An inkjet printing system, as one embodiment of a fluid ejection system, may include a printhead, an ink supply which supplies liquid ink to the printhead, and an electronic controller which controls the printhead. The printhead, as one embodiment of a fluid ejection device, ejects drops of ink through a plurality of nozzles or orifices and toward a print medium, such as a sheet of paper, so as to print onto the print medium. Typically, the orifices are arranged in one or more columns or arrays such that properly sequenced ejection of ink from the orifices causes characters or other images to be printed upon the print medium as the printhead and the print medium are moved relative to each other.
The printhead may include one or more ink feed slots which route different colors or types of ink to fluid ejection chambers communicated with the nozzles or orifices of the printhead. Due to market forces and continuing technological improvements, the spacing or width between the ink feed slots (i.e., slot pitch) has been decreasing. This decrease in slot pitch, although increasing a number of nozzles or resolution of the printhead, may create a challenge for routing ink to the ink feed slots of the printhead.
For these and other reasons, there is a need for the present invention.
One aspect of the present invention provides a fluid manifold for a fluid ejection device including a plurality of fluid feed slots. The fluid manifold includes a first layer and a second layer adjacent the first layer, and a first fluid routing and a second fluid routing each provided through the first layer and the second layer. As such, the fluid ejection device is supported by the second layer, and the first fluid routing is communicated with one of the fluid feed slots, and the second fluid routing is communicated with an adjacent one of the fluid feed slots. In addition, a pitch of the first fluid routing and the second fluid routing through the first layer is greater than a pitch of the fluid feed slots. Furthermore, the first fluid routing and the second fluid routing each include a first channel oriented substantially parallel with the fluid feed slots and a second channel oriented substantially perpendicular to the fluid feed slots.
In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments of the present invention can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
Printhead assembly 12, as one embodiment of a fluid ejection assembly, is formed according to an embodiment of the present invention and ejects drops of ink, including one or more colored inks, through a plurality of orifices or nozzles 13. While the following description refers to the ejection of ink from printhead assembly 12, it is understood that other liquids, fluids, or flowable materials may be ejected from printhead assembly 12.
In one embodiment, the drops are directed toward a medium, such as print media 19, so as to print onto print media 19. Typically, nozzles 13 are arranged in one or more columns or arrays such that properly sequenced ejection of ink from nozzles 13 causes, in one embodiment, characters, symbols, and/or other graphics or images to be printed upon print media 19 as printhead assembly 12 and print media 19 are moved relative to each other.
Print media 19 includes, for example, paper, card stock, envelopes, labels, transparent film, cardboard, rigid panels, and the like. In one embodiment, print media 19 is a continuous form or continuous web print media 19. As such, print media 19 may include a continuous roll of unprinted paper.
Ink supply assembly 14, as one embodiment of a fluid supply, supplies ink to printhead assembly 12 and includes a reservoir 15 for storing ink. As such, ink flows from reservoir 15 to printhead assembly 12. In one embodiment, ink supply assembly 14 and printhead assembly 12 form a recirculating ink delivery system. As such, ink flows back to reservoir 15 from printhead assembly 12. In one embodiment, printhead assembly 12 and ink supply assembly 14 are housed together in an inkjet print cartridge or pen, as identified by dashed line 30. In another embodiment, ink supply assembly 14 is separate from printhead assembly 12 and supplies ink to printhead assembly 12 through an interface connection, such as a supply tube (not shown).
Mounting assembly 16 positions printhead assembly 12 relative to media transport assembly 18, and media transport assembly 18 positions print media 19 relative to printhead assembly 12. As such, a print zone 17 within which printhead assembly 12 deposits ink drops is defined adjacent to nozzles 13 in an area between printhead assembly 12 and print media 19. During printing, print media 19 is advanced through print zone 17 by media transport assembly 18.
In one embodiment, printhead assembly 12 is a scanning type printhead assembly, and mounting assembly 16 moves printhead assembly 12 relative to media transport assembly 18 and print media 19 during printing of a swath on print media 19. In another embodiment, printhead assembly 12 is a non-scanning type printhead assembly, and mounting assembly 16 fixes printhead assembly 12 at a prescribed position relative to media transport assembly 18 during printing of a swath on print media 19 as media transport assembly 18 advances print media 19 past the prescribed position.
Electronic controller 20 communicates with printhead assembly 12, mounting assembly 16, and media transport assembly 18. Electronic controller 20 receives data 21 from a host system, such as a computer, and includes memory for temporarily storing data 21. Typically, data 21 is sent to inkjet printing system 10 along an electronic, infrared, optical or other information transfer path. Data 21 represents, for example, a document and/or file to be printed. As such, data 21 forms a print job for inkjet printing system 10 and includes one or more print job commands and/or command parameters.
In one embodiment, electronic controller 20 provides control of printhead assembly 12 including timing control for ejection of ink drops from nozzles 13. As such, electronic controller 20 defines a pattern of ejected ink drops which form characters, symbols, and/or other graphics or images on print media 19. Timing control and, therefore, the pattern of ejected ink drops, is determined by the print job commands and/or command parameters. In one embodiment, logic and drive circuitry forming a portion of electronic controller 20 is located on printhead assembly 12. In another embodiment, logic and drive circuitry forming a portion of electronic controller 20 is located off printhead assembly 12.
In one embodiment, fluid ejection device 30 includes a thin-film structure 32, an orifice layer 34, and a firing resistor 38. Thin-film structure 32 has a fluid (or ink) feed channel 33 formed therein which communicates with fluid feed slot 44 of substrate 40. Orifice layer 34 has a front face 35 and a nozzle opening 36 formed in front face 35. Orifice layer 34 also has a nozzle chamber 37 formed therein which communicates with nozzle opening 36 and fluid feed channel 33 of thin-film structure 32. Firing resistor 38 is positioned within nozzle chamber 37 and includes leads 39 which electrically couple firing resistor 38 to a drive signal and ground.
In one embodiment, during operation, fluid flows from fluid feed slot 44 to nozzle chamber 37 via fluid feed channel 33. Nozzle opening 36 is operatively associated with firing resistor 38 such that droplets of fluid are ejected from nozzle chamber 37 through nozzle opening 36 (e.g., normal to the plane of firing resistor 38) and toward a medium upon energization of firing resistor 38.
Example embodiments of printhead assembly 12 include a thermal printhead, a piezoelectric printhead, a flex-tensional printhead, or any other type of fluid ejection device known in the art. In one embodiment, printhead assembly 12 is a fully integrated thermal inkjet printhead. As such, substrate 40 is formed, for example, of silicon, glass, or a stable polymer, and thin-film structure 32 is formed by one or more layers of silicon dioxide, silicon carbide, silicon nitride, silicon oxide, tantalum, poly-silicon, or other suitable material forming one or more passivation, insulation, or cavitation layers. Thin-film structure 32 also includes a conductive layer which defines firing resistor 38 and leads 39. The conductive layer is formed, for example, by aluminum, gold, tantalum, tantalum-aluminum, or other metal or metal alloy.
In one embodiment, fluid manifold 120 includes a first layer 140 and a second layer 150. In one embodiment, first layer 140 and second layer 150 are joined together such that second layer 150 is adjacent first layer 140. First layer 140 has a first side 141 and a second side 142, and second layer 150 has a first side 151 and a second side 152. Second side 142 of first layer 140 is opposite of first side 141 of first layer 140 and, in one embodiment, oriented substantially parallel with first side 141, and second side 152 of second layer 150 is opposite of first side 151 of second layer 150 and, in one embodiment, oriented substantially parallel with first side 151. In one embodiment, first layer 140 and second layer 150 are joined together such that first side 151 of second layer 150 is adjacent second side 142 of first layer 140.
In one embodiment, fluid ejection device 130 is supported by or mounted on second layer 150 of fluid manifold 120. More specifically, fluid ejection device 130 is supported by or mounted on second side 152 of second layer 150. In one embodiment, fluid ejection device 130 includes a plurality of fluid feed slots 132 each configured similar to fluid feed slot 44 of fluid ejection device 30 (
In one embodiment, as illustrated in
Fluid routing 160 and fluid routing 170 are provided or formed through first layer 140 and second layer 150 of fluid manifold 120. More specifically, fluid routing 160 and fluid routing 170 are each formed through and communicate with first side 141 and second side 142 of first layer 140, and first side 151 and second side 152 of second layer 150. As such, fluid routing 160 and fluid routing 170 each communicate with and provide fluidic routing between first side 141 of first layer 140 and second side 152 of second layer 150.
In one embodiment, as illustrated in
In one embodiment, first channel 162 of fluid routing 160 and first channel 172 of fluid routing 170 are formed in and communicate with first side 141 of first layer 140, and first hole 164 of fluid routing 160 and first hole 174 of fluid routing 170 are formed in and communicate with second side 142 of first layer 140. In addition, second channel 166 of fluid routing 160 and second channel 176 of fluid routing 170 are formed in and communicate with first side 151 of second layer 150, and second hole 168 of fluid routing 160 and second hole 178 of fluid routing 170 are formed in and communicate with second side 152 of second layer 150.
In one embodiment, first channel 162 of fluid routing 160 and first channel 172 of fluid routing 170 each extend and are oriented substantially parallel with fluid feed slots 132 of fluid ejection device 130. More specifically, first channel 162 of fluid routing 160 and first channel 172 of fluid routing 170 each extend along a longitudinal axis 180 oriented substantially parallel with a longitudinal axis 134 of fluid feed slots 132. As such, first channel 162 of fluid routing 160 and first channel 172 of fluid routing 170 form longitudinal channels of fluid manifold 120. In one embodiment, first channel 162 of fluid routing 160 and first channel 172 of fluid routing 170 each extend the length of fluid feed slots 132.
In one embodiment, second channel 166 of fluid routing 160 and second channel 176 of fluid routing 170 each extend and are oriented substantially perpendicular to fluid feed slots 132 of fluid ejection device 130. More specifically, second channel 166 of fluid routing 160 and second channel 176 of fluid routing 170 each extend along a lateral axis 182 oriented substantially perpendicular to longitudinal axis 134 of fluid feed slots 132. As such, second channel 166 of fluid routing 160 and second channel 176 of fluid routing 170 form lateral channels of fluid manifold 120.
In one embodiment, fluid manifold 120 accommodates different spacing between fluid routing at opposite sides of fluid manifold 120. More specifically, fluid manifold 120 accommodates different spacing between fluid routing at first side 141 of first layer 140 and second side 152 of second layer 150. In one embodiment, for example, fluid manifold 120 accommodates a narrower spacing of fluid feed slots 132 of fluid ejection device 130, as supported on second side 152 of second layer 150, and provides a wider spacing of fluid routing 160 and fluid routing 170 at first side 141 of first layer 140.
In one exemplary embodiment, fluid feed slots 132 of fluid ejection device 130 have a spacing or a pitch D1. In addition, second hole 168 of fluid routing 160 and second hole 178 of fluid routing 170 at second side 152 of second layer 150 have a spacing or pitch D2, and first hole 164 of fluid routing 160 and first hole 174 of fluid routing 170 at first side 141 of first layer 140 have a spacing or pitch D3. To accommodate fluid feed slots 132 of fluid ejection device 130, spacing or pitch D2 of fluid routing 160 and fluid routing 170 at second side 152 of second layer 150 is substantially equal to spacing or pitch D1 of fluid feed slots 132 of fluid ejection device 130. Spacing or pitch D3 of fluid routing 160 and fluid routing 170 at first side 141 of first layer 140, however, is greater than spacing or pitch D2 of fluid routing 160 and fluid routing 170 at second side 152 of second layer 150. Spacing or pitch D3 of fluid routing 160 and fluid routing 170 at first side 141 of first layer 140, therefore, is greater than spacing or pitch D1 of fluid feed slots 132 of fluid ejection device 130. As such, fluid manifold 120 accommodates the narrower spacing of fluid feed slots 132 of fluid ejection device 130, and provides the wider spacing of fluid routing 160 and fluid routing 170 at first side 141 of first layer 140.
As illustrated in the embodiment of
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In one embodiment, as illustrated in
Next, as illustrated in the embodiment of
In one embodiment, second hole 168 is formed in second layer 150 by photolithography and etching, and first channel 162 is formed in first layer 140 by machining. In one exemplary embodiment, second hole 168 is formed in second layer 150 by a dry etch process, and first channel 162 is formed in first layer 140 using a saw plunge cut technique.
Next, as illustrated in the embodiment of
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As described above, fluid manifold 120 accommodates a different spacing or pitch between fluid routing at opposite sides of fluid manifold 120. More specifically, fluid manifold 120 accommodates a narrower spacing of fluid feed slots 132 of fluid ejection device 130, as supported on second side 152 of second layer 150, and provides a wider spacing of fluid routing 160 and fluid routing 170 at first side 141 of first layer 140. As such, fluid manifold 120 provides a fan-out structure for fluid ejection device 130 whereby fluid ejection device 130 may be mounted on one side of fluid manifold 120, and a fluid reservoir or other body may be provided or mounted on an opposite side of fluid manifold 120.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.
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