The present invention relates to a fluid measurement device and a fluid measurement method for measuring a flow velocity or the like of a fluid such as exhaust gas.
In order to lower fuel consumption and lower emissions of an engine, it is necessary to analyze one combustion cycle of the engine in detail. As a result, it is effective to measure in detail changes such as in the temperature and concentrations of the exhaust gas (combustion gas) emitted from the engine. Conventionally, a measuring device has been known that can detect in detail the temperature and concentrations of combustion gas using laser light (e.g., refer to Patent Document 1).
Patent Document Japanese Patent No. 3943853
Herein, if a gas concentration and flow velocity of exhaust gas are known, the mass per time of each gas contained in the exhaust gas, gross emissions per mode traveling, or the like can be obtained. As a result, in order to lower fuel consumption and lower emissions of an engine, in addition to changes in the temperature and concentrations of exhaust gas, it is important to measure in detail the flow velocity of the exhaust gas. However, a method capable of measuring the flow velocity and flow rate of exhaust gas of high temperature in detail has not been proposed.
A problem of the present invention is to provide a fluid measurement device and a fluid measurement method capable of measuring the flow velocity of a fluid in detail.
The present invention solves the problem by way of the following solution. It should be noted that, although references symbols corresponding to embodiments of the present invention are assigned and explained in order to facilitate understanding, it is not limited thereto.
According to a first aspect of the invention, a fluid measurement device (10), includes: a generator-side detecting section (30) that detects a parameter indicating an operating state of a fluid generator (20) and changing in a corresponding way relative to a generation state of a fluid; a pipe-side detecting section (40) that is provided in a pipe (22) in which a fluid containing the fluid generated by the fluid generator passes through, and detects a parameter relating to the fluid passing through the pipe and changing in a corresponding way relative to the operating state of the fluid generator; and a calculating section (50) that calculates a flow velocity of the fluid based on a time shift between a change in the parameter detected by the generator-side detecting section and a change in the parameter detected by the pipe-side detecting section, and a distance (L) along the pipe between a detection position of the parameter relating to the fluid generator and the pipe-side detecting section.
According to a second aspect of the invention, in the fluid measurement device (10) as described in the first aspect, the calculating section (50) calculates a flow rate of the fluid based on the flow velocity of the fluid and a cross-sectional area of the pipe.
According to a third aspect, in the fluid measurement device (10) as described in the first or second aspect, at least one of a temperature of the fluid, a concentration of a substance contained in the fluid, and an intensity of light absorbed, scattered, and irradiated by the substance is included in a parameter relating to the fluid.
According to a fourth aspect, in the fluid measurement device (10) as described in any one of the first to third aspects, the fluid generator is an internal combustion engine (20) that generates exhaust gas as a fluid, and wherein at least one of an open-close degree of an intake valve included in the internal combustion engine, an open-close degree of an exhaust valve, a pressure inside a combustion chamber included in the internal combustion engine, and a crank angle of a crank shaft included in the internal combustion engine is included in the parameter relating to the fluid.
According to a fifth aspect, in the fluid measurement device (10) as described in any one of the first to fourth aspects, the pipe-side detecting section (40) includes an irradiation portion (41) that irradiates laser light into the fluid and a light-receiving portion (42) that receives the laser light having transmitted or scattered through the fluid, and detects a parameter relating to the fluid based on an intensity ratio of irradiated light irradiated by the irradiation portion and transmitted light received by the light-receiving portion.
According to a sixth aspect, in the fluid measurement device (110) as described in any one of the first to fifth aspects, a plurality of the pipe-side detecting sections (40, 140) is provided along the pipe, and the calculating section (50) selectively uses any output from among the plurality of the pipe-side detecting sections according to the flow velocity of the fluid.
According to a seventh aspect of the invention, in the fluid measurement device (10) as described in any one of the first to sixth aspects, the calculating section (50) evaluates a time shift (ΔT) between a change in a parameter detected by the generator-side detecting section (30) and a change in a parameter detected by the pipe-side detecting section (40) by comparing a waveform signal based on the change in the parameter detected by the pipe-side detecting section with a waveform signal based on the change in the parameter detected by the generator-side detecting section.
According to an eighth aspect of the invention, in the fluid measurement device (10) as described in any one of the first to seventh aspects, the calculating section (50) evaluates the time shift between the change in the parameter detected by the generator-side detecting section (30) and the change in the parameter detected by the pipe-side detecting section (40) by calculating a cross-correlation of the change in the parameter detected by the generator-side detecting section and the change in the parameter detected by the pipe-side detecting section.
According to a ninth aspect of the invention, in the fluid measurement device (10) as described in any one of the first to eighth aspects, the fluid generator is an internal combustion engine (20) that generates exhaust gas as a fluid, and the calculating section (50) estimates a revolution speed of the internal combustion engine based on a result of signal analysis on a change in a parameter relating to the exhaust gas obtained from an output signal of the pipe-side detecting section (40).
According to a tenth aspect of the invention, in the fluid measurement device (210) as described in any one of the first to ninth aspects, the fluid generator is a fluid supply device (70) that supplies, to upstream of the pipe-side detecting section (40) into a first fluid passing through the pipe (22), a second fluid to cause a concentration of a substance contained in the first fluid to fluctuate, and the pipe-side detecting section (40) detects a change in a parameter relating to the first fluid or the second fluid.
According to an eleventh aspects of the invention, a generator-side detection step of detecting a parameter indicating an operating state of a fluid generator (20) and changing in a corresponding way relative to a generator state of a fluid; a pipe-side detection step of detecting, in a pipe (22) in which a fluid containing the fluid generated by the fluid generator passes through, a parameter relating to the fluid passing through the pipe and changing in a corresponding way relative to the operating state of the fluid generator; and a calculating step of calculating a flow velocity of the fluid based on a time shift between a change in the parameter detected in the generator-side detection step and a change in the parameter detected in the pipe-side detection step, and a distance along the pipe between a detection position of the parameter relating to the fluid generator and the pipe-side detecting section.
It should be noted that the configuration explained by assigning reference symbols may be refined as appropriate, and at least a portion may be substituted with another constituent.
According to the present invention, the following effects can be obtained.
(1) Since the fluid measurement device and fluid measurement method according to the present invention detect a change in parameter related to a fluid generator and a change in parameter related to a fluid, and obtains a flow velocity based on the time shift (time lag) of these parameters, the flow velocity of the fluid can be measured in detail.
(2) It is convenient since the flow rate of fluid can be obtained together with the flow velocity of the fluid.
(3) The pipe-side detecting section is a sensor of highly-responsive type that measures parameters related to the fluid based on the intensity ratio or the like of irradiated light and transmitted light of the laser light; therefore, a change in a parameter related to the fluid can be measured in detail, whereby the flow velocity of the fluid can be measured in detail. In addition, a change in a parameter can be reliably detected even if the fluid is at high temperature.
(4) A plurality of pipe-side detecting sections is provided, and the variation in distance between the generator-side detecting section and the pipe-side detecting section is increased; therefore, the flow velocity of the fluid can be detected in detail irrespective of the flow velocity of the fluid.
(5) Since the revolution speed of the internal combustion engine is estimated by signal analysis of a change in a parameter related to the exhaust gas, it can function also as a tachometer, and thus is convenient.
(6) Since a second fluid is supplied to the first fluid, even in a case of the change in a parameter of the first fluid itself being small and there being no change in the parameter, the flow velocity of the fluid can be reliably measured.
FIG. 3(
FIG. 4(
FIG. 5(
FIG. 6(
FIG. 7(
FIG. 9(
FIG. 10(
The present invention solves the problem of providing a fluid measurement device and a fluid measurement method capable of measuring a flow velocity of a fluid in detail by providing a calculating section that calculates a flow velocity of the exhaust gas based on a time shift between a change in the exhaust valve aperture signal of the engine and an output signal of a measurement cell that measure the temperature and concentrations of the exhaust gas, and on a distance from the exhaust valve to the measurement cell.
A velocity meter 10 and an exhaust gas flow velocity/flow rate measurement method, which are a first embodiment of a fluid measurement device and a fluid measurement method applying the present invention, are explained with reference to the drawings. The measurement target by the velocity meter 10 of the present embodiment is exhaust gas that is emitted from a four-cycle gasoline engine 20 (hereinafter referred to simply as engine 20), which is an internal combustion engine.
The engine 20 obtains motive force by causing a mixed gas of gasoline and air to combust inside cylinders thereof. The combustion gas of the mixed gas is emitted as exhaust gas from the cylinders via exhaust valves 21, and thus the engine 20 functions as a fluid generator. In the exhaust gas emitted from the engine 20, various gases such as steam (H2O), carbon monoxide gas (CO), carbon dioxide gas (CO2), and methane gas (CH4) are contained. The exhaust gas emitted from the engine 20 is introduced to exhaust plumbing 23 through an exhaust manifold 22, and passes through the exhaust plumbing 23 and is exhausted to the atmosphere.
A valve position sensor 30 (hereinafter referred to as valve sensor 30) that detects the aperture of an exhaust valve is provided to the engine 20. A publicly known resistance-type sensor or the like can be used as the valve sensor 30. The valve sensor 30 detects and outputs the position of an exhaust valve, which changes according to the combustion cycle of the engine 20, in substantially realtime, and functions as an internal combustion engine-side detecting section configuring a portion of the velocity meter 10.
The velocity meter 10 is provided with a calculating section 50 that calculates a flow velocity of exhaust gas based on an output signal from the valve sensor 30 and an output signal of the measurement cell 40 provided in the middle of the exhaust plumbing 23, and on a distance between the exhaust valve 21 and the measurement cell 40. It should be noted that, although the position (aperture) of the exhaust valve 21 is measured directly by way of the valve sensor 30 in the present embodiment, it is not limited thereto, and an aperture signal of the exhaust valve 21 from an ECU for engine control or the like may be detected.
In a case in which laser light of a specific wavelength is irradiated into the exhaust gas, the measurement cell 40, which is a detecting section, applies a characteristic (laser absorption spectroscopy) whereby laser light is absorbed due to vibrational-rotational transition of molecules, and measures gas concentration based on the intensity ratio of incident light to transmitted light. In addition, the measurement cell 40, for example, is made so as to be able to measure the temperature of the gas based on the concentration of H2O. Moreover, since the absorption coefficient of laser light depends on the temperature of the exhaust gas and the pressure of the exhaust gas, it is necessary to measure the pressure of the exhaust gas; however, the pressure of the exhaust gas is measured by a pressure sensor, which is not illustrated, provided inside the channel. The reference symbol L assigned to the distance along the exhaust plumbing 23 (including the exhaust manifold 22) between the exhaust valve 21 and the measurement cell 40 in
As shown in
A tip of the irradiation portion 41 and the light-receiving portion 42 are each formed in a tube shape, and are inserted through a hole provided in the exhaust plumbing 23 into the exhaust plumbing 23. Purge gas is supplied in a portion formed in this tube shape, whereby fouling of an irradiation window and a light-receiving window due to exhaust gas flowing thereinto is prevented. In the measurement cell 40, the irradiation portion 41 irradiates a plurality of laser beams having different oscillation timing through a light-transmission optical system 43. This laser light transmits through the exhaust gas, and the light receiving portion 42 detects this transmitted light via a light-receiving optical system 44. The light-receiving portion 42 is provided with a signal processing circuit 45 that converts the laser light thus received to an electrical signal (analog signal), and this electrical signal is input to the calculating section 50. The calculating section 50 generates waveform data (described later) by performing A/D conversion on this electrical signal.
The exhaust gas emitted from the engine 20 has a temperature, gas concentrations, and the like that pulsate in substantially consistent cycles corresponding to the combustion cycles of the engine 20. The measurement cell 40 of the present embodiment has a responsiveness of no more than 1 ms, and is made so as to be able to measure changes in gas concentration and temperature of the exhaust gas that is pulsating in detail, for example.
It should be noted that, although an example is illustrated in
A flow velocity measurement method with the velocity meter 10 of the present embodiment will be specifically explained by referring to test data. The test was performed using a one-cylinder four-cycle engine under the two conditions of 2400 min−1 (2400 rpm) and 3600 min−1 (3600 rpm).
FIG. 3(
FIG. 4(
As shown in FIGS. 3(
FIG. 5(
The calculating section 50 obtains the time shift (phase difference) of these waveforms by comparing the waveform data generated based on the output of the measurement cell 40 with the waveform data output from the valve sensor 30. The waveform data output from the valve sensor 30 is substantially square wave regularly repeating 0% and 100%, and corresponds to the combustion cycles of the engine 20. On the other hand, the waveform data of gas elemental substances that can be measured by the measurement cell 40 are also pulsating corresponding to the combustion cycles of the engine 20, as described above. Therefore, data of any gas may be used as data corresponding with the output data of the valve sensor 30 when obtaining the phase difference. In the present embodiment, data of gas temperature is used to calculate the flow velocity of exhaust gas as an example.
As shown in each graph of
In addition, the velocity meter 10 of the present embodiment is made so as to obtain the volume (flow rate) of exhaust gas flowing per time based on a cross-sectional area of the exhaust plumbing 23 that had been measured beforehand and the exhaust gas flow velocity, and thus has a function as a flow meter. This enables the emitted mass per time such as of CO2 gas, for example, contained in the exhaust gas to be found.
It should be noted that, the method for evaluating the time shift between the output of the valve sensor 30 and the output of the measurement cell 40 is not limited to the method of comparing the waveform data of signals as described above and, for example, a method for analytically calculating a cross-correlation of measurement signals based on formula 1 shown below may be used. If the output signal from the valve sensor 30 is set as SA(t1) and the output signal from the measurement cell 40 is set as SB(t2), the formula 1 showing the cross-correlation of these can be expressed as follows.
SB(t2−T)·SA(t1) (formula 1)
In addition, the velocity meter of the present embodiment is made so as to be able to estimate the revolution speed of the engine 20 based on the power spectrum of the gas temperature or the gas concentration obtained by Fast Fourier Transformation (FFT) of the output of the measurement cell 40, and thus also has a function as an engine tachometer.
FIG. 6(
FIG. 9(
For example, as shown in
In addition, in the above example, although the engine revolution speed was estimated based on the gas temperature, it is not limited thereto, and the combustion cycle of the engine 20 can similarly be estimated from the peak of the power spectrum of the concentration of any gas detectable by the measurement cell 40. As shown in
Even in a case in which the engine revolution speed is 3600 min−1, the ability to estimate the engine revolution speed from the power spectra of outputs (gas temperature, gas concentrations) from the measurement cell 40 is evident from FIG. 9(
It should be noted that, in a case of the revolution speed being 2400 min−1, since it is difficult to specify the peak frequency of the power spectra of the CO concentration and CH4 concentration, the parameter used in order to estimate the revolution speed of the engine may be classified into appropriate categories according to the anticipated engine revolution speed. For example, a clear peak may appear in the power spectra of the H2O concentration and CO2 concentration also at 2400 min−1, and thus it is possible to estimate the engine revolution speed.
According to the velocity meter 10 and the exhaust gas flow velocity flow rate measurement method of the first embodiment explained above, the following effects can be obtained.
(1) The velocity meter 10 focuses on there being a time shift in the output of the valve sensor 30 and the output of the measurement cell 40, which both change according to the combustion cycle of the engine 20. In addition, the measurement cell 40 uses a high-response element that can detect in detail a change in the gas temperature and gas concentration; therefore, the calculating section 50 can directly obtain a flow velocity of exhaust gas from the time shift of the outputs thereof. Therefore, the flow velocity of exhaust gas can be measured in detail.
(2) For example, in measuring the temperature of the exhaust gas, although it has been considered to provide a thermocouple inside the exhaust plumbing, in this case, there is a possibility of obstructing the flow of exhaust gas, and there is a possibility that accurate measurement of the exhaust gas flow velocity will become difficult. In contrast, the measurement cell 40 of the present embodiment is of a type that irradiates laser light into the exhaust gas; therefore, the flow velocity of the exhaust gas can be accurately measured while not causing drag on the exhaust gas.
(3) The mass of the exhaust gas can be obtained based on the concentration and density of each gas contained in the exhaust gas; therefore, the emission amount per time such as of CO2 contained in the exhaust gas can be obtained on a mass basis from the flow velocity of the exhaust gas.
(4) It is convenient since the revolution speed of the engine 20 can be estimated based on the temperature change and concentration change of the exhaust gas.
Next, a velocity meter 110, which is a second embodiment of a fluid measurement device applying the present invention, will be explained. In this second embodiment, the same reference symbols or reference symbols consistent with the last digits thereof are assigned to portions fulfilling functions that are similar to the first embodiment described above, and explanations and drawings that would be redundant are omitted where appropriate.
The velocity meter 10 of the first embodiment includes one measurement cell 40 in the exhaust plumbing 23, whereas the velocity meter 110 of the second embodiment is provided with two measurement cells 40 and 140 in the exhaust plumbing 23. The two measurement cells 40 and 140 are disposed to be spaced apart by a predetermined distance along a direction of flow of the exhaust gas. In addition, the calculating section 50 measured the flow velocity of exhaust gas based on the output of the valve sensor 30 and the output of one of these measurement cells 40 and 140, and on the distance (explained by respectively assigning L1 and L2 in
The reason for providing the two measurement cells 40 and 140 is explained below. As explained in the aforementioned first embodiment, the calculating section 50 obtains the flow velocity of exhaust gas by comparing a waveform indicating an output of the valve sensor 30 and a waveform indicating an output of the measurement cell. Herein, for example, in a case of the exhaust gas flow velocity being low velocity, even though the output of the valve sensor 30 has undergone one cycle, the output waveform of the measurement cell 40 does not stand out, and there is a possibility for the precision of the flow velocity measurement to decrease. Such a flaw can be solved by making the measurement cell 40 to be in close proximity to the engine 20; however, if the engine 20 and the measurement cell 40 are made in very close proximity, there is a possibility that the precision of the flow velocity measurement will similarly decrease. Therefore, it is better that the distance between the engine 20 and the measurement cell 40 be spaced apart to some extent.
In this way, measurement of the flow velocity may become difficult if the distance of the engine 20 and the measurement cell 40 is spaced too far apart or is too close depending on the velocity of the exhaust gas, which is the measurement target. Consequently, the velocity meter 110 of the second embodiment is provided with the two measurement cells 40 and 140 in the exhaust plumbing 23, and is made to have two variations in distance between the engine 20 and the measurement cell 40. The measurer can precisely measure the flow velocity of the exhaust gas by selecting any of the measurement cells 40 and 140 according to the anticipated velocity of the exhaust gas.
According to the velocity meter of the second embodiment explained above, in addition to the effects obtained by the velocity meter of the first embodiment, an effect is obtained in that the flow velocity of the exhaust gas can be measured in detail irrespective of the flow velocity of the exhaust gas.
Next, a velocity meter 210, which is a third embodiment of a fluid measurement device applying the present invention, will be explained. In contrast to the velocity meters of the first and second embodiments that measure the flow velocity and flow rate of exhaust gas emitted from an engine, the velocity meter 210 of the third embodiment measures the flow velocity and flow rate of air aspirated into an engine, for example.
The velocity meter 210 is provided in a pipe 220 (intake manifold) that leads fresh air to the combustion chambers of an engine (not illustrated), and measures the flow velocity and flow rate of air passing into this pipe 220. The velocity meter 210 includes a measurement cell 40, calculating section 50, gas supply device 70, and the like.
The measurement cell 40 and the calculating section 50 are similar to the measurement cell 40 and calculating section 50 of the first embodiment, respectively, and this explanations thereof are omitted. The gas supply device 70 is inside the pipe 220, and supplies helium gas, which is an inert gas, to an upstream side (engine 20 side) of the measurement cell 40 at fixed periods.
The gas supply device 70 includes a compressed gas cylinder 71 that is filled with helium gas, and a solenoid valve 72 is provided in the piping that connects this compressed gas cylinder 71 with the pipe 220. The gas supply device 70 includes a valve timing controller 73 (hereinafter referred to as controller 73) that controls the open-close timing of the solenoid valve 72, and a periodic signal transmitted by the constant period signal generator 74 is input to this controller 73.
The controller 73 controls the solenoid valve 72 according to these signals, and switches supply/no supply of helium gas to the air at a constant frequency. The calculating section 50 detects an open-close signal (substantially a square wave) of the valve output from the solenoid valve 72, and calculates the flow velocity of air based on the time shift between this open-close signal and the received light signal output from the measurement cell 40, and on the distance L between the supply port (solenoid valve 72) of helium gas and the measurement cell 40. It should be noted that, although helium gas is supplied to air at fixed periods in the present embodiment, it is not particularly necessary to supply at fixed periods so long as the gas concentration of helium gas changes with time.
In the velocity meter 210 of the third embodiment, the gas concentrations such as of H2O, CO, and CO2 contained in the air decrease relatively depending on helium gas being supplied to the air flowing inside the pipe 220. Consequently, fluctuation in the concentrations of gases contained in air also becomes periodic in response to supply/no supply of helium gas changing periodically. In this way, the velocity meter 210 of the third embodiment supplies helium gas as a fluctuation marker gas to the air; therefore, even in a case in which the extent of change in a parameter (temperature and gas concentration contained in air) such as of air introduced from outside is temporarily small, or in a case in which there is substantially no change in a parameter, the flow velocity can be measured reliably. In addition, in a case in which the waveform data showing a change in a parameter relating to air, for example, is a waveform prepared so as to be close to a sine wave, although there is a possibility for determining the time shift becoming difficult, since the waveform is upset by supplying helium gas at a constant frequency, the time shift can be determined easily.
It should be noted that, although the flow velocity and flow rate of air supplied to the engine are measured in the present embodiment, the velocity meter 210 is not limited thereto, and even if for a fluid other than that supplied to an engine, so long as being a fluid that flows inside a pipe, can measure the flow velocity or the like, and can be used as a general velocity or flow meter. In addition, although fluctuation in a gas concentration such as for CO2 gas contained in air was detected in the present embodiment by a measurement cell similar to the first embodiment, it is not limited thereto, and the concentration change in helium gas itself may be detected. Even in this case, the flow velocity and the like of air can be measured in detail from the time shift of the open-close signal of the solenoid valve 72 and the output signal of the measurement cell 40.
In addition, as shown in
The present invention is not limited to the embodiments explained above; various modifications and alterations such as illustrated below are possible, and these are also included within the technical scope of the present invention.
(1) The embodiments used measurement cells applying laser absorption spectroscopy as pipe-side detecting sections; however, the pipe-side detecting sections are not limited thereto, for example, and may employ a well-known thin-film temperature sensor and absorption spectroscopy—scattering spectroscopy—emission spectroscopy using light other than laser, and the flow velocity of exhaust gas may be measured based on the output (temperature change of exhaust gas) of this thin-film temperature sensor. In addition, although the embodiments used a valve sensor that detects the aperture of the exhaust valve as an internal combustion engine-side detecting section, so long as being able to detect a parameter corresponding to the combustion cycles of the internal combustion engine, for example, the internal combustion engine-side detecting section may be a pressure sensor that detect a change in cylinder internal pressure or a sensor that detects the crank angle of the crank shaft.
(2) The embodiments measured the flow velocity based on a phase difference of waveform data generated based on the outputs of the measurement cells; however, it is not limited thereto, and the flow velocity may be measured directly using an analog signal output from the measurement cells. In this case, since the responsiveness of detection is improved, even in a case in which the engine revolution speed is higher than in the embodiments and the flow velocity of the exhaust gas is higher, the flow velocity can be measured in detail.
(3) The second embodiment is provided with two measurement cells; however, the number of measurement cells is not limited thereto, and may be three or more.
(4) In the third embodiment, helium gas was supplied as marker gas to the air; however, the gas to be supplied is not limited thereto, and may be another gas. In addition, the fluid functioning as a marker may be that which is contained in the fluid of the measurement target or that which is not contained therein.
(5) Although each embodiment calculated the flow velocity or flow rate of a gas such as air, the fluid is not limited thereto, and may be a liquid.
Number | Date | Country | Kind |
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2008-050034 | Feb 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/071939 | 12/3/2008 | WO | 00 | 8/27/2010 |