The present invention relates to a fluid measuring device that measures a flow velocity or the like of a fluid such as exhaust gas emitted from an internal combustion engine, for example.
In order to lower fuel consumption and lower emissions of an engine, it is necessary to analyze one combustion cycle of the engine in detail. As a result, it is effective to measure in detail changes such as in the temperature and concentrations of the exhaust gas (combustion gas) emitted from the engine. Conventionally, a measuring device has been known that can detect in detail the temperature and concentrations of combustion gas using laser light (e.g., refer to Patent Document 1).
Herein, if a gas concentration and flow velocity of exhaust gas are known, the mass per time of each gas contained in the exhaust gas, gross emissions per mode traveling, or the like can be obtained. As a result, in order to lower fuel consumption and lower emissions of an engine, in addition to changes in the temperature and concentrations of exhaust gas, it is important to measure in detail the flow velocity of the exhaust gas. However, a method capable of measuring the flow velocity and flow rate of exhaust gas of high temperature in detail has not been proposed.
Therefore, a problem of the present invention is to provide a fluid measuring device capable of measuring the flow velocity of a fluid in detail.
The present invention solves the problem by way of the following solution. It should be noted that, although references symbols corresponding to embodiments of the present invention are assigned and explained in order to facilitate understanding, it is not limited thereto.
In a first aspect of the invention, a fluid measuring device (10) includes: detecting sections (30, 40) that are provided in plurality in a state separated from each other on a channel (22) in which a fluid flows, and detect a parameter that changes in response to a change in a state of the fluid; and a calculating section (50) that calculates a flow velocity of the fluid based on a time shift (ΔT) in a change in the parameter detected by a pair of the detecting sections, and a distance (L) along the channel between the pair of the detecting sections.
According to a second aspect of the invention, in the fluid measuring device (10) as described in the first aspect, the calculating section (50) calculates a flow rate of the fluid based on the flow velocity of the fluid and a cross-sectional area of the channel (22).
According to a third aspect, in the fluid measuring device (10) as described in the first or second aspect, at least one of a temperature of the fluid, a concentration of a substance contained in the fluid, and an intensity of light absorbed, scattered, and irradiated by the substance is included in a parameter that changes in response to a change in a state of the fluid.
According to a fourth aspect, in the fluid measuring device (10) as described in any one of the first to third aspects, the detecting section (30, 40) includes an irradiation portion (31, 41) that irradiates laser light into the fluid and a light-receiving portion (32, 42) that receives the laser light having transmitted or scattered through the fluid, and detects the parameter based on an intensity ratio of irradiated light irradiated by the irradiation portion and transmitted light received by the light-receiving portion.
According to a fifth aspect of the invention, in the fluid measuring device (10) as described in any one of the first to fourth aspects, the calculating section (50) evaluates a time shift in a change in a parameter by comparing like waveform signals, based on the change in the parameter detected by the pair of the detecting sections (30, 40).
According to a sixth aspect of the invention, in the fluid measuring device (10) as described in any one of the first to fifth aspects, the calculating section (50) evaluates the time shift in the change in the parameter by calculating a correlation of the change in the parameter detected by the pair of the detecting sections (30, 40).
According to a seventh aspect of the invention, in the fluid measuring device (110) as described in any one of the first to sixth aspects, at least three of the detecting sections (30, 40, 60) are provided, and the calculating section (50) determines a combination of two among the at least three of the detecting sections provided according to a flow velocity of the fluid.
According to an eighth aspect of the invention, in the fluid measuring device (10) as described in any one of the first to seventh aspects, the fluid is exhaust gas emitted from an internal combustion engine (20), and the calculating section (50) estimates a revolution speed of the internal combustion engine based on a power spectrum from performing frequency analysis on a temperature of the exhaust gas or a gas concentration of a gas contained in the exhaust gas obtained from an output signal of the detecting section (30, 40).
According to a ninth aspect of the invention, the fluid measuring device (210) as described in any one of the first to eighth aspects includes a means (70), which is disposed in the channel (22) in which the fluid flows upstream of the detecting sections (30, 40), for causing a concentration of a substance contained in the fluid to fluctuate.
It should be noted that the configuration explained by assigning reference symbols may be refined as appropriate, and at least a portion may be substituted with another constituent.
According to the present invention, the following effects can be obtained.
(1) Since the fluid measuring device according to the present invention detects each parameter that changes in response to a change in the state of the fluid by a pair of detecting sections, and obtains a flow velocity based on the time shift (time lag) between the change in the parameter detected by the detecting section on an upstream side and a change in the parameter detected by the detecting section on a downstream side, the flow velocity of the fluid can be measured in detail.
(2) It is convenient since the flow rate of fluid can be obtained together with the flow velocity of the fluid.
(3) The detecting section is a sensor of fast response type that measures parameters related to the fluid based on the intensity ratio or the like of irradiated light and transmitted light of the laser light; therefore, a change in a parameter of the fluid can be measured in detail, whereby the flow velocity of the fluid can be measured in detail. In addition, a change in a parameter can be reliably detected even if the fluid is at high temperature.
(4) At least three detecting sections are provided, and the variation in distance between the detecting sections is increased; therefore, the flow velocity thereof can be detected in detail irrespective of the flow velocity of the fluid.
(5) Since the revolution speed of the internal combustion engine is estimated based on a parameter related to the exhaust gas using the fact that a peak frequency of a power spectrum of a parameter related to the exhaust gas and that of a power spectrum of a combustion cycle of the internal combustion engine are corresponding, it can function also as a tachometer, and thus is convenient.
(6) Even in a case of the change in a parameter of the fluid itself being small and there being no change in the parameter, or a case in which the change in the parameter is systematic and thus specifying the time shift is difficult, the time shift can be easily specified by making a marker by causing the concentration of a substance contained in the fluid to fluctuate.
The present invention solves the problem of providing a fluid measuring device capable of measuring a flow velocity of a fluid in detail by providing a calculating section that calculates a flow velocity of the exhaust gas based on a time shift of output signals of a pair of measurement cells that measure the temperature and concentrations of the exhaust gas, and on a distance between the pair of measurement cells.
A velocity meter 10, which is a first embodiment of a fluid measuring device applying the present invention, is explained with reference to the drawings. The fluid of the measurement target by the velocity meter 10 of the present embodiment is exhaust gas that is emitted from a four-cycle gasoline engine 20 (hereinafter referred to simply as engine 20), which is an internal combustion engine.
The engine 20 obtains motive force by combusting a mixed gas of gasoline and air inside cylinders, and various gases such as steam (H2O), carbon monoxide gas (CO), carbon dioxide gas (CO2), and methane gas (CH4) are contained in the exhaust gas thereof. The exhaust gas emitted from the engine 20 is introduced to exhaust plumbing 22 through an exhaust manifold 21, and passes through the exhaust plumbing 22 and is exhausted to the atmosphere.
The velocity meter 10 is provided with a pair of measurement cells 30 and 40 that are provided in the exhaust plumbing 22, and a calculating section 50 that calculates a flow velocity of exhaust gas based on a time shift of output signals of this pair of measurement cells 30 and 40 and on a distance between the pair of measurement cells 30 and 40. The measurement cell 30 is provided on an upstream side (engine 20 side) of an exhausting direction of the exhaust gas relative to the measurement cell 40.
In a case in which laser light of a specific wavelength is irradiated into the exhaust gas, the measurement cells 30 and 40, which are detecting sections, apply a characteristic (laser absorption spectroscopy) whereby laser light is absorbed due to vibrational-rotational transition of molecules, and measures gas concentration based on the intensity ratio of incident light to transmitted light. In addition, the measurement cells 30 and 40, for example, are made so as to be able to measure the temperature of the gas based on the concentration of H2O. Moreover, since the absorption coefficient of laser light depends on the temperature of the exhaust gas and the pressure of the exhaust gas, it is necessary to measure the pressure of the exhaust gas; however, the pressure of the exhaust gas is measured by a pressure sensor, which is not illustrated, provided inside the channel. The reference symbol L assigned to the distance along the exhaust plumbing 22 between the pair of measurement cells 30 and 40 in
The measurement cells 30 and 40 are substantially the same except for the arrangement positions thereof being different; therefore, only the structure of the measurement cell 30 will be explained. As shown in
A tip of the irradiation portion 31 and the light-receiving portion 32 are each formed in a tube shape, and are inserted through a hole provided in the exhaust plumbing into the exhaust plumbing 22. Purge gas is supplied in a portion formed in this tube shape, whereby fouling of an irradiation window and a light-receiving window due to exhaust gas flowing thereinto is prevented. In the measurement cell 30, the irradiation portion 31 irradiates a plurality of laser beams having different oscillation timing through a light-transmission optical system 33. This laser light transmits through the exhaust gas, and the light receiving portion 32 detects this transmitted light via a light-receiving optical system 34. The light-receiving portion 32 is provided with a signal processing circuit 35 that converts the laser light thus received to an electrical signal (analog signal), and this electrical signal is input to the calculating section 50. The calculating section 50 generates waveform data (described later) by performing A/D conversion on this electrical signal.
The exhaust gas emitted from the engine 20 has a temperature, gas concentrations, and the like that pulsate in substantially consistent cycles corresponding to the combustion cycles of the engine 20. The measurement cells 30 and 40 of the present embodiment have a responsiveness of no more than 1 ms, and are made so as to be able to measure changes in gas concentration and temperature of the exhaust gas that is pulsating in detail, for example.
It should be noted that, although an example is illustrated in
A method for measuring flow velocity with the velocity meter 10 of the present embodiment will be specifically explained by referring to test data. The test was performed using a one-cylinder four-cycle engine under the two conditions of 2400 min−1 (2400 rpm) and 3600 min−1 (3600 rpm).
As shown in
The calculating section 50 obtains the time shift of these waveforms by comparing the waveform generated based on the output of the measurement cell 40 with the waveform data generated based on the output of the measurement cell 30. It should be noted that the waveform data generated based on the outputs of the measurement cells 30 and 40 similarly pulsate also for gases in addition to gas temperature and H2O, as shown in
Since the measurement cell 30 and the measurement cell 40 are substantially the same matter, the waveform signals showing the gas temperature and H2O concentration are substantially the same waveforms, as shown in each chart of
In addition, the velocity meter 10 of the present embodiment is made so that the calculating section 50 obtains the volume (flow rate) of exhaust gas flowing per time based on a cross-sectional area of the exhaust plumbing 22 that had been measured beforehand and the exhaust gas flow velocity, and thus has a function as a flow meter. This enables the emitted mass per time such as of CO2 gas, for example, contained in the exhaust gas to be found.
It should be noted that, the method for evaluating the time shift of the outputs of the measurement cells 30 and 40 is not limited to the method of comparing the waveform data of signals as described above and, for example, a method for analytically calculating a cross-correlation of measurement signals based on formula 1 shown below may be used. If the output signal from the measurement cell 30 is set as SA(t1) and the output signal from the measurement cell 40 is set as SB(t2), the formula 1 showing the cross-correlation of these can be expressed as follows.
SB(t2−T)·SA(t1) (formula 1)
In addition, the velocity meter 10 of the present embodiment is made so as to be able to estimate the revolution speed of the engine 20 based on the power spectrum of the gas temperature or the gas concentration obtained by Fast Fourier Transformation (FFT) of the output of the measurement cell 30 (or measurement cell 40), and thus also has a function as an engine tachometer.
For example, as shown in
In addition, in the above example, although the engine revolution speed was estimated based on the gas temperature, it is not limited thereto, and the combustion cycle of the engine 20 can similarly be estimated from the peak of the power spectrum of the concentration of any gas detectable by the measurement cell 30. As shown in
Even in a case in which the engine revolution speed is 3600 min−1, the ability to estimate the engine revolution speed from the power spectra of outputs (gas temperature, gas concentrations) from the measurement cell 30 is evident from
It should be noted that, in a case of the revolution speed being 2400 min−1, since it is difficult to specify the peak frequency of the power spectra of the CO concentration and CH4 concentration, the parameter used in order to estimate the revolution speed of the engine 20 may be classified into appropriate categories according to the anticipated engine revolution speed. For example, a clear peak may appear in the power spectra of the H2O concentration and CO2 concentration also at 2400 min−1, and thus it is possible to estimate the engine revolution speed.
According to the velocity meter 10 of the first embodiment explained above, the following effects can be obtained.
(1) The velocity meter 10 focuses on there being a time shift in the outputs of the pair of measurement cells 30 and 40. The measurement cells 30 and 40 each use high-response elements that can detect in detail a change in the gas temperature and gas concentration of exhaust gas; therefore, the calculating section 50 can directly obtain a flow velocity of exhaust gas from the shift in time of the output's thereof. Therefore, the flow velocity of exhaust gas can be measured in detail.
(2) For example, in measuring the temperature of the exhaust gas, although it has been considered to provide a thermocouple inside the exhaust plumbing, in this case, there is a possibility of obstructing the flow of exhaust gas, and there is a possibility that accurate measurement of the exhaust gas flow velocity will become difficult. In contrast, the measurement cells 30 and 40 of the present embodiment are of a type that irradiates laser light into the exhaust gas; therefore, the flow velocity of the exhaust gas can be accurately measured while not causing drag on the exhaust gas.
(3) The mass of the exhaust gas can be obtained based on the concentration and density of each gas contained in the exhaust gas; therefore, the emission amount per time such as of CO2 contained in the exhaust gas can be obtained on a mass basis from the flow velocity of the exhaust gas.
(4) It is convenient since the revolution speed of the engine 20 can be estimated based on the temperature change and concentration change of the exhaust gas.
Next, a velocity meter 110, which is a second embodiment of a fluid measuring device applying the present invention, will be explained. In this second embodiment and other embodiments described later, the same reference symbols or reference symbols consistent with the last digits thereof are assigned to portions fulfilling functions that are similar to the first embodiment described above, and explanations and drawings that would be redundant are omitted where appropriate.
The velocity meter 10 of the first embodiment includes two measurement cells 30 and 40 in the exhaust plumbing 22, whereas three measurement cells 30, 40, and 60 are disposed in this sequence from an upstream side in the exhaust plumbing 22 to a downstream side in the velocity meter 110 of the second embodiment. The measurement cell 30 and the measurement cell 40 are disposed with a distance L1, and the measurement cell 40 and the measurement cell 60 are disposed with a distance L2, which is longer than the distance L1. In addition, the reference symbol L3 is explained as being assigned to a length (L1+L2) between the measurement cell 30 and the measurement cell 60. The calculating section 50 pairs two among these measurement cells 30, 40, and 60, and measures the flow velocity of exhaust gas based on the distance between the two measurement cells selected.
The reason for providing the three measurement cells 30, 40, and 60 is explained below. As explained in the aforementioned first embodiment, the calculating section 50 obtains the flow velocity of exhaust gas by comparing like waveforms showing outputs of the pair of measurement cells. Herein, for example, in a case of the exhaust gas flow velocity being low velocity, even though the output of the measurement cell 30 on an upstream side has undergone one cycle, the output waveform of the measurement cell 40 on a downstream side does not stand out, comparison of like waveform data becomes difficult, and there is a possibility for the precision of the flow velocity measurement to decrease. Such a flaw can be solved by making the pair of measurement cells in close proximity; however, in a case of the time resolution of the measurement cell being constant, if like measurement cells are made in very close proximity, there is a possibility that the precision of the flow velocity measurement will similarly decrease. Therefore, it is better that the distance between the engine 20 and the measurement cell 40 be spaced apart to some extent.
In this way, measurement of the flow velocity may become difficult if the distance of the measurement cell of the pair is spaced too far apart or is too close depending on the velocity of the exhaust gas, which is the measurement target. Consequently, the velocity meter 110 of the second embodiment is provided with the three measurement cells 30, 40, and 60 in the exhaust plumbing 22, and is made to have three variations (L1, L2, and L3) in distance between like measurement cells of a pair. The measurer can precisely measure the flow velocity of the exhaust gas by selecting any of the measurement cells 30, 40, and 60 according to the anticipated velocity of the exhaust gas.
According to the velocity meter 110 of the second embodiment explained above, in addition to the effects obtained by the velocity meter 10 of the first embodiment, an effect is obtained in that the flow velocity of the exhaust gas can be measured in detail irrespective of the flow velocity of the exhaust gas.
Next, a velocity meter 210, which is a third embodiment of a fluid measuring device, applying the present invention, will be explained.
In addition, the velocity meter 10 includes a gas supply device 70, which is in the exhaust plumbing 22, and supplies helium gas, which is an inert gas, to an upstream side (engine 20 side) of the measurement cell 30. The gas supply device 70 includes a compressed gas cylinder 71 that is filled with helium gas, and a solenoid valve 72 is provided in the piping that connects this compressed gas cylinder 71 with the exhaust plumbing 22. The gas supply device 70 includes a valve timing controller 73 (hereinafter referred to as controller 73) that controls the open-close timing of the solenoid valve 72, and a signal that has been synchronized with the revolution period of the engine 20 and a periodic signal transmitted by the constant period signal generator 74 are selectively input to this controller 73. The controller 73 controls the solenoid valve 72 according to these signals, and switches supply/no supply of helium gas to the exhaust gas at a constant frequency.
In the velocity meter 210 of the third embodiment, the gas concentrations such as of H2O, CO, and CO2 contained in the exhaust gas decrease relatively depending on helium gas being supplied to the exhaust gas flowing inside the exhaust plumbing 22. Consequently, fluctuation in the gas concentrations also becomes periodic in response to supply/no supply of helium gas changing periodically. In this way, the velocity meter 210 of the third embodiment supplies helium gas as a fluctuation marker gas to the exhaust gas; therefore, even in a case in which the extent of change in a parameter (temperature and gas concentration contained in exhaust gas) relating to the exhaust gas is temporarily small, or in a case in which there is substantially no change in a parameter, the flow velocity can be measured reliably. In addition, in a case in which the waveform data showing a change in a parameter relating to the exhaust gas, for example, is a waveform prepared so as to be close to a sine wave, although there is a possibility for determining the time shift becoming difficult, since the waveform is upset by supplying helium gas at a constant frequency, the time shift can be determined easily.
It should be noted that, although fluctuation in a gas concentration such as for CO2 was detected in the present embodiment by measurement cells similar to the first embodiment, it is not limited thereto, and the periodic concentration change in helium gas itself may be detected. Even in this case, the flow velocity of the exhaust gas can be measured in detail from the time shift of outputs of the measurement cells of the pair. In addition, although the present embodiment was configured to additionally provide the gas supply device 70 to the velocity meter 10 of the first embodiment, the gas supply device 70 may be additionally provided to the velocity meter 110 of the second embodiment.
The present invention is not limited to the embodiments explained above; various modifications and alterations such as illustrated below are possible, and these are also included within the technical scope of the present invention.
(1) The measurement target of the fluid measuring device of the present invention was exhaust gas emitted from a gasoline engine in the embodiments; however, it is not limited thereto, and may be another fluid such as the exhaust gas emitted from an incinerator or steam supplied to a turbine of a thermal power station. In addition, the fluid of the measurement target is not limited to a gaseous matter (gas), and may be a liquid.
(2) The embodiments used measurement cells applying laser absorption spectroscopy as detecting sections; however, the detecting sections are not limited thereto, for example, and may employ a well-known thin-film temperature sensor and absorption spectroscopy—scattering spectroscopy—emission spectroscopy using light other than laser, and the flow velocity and flow rate of the fluid may be measured based on the output (temperature change, etc.) of these sensors.
(3) The embodiments measured the flow velocity based on a phase difference of waveform data generated based on the outputs of the measurement cells; however, it is not limited thereto, and the flow velocity may be measured directly using an analog signal output from the measurement cells. In this case, since the responsiveness of detection is improved, even in a case in which the engine revolution speed is higher than in the embodiments and the flow velocity of the exhaust gas is higher, the flow velocity can be measured in detail.
(4) The second embodiment is provided with three measurement cells; however, the number of measurement cells is not limited thereto, and may be four or more.
(5) In the third embodiment, the gas concentrations contained in the exhaust gas decrease relatively depending on an inert gas being supplied into the exhaust gas; however, it is not limited thereto, and a gas that is the same as a gas contained in the exhaust gas may be supplied periodically to cause the gas concentration to increase.
Number | Date | Country | Kind |
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2008-008457 | Jan 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/071938 | 12/3/2008 | WO | 00 | 1/19/2011 |