This application is a National Stage application of co-pending PCT application PCT/EP2007/011186 filed Dec. 19, 2007, which claims the benefit of German application number 10 2006 061 854.8 filed Dec. 21, 2006. These applications are incorporated herein by reference in their entireties.
The invention relates to a motor drivable by a fluid pressure medium. In particular, the invention relates to a motor, wherein a rotor arranged in a motor chamber is drivable by a pressure medium and wherein an axially moveable, spring-loaded braking element forms a friction pair with the end face of the rotor to brake it.
Fluid motors are preferably driven with pressurized air or with hydraulic liquid. The work done by the pressure medium during its expansion is used for driving.
A well-known type of motor is the vane motor. It comprises a rotor rotating in a motor chamber with radial vanes. When the rotor is rotated the spaces largely sealed by the vanes and the side wall of the motor chamber change in volume. The pressure medium introduced into these spaces expands and thus drives the rotor.
Such motors have proved very reliable for a great variety of applications, such as for use in hoisting apparatus. For many applications, a braking unit is necessary for braking and holding fast the vane rotor when no pressure medium is supplied. In particular in use in hoisting apparatus, the load is thereby prevented from falling down.
While the braking unit may be coupled to the motor via a shaft in a great variety of well-known hoisting apparatus, it is a separate part external to the motor chamber, i.e., outside of the chamber in which the pressure medium expands.
EP 1 099 040 discloses a vane motor driven by pressurized air. A vane rotor is excentrically rotatably supported in a cylindrical motor sleeve. The motor is driven by introducing pressurized air which expands as the chambers formed between the vanes get larger. A separate braking unit is provided at a shaft of the motor. To lubricate the motor, the vane rotor has longitudinal bores filled with a lubricating agent having a pasty consistency.
DE 1 102 488 discloses a vane motor for hoisting apparatus having a drive shaft which is fixedly braked by a friction brake when the pressurized air is switched off or fails. For this purpose, there is a braking disc on a motor shaft end, which has a centrally arranged pressure cylinder and is pressed against a wear ring of the motor housing by means of a spring load. The pressurized air introduced via an inlet is supplied to a pressure cylinder of the brake disc, causing it to lift off from the wear ring against the resistance of the springs and thus enables the operation of the motor.
WO 95/02762 shows a hydraulic motor. A rotor rotates in a motor chamber. The rotor is axially moveable and is pressed by springs with a conical section against a friction surface fixed with respect to the housing. The motor chamber is in communication with the conical friction pair via channels having valves arranged therein. In operation, the pressure medium passes from the motor chamber to the friction pair and causes axial displacement of the rotor which leads to the friction pair being separated and thus to the brake being released.
WO 97/02406 of the applicant shows a vane rotor with an integrated braking unit. A vane rotor is drivable in a motor chamber by means of pressurized air. A braking element is displaceable and loaded by springs and arranged axially directly adjacent to the vane rotor. The vane rotor thus forms a friction pair at its end face together with the braking element. The friction pair is arranged in the motor chamber, so that in operation the compressed air present therein acts on the braking element and displaces it against the spring load in such a way that the brake is released. This construction has been well-proven in practice. In particular, it results in a compact structure.
It is the object of the present invention to propose a motor in which the braking action is yet improved in a simple manner in comparison to prior-art constructions.
The object is achieved by a motor according to claim 1. Dependent claims refer to advantageous embodiments of the invention.
The motor according to the present invention has an internal motor chamber and a rotor rotatable therein. The latter is drivable by means of a pressure medium. While the term motor chamber first of all refers to the entire internal area of the motor closed off to the outside, the part (or section of the axial length of the motor chamber) in which the pressure medium expands or decompresses (for hydraulic pressure media the term “decompressed” is more exact, the term “expansion” will be always used in the following, however, for ease of expression) to thus drive the rotor, here is referred to as a working area. The internal motor chamber is preferably cylindrical, i.e., it has—at least partially—a uniform cross-section along its longitudinal axis, preferably (but not necessarily) a circular cross-section. The rotor is preferably a vane rotor; the principle can also be used, however, for other types of fluid expansion motors with other types of rotors.
A braking element is axially arranged adjacent to the rotor for braking the rotor. The braking element and the rotor are axially moveable with respect to each other, i.e., either the rotor is moveable toward a (fixed) braking element, or a braking element is moveable with respect to an axially fixed rotor, or both elements are axially moveable. One or both of the elements have springs for pressing the elements together so that they form a spring-loaded friction pair. Since the braking element is not rotatable about the axis, the friction pair causes braking, which can stop the rotor if the friction is sufficient.
The friction pair is preferably formed on one or both front end faces of the rotor. They need not be radially arranged surfaces, but can have various shapes, such as a double-sided cone.
The ideas leading to the invention comprise the insight that the braking action is dependent on the frictional force and therefore on the coefficient of friction of the materials at the friction pair and the spring force exerted. Herein it is particularly preferred to increase the spring force because it can be excellently adjusted. Increasing the spring force is only possible within limits, however, which are defined by the fact that the pressure medium must still be able to release the brake in the operation of the motor. The pressure of the medium on the one hand and the effective surface on the other hand are the defining parameters for the maximum force available. To achieve a higher force while the pressure remains the same, it is suggested that the surface be increased.
According to the present invention, a special pressure chamber is therefore provided. The pressure chamber is configured so that its extension in the cross-section is larger than the cross-sectional extension of the motor chamber at its working area, i.e., it is at least partially arranged further to the outside with respect to the longitudinal axis. What is to be compared here is on the one hand the cross-section of the motor chamber at the place where the pressure medium drives the rotor by means of expansion (working area), particularly preferably at least in its axially central area, and on the other hand the external extension of the pressure chamber, also seen in cross-section. For the—preferred—case of a circular cylindrical motor chamber, this means that the inner diameter of the boundary of the motor chamber must be regarded as the cross-sectional extension. The pressure chamber is preferably formed as an annular space, wherein its outer diameter is larger than the diameter of the motor chamber. The pressure chamber is therefore radially outside of the working area of the motor chamber so that a substantially increased surface is provided.
The pressure chamber is limited at least from one side by at least one of the elements of the friction pair (braking element/rotor). A pressure built-up in the pressure chamber acts on this element or these elements and results in a force on the braking element and/or the rotor. The pressure chamber is arranged in such a way that the force exerted causes the separation of the friction pair and is therefore directed against the spring force. Thus, by building up a pressure within the pressure chamber, a separation of the friction pair between the braking element and the rotor can be achieved so that the braking action on the rotor is released.
The pressure chamber is arranged according to the present invention so that in the operation of the motor the pressure medium is let into the pressure chamber. Thus, if a pressure medium is supplied to drive the rotor, it also passes into the pressure chamber and causes separation of the friction pair and therefore the release of the brake. The pressure medium can thus pass from a suitable supply line directly into the pressure chamber. It is also possible for the pressure medium to pass from the working area of the motor chamber to the pressure chamber via a connection.
The pressure chamber created according to the present invention can operate in an auxiliary fashion in addition to a pressure chamber already present directly at the friction pair (i.e., between the braking element and the adjacent end face of the rotor). However, if sufficiently dimensioned, it alone can create sufficient force to release the brake.
The motor according to the present invention achieves a design which on the one hand generates great braking forces and on the other hand achieves automatic release of a frictional brake by the pressure medium supplied to the motor in operation. By the large extension of the pressure chamber in cross-section an additional, relatively large, surface is available for the pressure medium to be effective. Thus, even if great braking power is necessary, the advantage of the structure according to WO 97/02406 need not be dispensed with, which automatically releases the brake as the pressure medium is applied to the rotor. Despite this, the structure does not become excessively bulky by the addition of the pressure chamber. No additional moveable parts are necessary, and the axial length of the structure overall can even remain the same. The creation of a compact, cheap motor is possible with the advantages described.
According to a preferred embodiment of the invention, a connection of the pressure chamber is provided in such a way that the function of the pressure chamber is also ensured in a reversible motor when operated in both operating directions. Generally, the motor has a fluid port, via which the pressure medium is supplied, and an exhaust, via which the expanded medium is exhausted. In a reversible motor (i.e., a motor operable in two senses of rotation) two different fluid ports are provided (if the motor is used in a hoist, these are referred to as “lifting side” and “lowering side”), wherein the pressure medium is supplied to either the one or the other fluid port depending on the sense of rotation desired.
To ensure pressurizing of the pressure chamber to properly release the brake in operation and venting of the pressure chamber for applying the brake when the operation is interrupted, the pressure chamber can be connected with the fluid ports (or the fluid port, if the motor only has a single one) in various ways:
On the one hand, a fluid connection of the pressure chamber with a fluid port is possible preferably via a direct, valve-less supply line. Such a valve-less connection should only be established with one of the two fluid ports to avoid shorting.
The motor can be configured in such a way that it is not symmetrically structured with respect to the two fluid ports so that in operation it supplies higher power at a first fluid port (in hoists, this would be the lifting side) than at the second fluid port (lowering side). A connection of the pressure chamber is possible with both the lifting and lowering sides. A connection with the lowering side is preferred here.
One of the fluid ports can be connected with a fluid supply via a throttling element to limit the volume flow. For this purpose, the pressure chamber can be connected with the corresponding supply line downstream of the throttling element. To reduce after-running of the motor, however, it is advantageous if the pressure chamber is connected with the fluid supply upstream of the throttling element, so that any backup at the throttling element does not lead to delayed venting of the pressure chamber and thus to after-running of the motor.
As another alternative, the pressure chamber can be connected to both fluid ports, wherein to avoid shorting at least one valve is provided in the connection. Preferably, a shuttle valve is used, so that during pressurizing the pressure chamber is always in communication with the port having the highest pressure, and during venting, it is always in communication with one of the ports, so that if both ports are vented by the control valve immediate venting is ensured.
According to a further embodiment, the pressure chamber is connected to the working area of the motor chamber. There is an overpressure in operation in both directions. The connection here is preferably a direct, valve-free connection, e.g., a branch channel, a conduit or a selective leak of a joint. Due to the combination of the pressure chamber with the working area of the motor chamber (instead of the connection to the fluid ports) the function of the brake is maintained even in a reversible motor, without any additional overhead.
It is preferred if the pressure chamber is connected to the motor chamber via a line having only one opening to the motor chamber. It is thus ensured, even without valves, that there is no shorting (i.e., the pressure medium flows from the inlet directly via the pressure chamber to the outlet without driving the motor).
If a conduit for feeding the pressure medium from the motor chamber to the pressure chamber is provided, it is preferred if it is connected to a connecting opening arranged on the end face of the rotor. Particularly preferably, this opening is formed in the braking element. As described, the line can preferably be a direct, valve-free line. For the arrangement of the connecting opening it is preferred if it is arranged in the same quadrant—as seen in the axial direction—of the motor chamber as a (first) fluid port. Particularly preferably, the opening is in the area of +/−30° from the fluid port (always measured at the center of the fluid port and the opening). It has been shown that even with reversible motors with two fluid ports, an arrangement of the connecting opening near one of the fluid ports is sufficient for smooth operation in the two operating directions. If the motor has a preferred direction (in hoists, usually the lifting side) it is useful if the connecting opening is arranged in the area near one of the corresponding preferred fluid ports. In the case of loaded hoists, there is a compression toward the fluid outlet during lowering of a load, which helps to provide the pressure necessary to release the brake. In a motor without a preferred direction, it has proven useful if the connecting opening is centrally arranged, i.e., has the same distance to the fluid ports for both senses of rotation.
As a further advantage of the arrangement of the connecting opening at the end face adjacent to the rotor, good starting behavior has been found. The minimal temporal delay occurring due to the effect of the pressure medium first acting on the surface of the braking element present at the working area of the motor, and only thereafter in the pressure chamber due to the motor starting, facilitates a gradual, smooth control of the motor.
According to a further embodiment, the fit of the braking element with respect to a side wall of the motor chamber is such that the pressure medium passes between the two into the pressure chamber. A gap or a leak can be intentionally left here to connect the pressure chamber and the working area of the motor chamber. In this way a connection can be established in a simple manner—without having to provide special channels. The necessary cross-section is small anyway since there is no constant flow through the connection in operation, but the pressure in the pressure chamber is statically maintained.
According to a further embodiment of the invention, the pressure chamber is formed between the braking element (or an element connected to it in view of its axial movement) on the one hand, and the housing (or an element fixed at the housing) on the other hand. In this way, the application of the pressure medium causes the braking element to be displaced in relation to the housing.
Preferably, the pressure chamber is formed as an annular space. An annular space of a relatively large diameter has the advantage that the force effect is uniform and thus the risk of jamming the element, which is displaced within it, is only slight. Since the size of the steps in diameter of the stepped piston can be freely chosen, braking moments of the required strength can be realized depending on the motor power achievable.
According to a further embodiment of the invention, it is suggested that a side wall be provided which surrounds at least the working area of the motor chamber and the braking element. This side wall has at least one step in its longitudinal section. In the preferred case of a cylindrical working area, the side wall preferably comprises two adjacent cylindrical sections with different diameters, which are connected by the step. The braking element accommodated in the area surrounded by the side wall also has a corresponding step. The pressure chamber is then arranged between radially arranged surfaces of the steps. In this way, a pressure chamber can be created in a structurally simple manner, in which the application of pressure leads to an axial displacement of the braking element.
Exemplary embodiments will described in the following in more detail with reference to the accompanying drawings, wherein:
a, 4b are diagrams showing the principle of releasing the brake in a vane motor comparable to the one shown in
Motor sleeve 14 is the boundary of an inner motor chamber 18. In an alternative embodiment (not shown), a separate motor sleeve can be dispensed with, and inner motor chamber 18 can be formed by the housing side wall. A vane rotor 20 and a braking element 22 are arranged in internal motor chamber 18.
Motor sleeve 14 comprises a first step 24 formed between two circular cylindrical sections of different diameters. A first section 26 has a larger inner diameter than a second section adjacent to the former.
Vane rotor 20 is arranged in the area of the second section with the smaller inner diameter. As a person skilled in the art of vane motors knows, vane rotor 20 is excentrically arranged within this area. As shown in
As can also be seen from
Motor sleeve 14, at the circumference of working area 40, has a first pressurized-air inlet 42, a second pressurized-air inlet 44 and an exhaust 46. In operation in the preferred direction (rotation to the left in
In operation in the opposite sense of rotation (rotation to the right in
As shown in
Following step 24 provided in motor sleeve 14, brake element 22 accommodated within motor sleeve 14 is also provided with a step 54. A pressure chamber 60 is formed between the axial surfaces of the stepped portion of brake element 22 and step 24 of motor sleeve 14. Pressure chamber 60 has the form of a circumferential annular space, as can be seen in
In the first embodiment, pressure chamber 60 is connected via a line 62 formed as a channel within braking element 22. It connects pressure chamber 60 with an opening 64 in the surface facing vane rotor 20, of braking element 22. Line 62 is formed as a direct, valve-free connection of only one opening 64 with pressure chamber 60.
The internal motor chamber 18 is connected to the lifting side h of a control valve 70 via its first pressurized-air inlet 42 and to the lowering side s with its second pressurized-air inlet 44. Vane rotor 20 is braked by the friction pair, symbolically shown here, between brake lining 48 and end face 50. The brake is released by a supply of pressurized air to a space 72 between braking element 22 and end face 50, shown in
Control valve 70, in the example shown, has an operating lever 76 displaceable from a central idling position to the lowering s mode or to the opposite lifting h mode, wherein in a slide gate valve 80 by displacement in relation to the ports, various valve functions are realized between pressurized-air supply P and a vent port R (connected to muffler 74) on the one hand and a supply port A for the lifting side and B for the lowering side on the other hand:
In the idling position shown, ports A and B are vented, i.e., connected with R. In the lifting mode (left valve function in
In the lowering mode (right valve function in
In the operation of motor 10, the brake is automatically released as pressurized air is applied to one of the two pressurized-air inlets 42, 44, while rotor 20 is automatically held fast between brake lining 48 of braking element 22 and brake lining 21 of fixed cover 19 as the pressurized-air supply lessens. This mechanism is illustrated in the following with reference to the schematic diagrams in
a shows the braked motor 10. Vane rotor 20 is braked by the application of braking element 22. Motor 10 is thus stopped by the force of spring elements 52.
To start the motor, pressurized air is now supplied via pressurized-air inlet 42. As shown in
However, spring elements 52 exert such an extreme force on braking element 22 that the pressure acting on the surface of friction lining 48 alone would not be sufficient to fully release the brake.
At the same time, however, the pressurized air also passes into pressure chamber 60. This can happen in two different ways. On the one hand, leaks can remain in the fit between motor sleeve 14 and braking element 22, through which the pressure medium passes into pressure chamber 60 (dotted arrows in
As an alternative or as a complement, the pressure medium also passes through opening 64 in braking element 22 and the line 62 connected thereto into pressure chamber 60. Opening 64 may at first appear closed in the resting position (
The arrangement of opening 64 is clearly visible in a combined view of
This arrangement of opening 64 is particularly advantageous for the operation in the lifting direction (pressurized air to pressurized-air inlet 42). As has been shown in tests, there is sufficient pressure build-up even if pressurized air is supplied via pressurized-air inlet 44 in the area of opening 64 when the hoist is loaded, so that pressure chamber 60 is sufficiently rapidly filled, because a higher pressure is generated in the area of opening 64 than at pressurized-air inlet 44 during lowering of the load—due to a pumping action, so to speak.
The pressure medium acts on the radial surfaces of braking element 22, namely on the one hand on the inner surface, involved in the friction pair 48, 50, and on the other hand on the additional annular surface formed by step 54. The force acting overall on braking element 22 corresponds to the product of the pressure of the pressure medium and the surface area. By suitable sealing measures (sealing seat 66 in
Lifting the braking element 22—and thus starting the motor 10—always occurs gradually, even if the pressure medium is rapidly applied to pressurized-air inlet 42. The reason for this is that initially the braking element 22 is slightly displaced by the pressure on the end face of vane rotor 20 alone and thus the braking action reduced. Also, pressurized air flows into pressure chamber 60 with a (slight) delay so that the braking action can then be completely removed.
In operation braking element 22 remains at a distance to vane rotor 20 as long as the pressure medium is supplied. After switching off the pressure medium, the brake automatically kicks in due to the force of spring elements 52.
Pressure chamber 60 thus enlarges the surface area on which the pressure of the pressure medium can act on brake element 22. It is thus possible to predetermine a desired, increased braking force by providing suitable, stronger springs 52.
Motor 100, in contrast to motor 10, does not have an opening 64 in the end face of braking element 22, and therefore also no channel 62, which connects internal motor chamber 18 with pressure chamber 60. Instead, pressure chamber 60 is closed with respect to internal motor chamber 18 by the fit of the components and in particular by seals 65.
In motor 100, pressure chamber 60 is pressurized and vented by an external supply line (not shown in
The subject matter of the considerations is the operation of the motor of a hoist in the lowering mode with a corresponding load. Herein it should be ensured that when the lowering operation is interrupted (i.e., slide gate valve 80 is switched from the “lowering” position to the central position) with a load attached, a braking action is carried out immediately, and there is no afterrunning of the motor, if possible. In the present case, in the above-discussed embodiment, in the case of an insufficient connection of pressure chamber 60 with internal chamber 18 of the motor, it may happen that pressure chamber 60 is vented too slowly, and the brake therefore reacts too late. To avoid this in the various connection types according to
In the first connection type according to
For applications in which the backup upstream of throttling element 82 proves to be too great, such that the motor exhibits afterrunning behavior after the lowering mode has been interrupted, pressure chamber 60 can also be connected upstream of throttling element 82, as alternatively shown in
Alternatively, and presently preferred, pressure chamber 60 is connected to the lowering side (as shown in
As a further possible type of connection,
As will be obvious to one skilled in the art, the present invention is not limited to the embodiments shown and described. In particular, the following modification are conceivable:
Number | Date | Country | Kind |
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10 2006 061 854 | Dec 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2007/011186 | 12/19/2007 | WO | 00 | 6/19/2009 |
Publishing Document | Publishing Date | Country | Kind |
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WO2008/077561 | 7/3/2008 | WO | A |
Number | Name | Date | Kind |
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2927669 | Walerowski | Mar 1960 | A |
3125200 | Kaman | Mar 1964 | A |
3602315 | Tuttle | Aug 1971 | A |
4434974 | LaCount | Mar 1984 | A |
6077061 | Peters et al. | Jun 2000 | A |
6413062 | Peters | Jul 2002 | B1 |
Number | Date | Country |
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1102488 | Mar 1961 | DE |
1099040 | May 2001 | EP |
9502762 | Jul 1994 | WO |
9702406 | Jan 1997 | WO |
0004276 | Jan 2000 | WO |
WO 0004276 | Jan 2000 | WO |
Number | Date | Country | |
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20100178186 A1 | Jul 2010 | US |