The present invention generally relates to the field of fluid movement devices. In particular, the present invention is directed to a fluid movement system and method for determining impeller blade angles for use therewith.
A certain class of pump and compressor inlet flow stabilizing devices includes an inlet tip bleed slot located near the impeller blade leading edge that pulls off some of the flow and then re-injects it upstream of the inlet. U.S. Pat. No. 6,699,008, “FLOW STABILIZATION DEVICE” to Japikse, and U.S. Pat. No. 7,025,557, “SECONDARY FLOW CONTROL SYSTEM” to Japikse et al. are examples of this type of device. The current art uses the stabilizing devices with impeller blade inlets or inducers that are designed with a standard design approach. The current approach does not take into account the impact of the re-injected bleed flow on the inlet incidence angles and inlet diffusion of the impeller.
In one implementation, the present disclosure is directed to an apparatus for moving a fluid. The apparatus includes a housing, an impeller rotatable within the housing, the impeller having a blade with a leading edge blade tip angle, and a fluid stabilizing device disposed within the housing, the fluid stabilizing device being configured to remove a portion of the fluid from proximate the impeller and reinjecting the fluid at an upstream location, wherein the reinjecting of the fluid produces an increase in mass flow rate through the impeller, and wherein the leading edge blade tip angle is determined as a function of the increase in mass flow rate.
In another implementation, the present disclosure is directed to an apparatus having a low flow coefficient. The apparatus includes a housing, a high diffusion impeller rotatably engaged within the housing, the high diffusion impeller having a blade with a leading edge blade tip angle; and a fluid stabilizing device disposed within the housing, the fluid stabilizing device being configured to remove a portion of the fluid from proximate the impeller and transmitting the fluid to an upstream location and to an outer periphery of the housing, wherein the transmission of the fluid produces an increase in mass flow rate through the impeller, and wherein the leading edge blade tip angle is determined as a function of the increase in mass flow rate.
In still another implementation, the present disclosure is directed to a method of determining a leading edge blade angle of a blade for a fluid movement device that includes a fluid stability device. The method includes selecting a design flow coefficient; generating a mass flow gain curve based upon, at least, the increased flow produced by the fluid stability device; identifying a degree of incidence regulation based upon at least a local slope of the mass flow gain curve; selecting an incidence angle as a function of the degree of incidence regulation possible at the chosen design flow coefficient; and determining the leading edge blade angle as a function of the incidence level. 13724308.6
For the purpose of illustrating the invention, the drawings show aspects of one or more embodiments of the invention. However, it should be understood that the present invention is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
The present invention is directed to a device and method for expanding the stable fluid flow operational capabilities of a fluid movement device, such as a pump or compressor, having a flow stability device. At a high level, a design that takes into account the increase flow from the flow stability device can have a larger blade angle (as measured from the tangential direction) for a more open impeller inlet. Among the advantages that may accrue from the opened impeller inlet are: a) an increase in passage area; b) a reduction in inlet blade blockage; c) an increase in cavitation margin for pumps; d) an increase in choke side range without degrading turn down; and e) an increase in impeller efficiency depending on the particulars of the blade loading and local health of the boundary layer. Moreover, the impeller blades can be thicker for increased structural and modal frequencies margin without a large impact on the passage area and without sacrificing range or suction performance.
Turning now to
In the case of a cavitating flow, which is trapped at the core of the vortex, the rise in static pressure causes the cavitating flow to be substantially collapsed and/or condensed from vapor back to liquid phase. Sufficient pressure recovery is achieved in the diffuser slot to return the fully condensed flow back into the inlet flow path via re-entry slots/holes and/or to the inlet plenum or downstream via return slots/holes. In the case of an unstable air flow, the diffuser slot helps to stabilize the flow by drawing at least a portion of the vortex or other unstable flow away from the inlet area thereby improving the upstream flow channel conditions.
As shown in
The centerlines of inlet 104 and diffuser slot 112 are located in flow channel 136 along housing sidewall 124. Inlet 104 and diffuser slot 112 are disposed near a blade leading edge 140 of an inducer blade 144, the inducer blade being joined with an impeller 148. The one or more re-entry slots 116 can form a pathway from diffuser slot 112 to an area of flow channel 136 immediately upstream of an inducer region 152 (i.e., the region formed by blade leading edge 140 and a hub 156 of impeller 148).
In prior art systems, rotating, swirling, vortical, cavitating, or other unstable flow conditions are found adjacent to and within inducer region 152. Consequently, re-injection of diffused flow from re-entry slot 116 in the region of flow channel 136 upstream of inducer region 152 can assist with reducing the amount of rotation in the area of re-injection, thereby reducing upstream flow corruption from the unstable flow within inducer region 152.
As one of skill in the art would appreciate, given the number of different types of fluid movement device designs and their respective unstable flow characteristics, the specific dimensions and location of flow stability device 104 are selected based on the characteristics of the flow and the vortex within the flow (often influenced by inducer design) and the specific requirements for the diffuser slot 112 (e.g., controlling or stabilizing unstable flow, and/or extending the cavitation performance of the pump, etc.). Other variables that impact the specific dimensions of flow stability device 104 include the dimensions of flow channel 136, impeller 148, and inducer blade 144, as well as the flow rate parameters.
Although many variables impact the location and specific dimensions of flow stability device 104, some general rules for determining 1) the width (W) of diffuser slot 112 and 2) the location of the centerline of diffuser slot 112 with respect to blade leading edge 140 of inducer blade 144 include the following: the width (W) is related to the vane or blade height of inducer blade 144 (or other bladed/vaned mechanism) at inlet 108 of diffuser slot 112. Further explanation and examples of flow stability devices 104 and their design may be found in U.S. Pat. No. 6,699,008, “FLOW STABILIZATION DEVICE” to Japikse and U.S. Pat. No. 7,025,557, “SECONDARY FLOW CONTROL SYSTEM” to Japikse et al., which are incorporated by reference herein for their discussions of the same.
Flow stabilizing devices, such as flow stability device 104 and the devices outlined in U.S. Pat. No. 6,699,008 noted above, extract flow from proximate the inlet tip section of impeller 148 and re-inject it upstream (
wherein:
K=A/φB+C {2}
Where:
In Equation 2, coefficients A, B, and C are functions of the leading edge tip blade angle and the design of the flow stabilizing device, in particular, its total pressure loss. Typical values of A, B, and C are about 0.04 and about 1.1 and about 1.0, respectively. The stability flow gain, K, of flow stability device 104 goes from about 1.1 at high flow coefficients to over 10 at very low flow coefficients.
In general, impeller blades (such as impeller blade 148 of
As shown in
Implementation of a fluid movement device with a flow stability device, such as flow device 100 of
A higher blade angle inlet can be termed a high inlet diffusion inducer because the relative flow area change from far upstream to the inducer throat is greater than with traditional inducers.
High diffusion inducer 200 improves pump cavitation performance in at least two ways. First, as seen in
In one embodiment, flow stability device 104 of
The incidence angle is generally defined as the leading edge blade angle minus the inlet flow angle just upstream of the blade. As seen in
Turning now to the determination of leading edge blade angle for impeller blade 148, a traditional approach for determining the leading edge blade angles for an impeller is to start with a specified flow coefficient and a design flow incidence angle. The incidence angle is determined from experience and is usually considered a trade-off between design and off-design performance. A typical value is about 2 to 3 degrees for flow coefficients greater than about 0.1. At lower flow coefficients, 3 degrees gives too much inlet diffusion, especially at off-design conditions which will cause inlet recirculation and reduced performance and stability. At low flow coefficients, an alternative approach is to specify the ratio of incidence to blade angle at the design point and a typical value for this is 0.4.
When a flow stabilizing device, such as flow stabilizing device 104 of
In a conservative embodiment in which no incidence regulation is assumed, the incidence level can be set at 3 degrees. In this embodiment, the leading edge tip blade angle would have a value of 2 to 5 degrees higher than the traditional approach, which is shown in
βblade=I+a tan(AK′*K*φupstream) {3}
wherein:
For high suction performance pumps with low flow coefficients an increase in the leading edge tip blade angle of 13 degrees will have a large impact on the suction performance because of a larger throat width. The increase in throat width, Wthrt, is approximately given by the following equation.
wherein:
As seen in
An embodiment for a compressor is a subset of the pump case because there are no cavitation concerns. The increase in blade angle is beneficial to increase the throat area of the impeller for larger choke flow rate. In this case a typical flow coefficient would be about 0.4, which can increase the throat width from about 8% to about 33% depending on whether a incidence regulation is assumed or not. The increase in throat width significantly impacts the amount of flow that the compressor can pass and increases the mass flow rate at choke. Moreover, the increase in throat width allows for thicker, more structurally robust blades without sacrificing compressor operating range.
Exemplary embodiments have been disclosed above and illustrated in the accompanying drawings. It will be understood by those skilled in the art that various changes, omissions and additions may be made to that which is specifically disclosed herein without departing from the spirit and scope of the present invention.
This application claims the benefit of priority of U.S. Provisional Patent Application Ser. No. 61/559,337, filed on Nov. 14, 2011, and titled “FLUID MOVEMENT SYSTEM AND METHOD FOR DETERMINING IMPELLER BLADE ANGLES FOR USE THEREWITH,” which is incorporated by reference herein in its entirety.
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Number | Date | Country | |
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20130121804 A1 | May 2013 | US |
Number | Date | Country | |
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61559337 | Nov 2011 | US |