure of the compressor


100


.




In the present embodiment, the pressure controlling valve


130


employs a mechanical valve for controlling a degree of the regulating pressure mechanically corresponding to a pressure (coolant temperature) within an evaporator


400


. Alternatively, it may be an electrical valve.




Next, a characteristic operation of the present embodiment will be described. When the shaft


105


rotates, as described above, the piston


110


reciprocates by the revolving member


109


revolving around the rotation center Lo. During a compression stroke of the piston


110


(i.e., when the piston


110


moves from the bottom dead center toward the top dead center), the piston


110


receives a compression reactive force F


1


from the coolant of the activation chamber V.




At that time, during the compression stroke (except at the top dead center), an axis line of the link


111


(the first link


111




a


) is inclined with respect to the piston axis line Lp as shown in

FIGS. 20A-20D

, whereby the revolving member


109


receives from the link


111


a force Fr along a vertical direction (radial direction of the shaft


105


) as well as a force Fs along a horizontal direction (a direction parallel to the piston axis line Lp). Specifically, the first link


111


exerts, on the node pin


111




c


, a force Fc with a directional component parallel to the axis line of the first link


111




a


among the compression reactive force F


1


(see FIG.


20


B), and the force Fc exerts a moment M having a swing center P


1


as its center in coordination with the second link


111




b


(see FIG.


20


C). Therefore, the sliding pin


109




a


fixed to the revolving member


109


receives the forces Fr and Fs from the link


111


connected to the piston


110


in the compression stroke.




When the center of the sliding pin


109




a


and the center of the crank portion


105




c


is projected on a plane passing through a center axial of the shaft


105


and the piston axis line Lp (hereinafter, the plane is referred as a projecting surface), the center of the sliding pin


109




a


projected on the projecting surface (hereinafter, such center is referred as a projected pin center) reciprocate in a direction orthogonal to the piston axis line Lp projected on the projecting surface (hereinafter, such axis line is referred as a projected piston axis line). Additioanlly, the center of the crank portion


105


projected on the projecting surface (hereinafter, the center is referred to as a projected crank center) reciprocates in a direction orthogonal to a central axis of the shaft


105


projected on the projection surface (hereinafter, the axis is referred as a projected central axis).




At that time, when the piston


110


is at top dead center, the axis line of the link


111


matches the piston axis line Lp (see FIGS.


5


and


7


). Thus, when the piston is at top dead center, the projected pin center is positioned on the projected piston axis line, and the projected crank center is positioned on the projected central axis. Specifically, the force Fr acts on the sliding pin


109




a


when the projected crank center is in a position shifted from the projected central axis, and the force Fr faces the projected crank center from the projected central axis. Thus, the force Fr acts on the revolving member


109


as a force in a direction that increases the eccentric amount Ro (i.e., a direction in which the revolving member


109


moves away from the rotation center Lo).




It should be understood that the description related to the force Fr is not only for the present embodiment, but it is applicable to above-described embodiments, and other embodiments described below. Specifically, the compression reactive force Fl exerts a force Fr on the revolving member


109


, the force Fr being in the direction increasing the eccentric amount Ro (i.e., the direction in which the revolving member


109


moves away from the rotation center


109


).




On a link


111


side of the piston


110


, there is subject, the pressure (controlling pressure Pc) within the controlling pressure chamber


101




a


, the controlling pressure Pc being of a direction opposite to the compression reactive force F


1


. Thus, the revolving member


109


is acted upon by a force in a direction that reduces the eccentric amount Ro by the controlling pressure Pc (see FIG.


21


). Accordingly, the magnitude of the force Fr decreases or increases on a proportional basis due to a difference between the controlling pressure Pc and a pressure in the activation chamber V. Hereinafter, the force Fr determined by the difference between the controlling pressure Pc and the pressure in the activation chamber V is referred to as an eccentric force Fr. A direction for increasing the eccentric amount Ro is referred as a positive direction while a direction for decreasing the eccentric amount Ro is referred as a negative direction.




Now, the maximum pressure in the activation chamber V generally equals a discharge pressure of the compressor, and the minimum pressure therein generally equals an intake pressure of the compressor. Likewise, the maximum pressure of the controlling pressure Pc is slightly lower than the discharge pressure of the compressor while the minimum pressure generally equals the intake pressure of the compressor. Thus, the magnitude and direction of the eccentric force Fr changes depending on the controlling pressure Pc and whether the piston


110


is experiencing a compression stroke or an intake stroke.




Moreover, as shown in

FIG. 22

, because each cylinder (three cylinders in the present embodiment) is in a different stroke, the eccentric force Fr acting on the revolving member


109


is a resultant force of the eccentric force Fr of each cylinder.





FIG. 23

shows an eccentric force Fr and a resultant force ΣFr thereof, when the controlling pressure Pc is at its minimum pressure when the rotation angle of the shaft


105


is at 90°.

FIG. 24

shows eccentric forces Fr and a resultant force ΣFr thereof, when the controlling pressure Pc is at an intermediate pressure when the rotation angle of the shaft


105


is at 90°. In the state shown in

FIG. 23

, the eccentric resultant force ΣFr is in the positive direction (i.e., in a direction increasing the eccentric amount Ro) and in the state shown in

FIG. 24

, the eccentric resultant force ΣFr is in the negative direction (i.e., in a direction decreasing the eccentric amount RO).




When the revolving member


109


revolves, a locus of the projected pin center is a line segment. In the present embodiment, similar to Embodiment 1, the center of the sliding pin


109


moves back and forth on both side of the piston axis line Lp centered thereabout, whereby the locus of the projected pin center intersects with the projected piston axis line at the mid-point.




Accordingly, when the projected pin center is positioned at the mid-point of the locus of the projected pin center, the piston


110


is positioned at top dead center. Likewise, when the projected pin center is positioned at the end point of the locus of the projected pin center, the piston


110


is positioned at bottom dead center. Thus, the stroke of the piston


110


increases proportionately with a length of (a half of) the locus of the projected pin center.




At that time, the length of (a half of) the locus of the projected pin center, that is, an amplitude of a radial directional component of the shaft


105


of a motion transferred to the link


111


from the revolving member


109


when the revolving member


109


revolves, increases proportionately with the eccentric amount Ro. Thus, the stroke of the piston


110


can be increased or decreased by increasing or decreasing the eccentric amount Ro.




From that described above, by controlling a pressure difference between the controlling pressure Pc and a pressure in the activation chamber V by regulating the controlling pressure Pc, the eccentric amount Ro can be increased or decreased in response thereto. Thus, it is possible to change the discharge volume by changing the stroke of the piston


110


.




When the controlling pressure Pc is the discharge pressure, the discharge amount becomes 0, thus a pressure difference between the discharge pressure and the intake pressure is 0 because the discharge volume becomes 0. Accordingly, a pressure difference between the controlling pressure Pc and the pressure in the activation chamber V also becomes 0, thus even if the pressure controlling valve


130


is closed thereafter (i.e., the controlling pressure Pc=the intake pressure), the discharge volume will not increase. Therefore, in the present embodiment, a force in a direction increasing the eccentric amount Ro by an actuator or elastic means such as springs (not shown) is slightly exerted on the revolving member


109


(the crank portion


105




c


).





FIG. 25

is a cross-sectional view taken along XXV—XXV of

FIG. 16

when the volume is at its maximum (a state shown in FIG.


16


).

FIG. 26

is a cross-sectional view taken along XXVI—XXVI of

FIG. 16

when the volume is at its maximum (a state shown in FIG.


16


).

FIG. 27

is a cross-sectional view taken along XXVII—XXVII of

FIG. 16

when the volume is at its maximum (a state shown in FIG.


16


). Moreover,

FIG. 28

is a cross-sectional view showing the compressor


100


at the intermediate volume, and

FIG. 29

is a cross-sectional view taken along XXIX—XXIX of FIG.


28


. Likewise,

FIG. 30

is a cross-sectional view showing the compressor


100


when the volume is at its minimum, and

FIG. 31

is a cross-sectional view taken along XXXI—XXXI of FIG.


30


.




Next, characteristics of the present embodiment will be described. In a swash plate compressor as a variable volume compressor (JP-B No. 02-061627, for example), the stroke of the piston is variably controlled by changing an inclined angle of the swash plate for reciprocating the piston. However, even if the inclined angle of the swash plate changes, the swash plate rotates integrally with the shaft, and thus, even if the discharge volume decreases, the swash plate slides along a shoe connecting the piston and the swash plate with a speed similar to a case where the volume is at its maximum.




Thus, if the compression task (pumping task) is decreased as the discharge volume decreases, mechanical loss caused by friction between the swash plate and the shoe would not decrease. In view of this, in the present embodiment, as shown in

FIGS. 20D

to


21


D, a great amount of force is exerted on a contact surface of the sliding pin


109




a


and the link


111


(the long hole


111




e


), whereby friction loss between the sliding pin


109




a


and the link


111


(a long hole


111




e


) takes up a great ratio among an entire mechanical loss.




At that time, relative (sliding) speed of the sliding pin


109




a


relative to the link


111


(the long hole


111




e


) increases proportionately with the number of revolutions of the shaft


105


(a revolving (reciprocating) number of the revolving (reciprocating) member


110


) and the eccentric amount Ro, and thus, when the eccentric amount Ro decreases as the discharge volume decreases, the friction loss between the sliding pin


109




a


and the link


111


(the long hole


111




e


) decreases proportionately therewith. Therefore, in the present embodiment, in response to a decrease of the discharge volume (compression), the mechanical loss of the compressor can be reduced. Thus, if the discharge volume is decreased when rotation speed of the shaft is high, it is possible to reduce the mechanical loss while preventing the sliding portion from burning due to frictional heat.




In the present embodiment, when the eccentric amount Ro changes, the centrifugal force exerted on the shaft


105


caused by the revolution of the revolving member


109


changes. Moreover, as described above, the two balance weights


118


are displaced by mechanically interlocking with the displacement of the crank portion


105




c


(a change of the eccentric amount Ro), whereby in response to a change in the eccentric amount Ro, an inertial moment of the balance weight


118


can be changed.




Therefore, even if the centrifugal force exerted on the shaft


105


from the revolving member


109


changes due to a change of the eccentric amount Ro, the centrifugal force of the revolving member


109


can be efficiently cancelled, and thus, it is possible to prevent a large vibration from generating even if the discharge volume of the compressor


100


changes.




[Embodiment 6]




The present embodiment is similar to the compressor


100


according to Embodiment 2 (see

FIG. 8

) having a structure similar to Embodiment 5 modified to a variable volume compressor. The structure and controlling method for variably controlling the discharge volume is the same as Embodiment 5.





FIG. 32

is a cross-sectional view showing the piston being in the bottom dead center position when the compressor


100


according to the present embodiment is at its maximum volume.

FIG. 33

is a cross-sectional view taken along XXXIII—XXXIII of FIG.


32


.

FIG. 34

a cross-sectional view showing the piston being in the top dead center position when the compressor


100


according to the present embodiment is at its maximum volume.

FIG. 35

is a cross-sectional view taken along XXXV—XXXV of FIG.


34


.




Moreover,

FIG. 36

is a cross-sectional view showing the piston being in the bottom dead center position when the compressor


100


, according to the present embodiment, is at its maximum volume.

FIG. 37

is a cross-sectional view taken along XXXVII—XXXVII of FIG.


36


.

FIG. 38

is a cross-sectional view taken along XXXVIII—XXXVIII of FIG.


32


.




[Embodiment 7]




The present embodiment modifies the compressor


100


according to Embodiment 4 (see

FIG. 12

) to a variable volume type. In Embodiments 5 and 6, by controlling a pressure difference between a pressure exerting on the piston


110


from the link


111


side (controlling pressure Pc) and a pressure exerting on the piston


110


from an opposite side of the link


111


, a stroke controlling means is constructed for controlling the stroke of the piston


110


by controlling forces exerted on the revolving member


109


from the piston


110


. In the present embodiment, as shown in

FIG. 39

, the stroke controlling means is constructed by having an actuator


140


for moving the revolving member


109


in the radial direction of the shaft


105


.




Specifically, the revolving member


109


is provided with a cone-shaped concave portion


109




c


, and a controlling piston


141


having a cone-shaped convex portion


141




a


having the same shape as the conical surface of the concave portion


109




c


is swingably disposed within the cylinder block


102


. At that time, a center line of the concave portion


109




c


matches with the center line of the crank portion


105




c


, and a center line of the convex portion


141




a


matches the center line of the shaft


105


(rotation center Lo). Also, a controlling pressure chamber


101




a


is provided on a side of surface


141




b


opposite to the convex portion


141




a


of the controlling piston


141


constituting the actuator


140


.




In Embodiments 5 and 6, the eccentric amount Ro is changed by the revolving member


109


revolving around the swing pin


105




d


. In the present embodiment, in place of the swing pin


105




d


, a slide pin


105




e


having width across flat is used, and a groove portion


105




f


having a width equal to the width across flat is provided to the large opening portion


105




e


so that the eccentric amount Ro changes by the sliding pin


105




e


sliding along the groove portion


105




f.






Next, characteristic operation (operation of the stroke controlling means) of the compressor


100


according to the present embodiment will be described. A wall surface of the concave portion


109




c


and a wall surface of the convex portion


141




a


is inclined with respect to the center line of the shaft


105


(the rotation center LO), whereby when the revolving member


109


attempts in the direction where the eccentric amount Ro gets greater by the force Fr by the compression reactive force F


1


, the revolving member


109


attempts to move the controlling piston


141


in a direction where a volume of the controlling pressure chamber


101




a


is to be reduced.




On the other hand, the controlling piston


141


attempts to move in a direction where the volume of the controlling pressure chamber


101


is enlarged by the controlling pressure Pc. Specifically, the actuator


140


(a controlling piston


141


) exerts on the revolving member


109


, a force F


3


opposite to a force F


2


that the compression reactive force F


1


exerts on the revolving member


109


, whereby the eccentric amount Ro of the revolving member


109


is in a position where the force F


2


and the force F


3


are balanced. Therefore, by variably controlling the controlling pressure Pc, it is possible to control the eccentric amount Ro.




It should be understood that

FIG. 39

is a cross-sectional view of the discharge volume when it is at its maximum, accomplished by setting the controlling pressure to the minimum pressure (intake pressure).

FIG. 40

is a cross-sectional view of the discharge volume when it is at its minimum accomplished by setting the controlling pressure Pc to the maximum pressure (discharge pressure).

FIG. 41

is a cross-sectional view when the controlling pressure is at an intermediate pressure.




Moreover,

FIG. 42

is a cross-sectional view taken along XLII—XLII of FIG.


39


.

FIG. 43

is a cross-sectional view taken along XLIII—XLIII of FIG.


39


.

FIG. 44

is a cross-sectional view showing the piston at the top dead center position when the compressor


100


according to the present embodiment is at its maximum volume.

FIG. 45

is a cross-sectional view taken along XLV—XLV of FIG.


44


.

FIG. 46

is a cross-sectional view taken along XLVI—XLVI of FIG.


41


.




Furthermore,

FIG. 47

is a cross-sectional view showing the piston at the top dead center position when the compressor


100


according to the present embodiment is at the intermediate volume.

FIG. 48

is a cross-sectional view taken along XLVIII—XLVIII of FIG.


47


.

FIG. 49

is a cross-sectional view taken along XLIX—XLIX of FIG.


40


.





FIGS. 50

to


57


are diagrams showing operation of the rotation prevention mechanism R. In Embodiment 4, the fixed disk


121


is fixed so as not to be displaced directly with respect to the housing (the front housing


101


). In the present embodiment, however, as shown in

FIG. 50

, a long hole


121




b


generally equal to a diameter of the crank portion


105




c


(the bearing


108


) is provided on the disk


121


, and by fixing the pin portion


112




a


sliding in the long hole


121




a


of the disk


121


to the fixed disk


112


by means of press-fitting and the like, the disk


121


reciprocates only in one direction (top-to-bottom direction in this figure) with respect to the center of the crank portion


105




c.






At that time, in the present embodiment, the movable disk


122


is integrated with the revolving member


109


and a long hole (long groove)


122




b


of the movable disk


122


is provided to the revolving member


109


. By the long hole


122




b


and the pin portion


121




c


, the revolving member


109


is regulated so as to be displaced with respect to the disk


121


in a major axis of the long hole


121




b


. Therefore, when the center of the crank portion


105




c


revolves around the shaft


105


, the center of the revolving member


109


and the disk


121


revolves around the shaft


105


without rotating around its center.




In the present embodiment, the balance weights


118


are a fixed type similar to Embodiments 1 to 4 which do not change the inertial moment. Alternatively, similarly to Embodiments 5 and 6, by the pin


118




b


provided to the shaft


105


and the long hole


118




a


provided to the balance weight


118


, a balancer controlling means for changing the inertial moment of the balance weight


118


may be provided.




[Other Embodiments]




In the above-described embodiments, the present invention has been applied to a compressor, but the present invention is not limited thereto and can be applied to other fluid machinery such as hydraulic pumps and the like.




In the above-described embodiments, compressors (fluid machinery) are driven by gaining motive energy externally, but the present invention is not limited thereto, and alternatively, for example, it can be applied to so-called sealed-type compressors or the like having the compressor and a power motor connected thereto as an integrated power source.




Moreover, in the above-described embodiments, a motion conversion mechanism for changing the revolving motion of the revolving member


109


to the reciprocating motion of the piston


110


is constituted of the link


111


(the first and second links


111


and


111




b


, respectively), but the present invention is not limited thereto, and the conversion mechanism can be constituted of other means.




In the above-described embodiments, a stroke changing mechanism for increasing (changing) a stroke of the piston is constituted of the first and the second links


111




a


and


111




b


, respectively, but the present invention is not limited thereto, and the stroke changing mechanism can be accomplished by other means.




Furthermore, in the above-described embodiment, the center of the sliding pin


109




a


moves back and forth, both sides centered about the piston axial line Lp, so that while the revolving member


109


revolves once, the piston


110


reciprocates twice within the cylinder bore


102




a


in the direction parallel to the longitudinal direction of the shaft


105


, thus accomplishing a double-speed mechanism. However, the present invention is not limited to the above, and the double-speed mechanism may be achieved by other structures.




The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.



Claims
  • 1. A fluid pumping machine comprising:a shaft that rotates; a revolving member that revolves by being driven by the shaft and oscillates around a rotation center of the shaft in a cross-sectional plane to a longitudinal direction of the shaft; a piston that reciprocates in a direction parallel to a longitudinal direction of the shaft (105); and a link having a first end pivotably connected to the piston while a second end of the link is pivotably connected to the revolving member; wherein, when the revolving member revolves, the piston reciprocates as the link moves with respect to the piston.
  • 2. A fluid pumping machine comprising:a shaft that rotates; a revolving member that is driven by the shaft and revolves around a rotation center of the shaft in a plane orthogonal to a longitudinal direction of the shaft; a piston that reciprocates in a direction parallel to the longitudinal direction of the shaft; and a link having a first end pivotably connected to the piston while a second end is pivotably connected to the revolving member; wherein, of motion transferred to the link from the revolving member, at a time when the revolving member revolves, only a radial directional component of the shaft is transferred to the link.
  • 3. A fluid machine according to claim 2, wherein the link is constructed so as to swing with respect to the piston so that a connecting position of the link with the revolving member passes through a center of the piston and reciprocates from both sides of the piston axial line and is parallel to the longitudinal direction of the shaft.
  • 4. A fluid machine comprising:a housing; a shaft that rotates within the housing; a revolving member that is driven by the shaft and revolves in a plane orthogonal to a longitudinal direction of the shaft; a piston that reciprocates in a direction parallel to the longitudinal direction of the shaft; and a link having a first end pivotably connected to the piston while a second end is pivotably connected to the revolving member; wherein, a connecting portion of the link with the revolving member swings with respect to the revolving member only in a plane parallel to a swinging plane of the link with respect to the piston.
  • 5. A fluid machine according to claim 4, wherein the link is constructed so as to swing with respect to the piston so that a connecting position of the link with the revolving member passes through a center of the piston and reciprocates from both sides of the piston axial line and is parallel to the longitudinal direction of the shaft.
  • 6. A fluid machine comprising:a plurality of housings; a shaft that rotates within the housings; a revolving member that is driven by the shaft and revolves in a plane orthogonal to a longitudinal direction of the shaft; a piston that reciprocates in a direction parallel to the longitudinal direction of the shaft; a link having a first end pivotably connected to the piston while a second end is pivotably connected to the revolving member, and a regulating link swingably connected to the revolving member with a first end fixed to the housing so as to swing only in a plane parallel to a swinging plane of the link, while a second end is movable with respect to the revolving member in a direction orthogonal to the swinging plane.
  • 7. A fluid machine according to claim 6, wherein the link is constructed so as to swing with respect to the piston so that a connecting position of the link with the revolving member passes through a center of the piston and reciprocates from both sides of the piston axial line and is parallel to the longitudinal direction of the shaft.
  • 8. A fluid machine comprising:housings; a shaft that rotates within the housings; a revolving member that is driven by the shaft and revolves in a plane orthogonal to a longitudinal direction of the shaft; a piston that reciprocates in a direction parallel to the longitudinal direction of the shaft; and a linkage having a first end pivotably connected to the piston and a second end pivotably connected to the revolving member, wherein, the linkage is constituted of a first link and a second link rotatably connected to each other, a first end of the first link is pivotably connected to the piston and a second end of the first link is rotatably connected to a connecting portion provided on a first end of the second link, a second end of the second link has a swing center fixed to the housings so that the second link can swing in a plane parallel to a swinging plane of the first link with respect to the piston, and the second link is pivotably connected to the revolving member at a portion between the swing center and the connecting portion of the second link while being movable in a direction orthogonal to the swinging plane with respect to the revolving member.
  • 9. A fluid machine according to claim 8, wherein the link is constructed so as to swing with respect to the piston so that a connecting position of the link with the revolving member passes through a center of the piston and reciprocates from both sides of the piston axial line and is parallel to the longitudinal direction of the shaft.
  • 10. A fluid machine comprising:a plurality of housings; a shaft that rotates within the housings; a revolving member that revolves by being driven by the shaft; a rotation prevention mechanism for preventing the revolving member from rotating with respect to the housings, a piston that reciprocates in a direction parallel to the longitudinal direction of the shaft; and a link having a first end movably connected to the piston while a second end is movably connected to the revolving member, wherein when the revolving member revolves, the piston reciprocates by the link swinging with respect to the piston.
  • 11. A fluid machine according to claim 10, wherein the rotation prevention mechanism is constructed between the housing and the revolving member.
  • 12. A fluid machine according to claim 11, wherein the rotation prevention mechanism is constructed in such a manner that the revolving member can be displaced relative to a movable member, which can be displaced only in one direction with respect to the housing, in a direction intersecting with a displacement direction of the movable member.
  • 13. A fluid machine comprising:a shaft that rotates; a revolving member that revolves by being driven by the shaft; a piston that reciprocates in a direction parallel to a longitudinal direction of the shaft; and a link having one end movably connected to the piston while another end movably connected to the revolving member, wherein, at the link, the revolving member is prevented from rotating with respect to the housings, and at the same time, the piston reciprocates due to a revolving motion of the revolving member.
  • 14. A fluid machine comprising:a shaft that rotates; a revolving member that revolves by being driven by the shaft and oscillates around a rotation center of the shaft in a cross-sectional plane to a longitudinal direction of the shaft; and a piston that reciprocates in a direction parallel to a longitudinal direction of the shaft, wherein, along with the revolving movement of the revolving member, the piston reciprocates.
  • 15. A fluid machine according to claim 14, wherein when the revolving member makes one revolution, the piston reciprocates twice.
  • 16. A fluid machine comprising:a shaft that rotates; a revolving member connected to a portion of the shaft eccentric from a rotation center of the shaft and driven by the shaft to revolve; a piston that reciprocates in a direction parallel to a longitudinal direction of the shaft; a conversion mechanism for converting a revolving motion of the revolving member to a reciprocating motion of the piston; and a stroke controlling means for controlling a stroke of the piston by variably controlling an eccentric amount of the eccentric portion.
  • 17. A fluid machine according to claim 16, wherein the stroke controlling means controls the stroke of the piston by controlling a force exerted on the revolving member from the piston by controlling a pressure difference between a pressure acting on the piston from a link side and a pressure acting on the piston from an opposite side of the link.
  • 18. A fluid machine according to claim 16, wherein the link has a structure in which when a compression reactive force acts on the piston, a force that moves the revolving member away from a rotation center of the shaft is exerted, and the stroke controlling means controls the stroke of the piston by controlling a force exerted on the revolving member from the piston by controlling a pressure difference between a pressure acting on the piston from a link side and a pressure acting on the piston from an opposite side of the link.
  • 19. A fluid machine according to claim 16, wherein the stroke controlling means comprises an actuator for moving the revolving member in a radial direction of the shaft.
  • 20. A fluid machine according to claim 19, wherein the link has a structure in which when a compression reactive force acts on the piston, a force that moves the revolving member away from the rotation center of the shaft is exerted, and the actuator exerts a force on the revolving member, the force opposing a force that the compression reactive force exerts on the revolving member via the link.
  • 21. A fluid machine according to claim 20, wherein the fluid machine has a balancer for canceling a centrifugal force that the revolving member exerts on the shaft by a revolving motion of the revolving member, and a balancer controlling means for changing an inertial moment of the balancer by interlocking with the operation of the stroke controlling means.
  • 22. A fluid machine according to claim 21, wherein the balancer controlling means changes the inertial moment of the balancer by displacing a position of a gravity point of a plurality of weights with respect to the shaft.
  • 23. A fluid machine comprising:a shaft that rotates; a revolving member driven by the shaft so as to revolve around a rotation center of the shaft in a plane orthogonal to a longitudinal direction of the shaft; a piston that reciprocates in a direction parallel to a longitudinal direction of the shaft; a link having a first end swingably connected to the piston while a second end is movably connected to the revolving member, a transferring mechanism for transferring a radial directional component of the shaft to the link of a motion transferred to the link from the revolving member when the revolving member revolves; and a stroke controlling means for controlling a stroke of the piston by variably controlling an amplitude of the radial directional component of the shaft of a motion transferred to the link from the revolving member when the revolving member revolves.
  • 24. A fluid machine according to claim 23, wherein the stroke controlling means controls the stroke of the piston by controlling a force exerted on the revolving member from the piston by controlling a pressure difference between a pressure acting on the piston from a link side and a pressure acting on the piston from an opposite side of the link.
  • 25. A fluid machine according to claim 23, wherein the link has a structure in which when a compression reactive force acts on the piston, a force that moves the revolving member away from a rotation center of the shaft is exerted, and the stroke controlling means controls the stroke of the piston by controlling a force exerted on the revolving member from the piston by controlling a pressure difference between a pressure acting on the piston from a link side and a pressure acting on the piston from an opposite side of the link.
Priority Claims (2)
Number Date Country Kind
2000-384250 Dec 2000 JP
2001-280049 Sep 2001 JP
US Referenced Citations (3)
Number Name Date Kind
4664604 Terauchi May 1987 A
5960697 Hayase et al. Oct 1999 A
6092996 Obrist et al. Jul 2000 A
Foreign Referenced Citations (1)
Number Date Country
B2-4-51667 Aug 1992 JP