This disclosure relates generally to equipment utilized and operations performed in conjunction with a subterranean well and, in an example described below, more particularly provides for fluid pulse generation in wells.
It can be advantageous to be able to produce pressure and flow pulses in fluid flow through a tubular string in a well. For example, fluid pulses in a fluid flow can cause a “water hammer” effect and vibration of a tubular string, which can help to displace the tubular string through a horizontal section of a wellbore, prevent differential sticking or produce other desirable effects.
Therefore, it will be readily appreciated that improvements are continually needed in the art of generating fluid pulses in subterranean wells. It is among the objects of the present disclosure to provide such improvements to the art for use in any of a wide variety of different types of well operations.
Representatively illustrated in the drawings is a fluid pulse generation system 10 and associated method which can embody principles of this disclosure. However, it should be clearly understood that the system 10 and method are merely one example of an application of the principles of this disclosure in practice, and a wide variety of other examples are possible. Therefore, the scope of this disclosure is not limited at all to the details of the system 10 and method described herein and/or depicted in the drawings.
Referring specifically to
The tubular string 100 in the
As depicted in
During the drilling operation, a fluid 20 (sometimes referred to by those skilled in the art as “mud” or drilling fluid) is pumped into the wellbore 102 via the tubular string 100. The fluid 20 exits the tubular string 100 via nozzles (not shown) in the drill bit 104 and returns to surface via an annulus 108 formed between the tubular string and the wellbore 102.
It is important in this example to maintain the flow of the fluid 20 through the tubular string 100 during the drilling operation. For example, the flow of the fluid 20 can be used to operate the fluid motor 106 and thereby rotate the drill bit 104 (e.g., the fluid motor may be a Moineau or turbine type of fluid motor). Alternatively, or in addition, the flow of the fluid 20 may be used in operation of telemetry tools, stabilizers, reamers or other tools, or for well control.
In other examples (such as, in other types of well operations), there may be other reasons that it is desirable to maintain a flow of fluid through a tubular string. Therefore, it should be understood that the scope of this disclosure is not limited to any particular reason for maintaining the flow of a fluid through a tubular string in a well.
In the
The fluid pulse generation system 10 generates pulses in the flow of the fluid 20 through the tubular string 100 in the
Referring additionally now to
Referring specifically to
The fluid pulse generator 12 produces pulses in the flow of the fluid 20. Initially, flow of the fluid 20 through the bypass flow path 18 is blocked by a flow control device 22, so that all (or substantially all) of the fluid flows through the fluid pulse generator 12. However, if flow of the fluid 20 through the fluid pulse generator 12 should become blocked, or if it is desired to cease generation of the fluid pulses, the flow control device 22 can be opened to permit relatively unrestricted flow of the fluid 20 through the bypass flow path 18. In this manner, the flow of the fluid 20 through the system 10 can be maintained.
Referring additionally now to
The system 10 includes the fluid pulse generator 12 and the parallel bypass flow path 18 that will let the fluid 20 bypass the fluid motor 14 of the fluid pulse generator 12. The bypass flow path 18 can be considered to be incorporated into the fluid pulse generator 12, since the bypass flow path extends longitudinally through the rotor 26 of the fluid motor 14. Thus, it is not necessary for the bypass flow path 18 to be considered a separate element from the fluid pulse generator 12.
In this example, the flow control device 22 opens in response to differential pressure acting across the parallel flow path 18 (e.g., from the inlet 18a to the outlet 18b). This allows circulation through a bottom hole assembly including the fluid pulse generator 12 to be maintained, even if the fluid motor 14 of the fluid pulse generator becomes plugged, etc. For example, a rupture disc or a mechanically restrained valve or other type of flow control device 22 is used that responds to a predetermined differential pressure level that causes the flow path 18 to permanently open, thereby allowing the fluid 20 to flow through the bypass flow path 18.
The drawings depict a rotary fluid pulse generator 12 which has a Moineau fluid motor 14 driving a variable flow restrictor 16 that includes a moving element and a stationary element. As a rotor 26 of the fluid motor 14 orbits and rotates, an attached upper restrictor element 16a moves through open and closed positions relative to a fixed lower restrictor element 16b. The restrictor elements 16a,b also serve as a bearing set between rotary and fixed components of the fluid pulse generator 12.
There are two separate rupture disks 22a,b shown in the drawings as examples of suitable flow control devices for use in the system 10. Other suitable types of flow control devices include pressure relief valves, releasably secured pistons or sleeves, etc. The scope of this disclosure is not limited to use of any particular type of flow control device.
There is one rupture disk 22a at a lower end of the fluid pulse generator 12 that, when open, allows fluid 20 to bypass the upper and lower restrictor elements 16a,b and flow unimpeded through the fluid pulse generator. There is an annulus 24 that connects the area where fluid 20 is discharged from the fluid motor 14 to the rupture disk 22a in a lower connector 38 of the fluid pulse generator 12.
There is another rupture disk 22b installed in the top of the rotor 26 which is more specific to fluid pulse generators which have Moineau power sections. There is a tendency in Moineau power sections for the rubber to degrade or fail, causing flow to be blocked by plugging between the rotor and stator. Also, Moineau power sections are prone to seizing, making it difficult or impossible to pump fluid through the power section, effectively blocking flow through the motor and hence the BHA.
The rupture disk 22b shown at the top of the rotor 26 can be ruptured by applying a sufficient differential pressure across the fluid motor 14. This will allow fluid 20 to continue to pass through the fluid motor 14 via the bypass flow path 18, even if the motor becomes locked or plugged. The fluid motor 14 is inoperative after the rupture disk 22b has been opened by the pressure differential, since the fluid 20 can then flow through the bypass flow path 18, instead of between the rotor 26 and the stator 28.
The drawings depict the flow path 18 extending through a ported component 30 attached to the bottom of the rotor 26. In other examples, ports could be formed directly radially through the rotor 26, without need for a separate component attached to the bottom of the rotor. Additionally, the rupture disc 22b could be installed at the bottom of the rotor 26 or anywhere in the flow path 18 connecting area above the rotor to the area below the rotor. The bypass flow path 18 in other examples could be located within the stator 28, instead of the rotor 26.
Referring specifically now to
Referring specifically now to
After flowing between the rotor 26 and the stator 28, the fluid 20 flows through the annulus 24 to the ported component 30. The fluid 20 then flows inward through ports 42 formed radially through the component 30. From an interior of the component 30, the fluid 20 can flow through the upper restrictor element 16a.
Depending on a rotary position of the upper restrictor element 16a relative to the lower restrictor element 16b, the fluid 20 will either be able to flow relatively unrestricted between the upper and lower restrictor elements, or the flow from the upper restrictor element to the lower restrictor element will be blocked or at least substantially restricted. If the flow of the fluid 20 from the upper restrictor element 16a to the lower restrictor element 16b is relatively unrestricted, the fluid will flow from the variable flow restrictor 16 to the outlet 34 in the lower connector 38. However, if the flow of the fluid 20 from the upper restrictor element 16a to the lower restrictor element 16b is blocked or substantially restricted, a pressure pulse will be generated in the fluid flow, a “water hammer” effect will result in the fluid flow upstream of the variable flow restrictor 16 and vibration will result in the tubular string in which the fluid pulse generator 12 is connected.
Note that the rupture disk 22a initially isolates the annulus 24 from the outlet 34. In some examples, the rupture disk 22a could instead be a pressure relief valve, a releasably secured piston or sleeve, or another type of flow control device. The scope of this disclosure is not limited to use of any particular type of flow control device to isolate the annulus 24 from the outlet 34.
Referring specifically now to
With the rupture disk 22b preventing the fluid 20 from flowing through the upper end of the bypass flow path 18, the fluid must flow between the rotor 26 and the stator 28. However, if flow between the rotor 26 and the stator 28 becomes blocked or substantially restricted, a pressure differential can be applied across the rupture disk 22b. If the pressure differential is increased to a predetermined level, the rupture disk 22b will open and thereby permit the fluid 20 to flow through the bypass flow path 18.
Referring specifically now to
If the upper restrictor element 16a of the variable flow restrictor 16 is positioned relative to the lower restrictor element 16b so that relatively unrestricted flow is permitted between the restrictor elements, then the fluid 20 can flow to the outlet 34 in the lower connector 38, and into the tubular string downstream of the fluid pulse generator 12. However, if the upper restrictor element 16a is positioned so that flow between the restrictor elements 16a,b is blocked or substantially restricted, a pressure differential can be applied across the variable flow restrictor 16.
Pressure upstream of the variable flow restrictor 16 is communicated to the annulus 24 via the ports 42 in the component 30 (see
In summary, if the flow of the fluid 20 through the fluid pulse generator 12 becomes blocked or substantially restricted (such as, if the flow between the rotor 26 and the stator 28 is blocked), the upper rupture disk 22b can be opened by applying a predetermined pressure differential to thereby permit flow through the bypass flow path 18. If flow through the variable flow restrictor 16 is blocked or substantially restricted, the lower rupture disk 22a can be opened by applying a predetermined pressure differential to thereby permit flow from the bypass flow path 18 to the outlet 34. The predetermined pressure differentials needed to open the lower and upper rupture disks 22a,b may be the same or they may be different.
Referring specifically now to
Multiple flow paths 46 are formed through the restrictor element 16b. The flow paths 46 are in communication with each other via a recess 48 formed in an upper surface 50 of the restrictor element 16b (see
Referring specifically now to
Referring specifically now to
It may now be fully appreciated that the above disclosure provides significant advancements to the art of generating fluid pulses in subterranean wells. In examples described above, fluid pulses are generated by flowing a fluid 20 through a fluid motor 14 of the fluid pulse generator 12. If desired, the fluid flow can bypass the fluid motor 14 by applying a predetermined pressure differential across a flow control device 22. In some examples, the flow control device 22 can comprise two separate flow control devices 22a,b.
The above disclosure provides to the art a fluid pulse generator 12 for use in a subterranean well. In one example, the fluid pulse generator 12 can comprise: an inlet 32 and an outlet 34, a fluid motor 14 in fluid communication with the inlet 32 and the outlet 34, a bypass flow path 18 in fluid communication with the inlet 32 and the outlet 34, and a first flow control device 22b configured to permit flow through the bypass flow path 18 in response to a first predetermined pressure differential applied across the first flow control device 22b.
The fluid pulse generator 12 can also include a variable flow restrictor 16 including a restrictor element 16a rotatable by the fluid motor 14, and a second flow control device 22a configured to permit flow from the bypass flow path 18 to the outlet 34 in response to a second predetermined pressure differential applied across the variable flow restrictor 16. The second flow control device 22a may comprise a rupture disk having a side exposed to pressure in an annulus 24 which receives fluid 20 discharged from the fluid motor 14, and an opposite side exposed to pressure in the outlet 34.
The bypass flow path 18 may be in fluid communication with the annulus 24. The flow from the bypass flow path 18 to the outlet 34 may not pass through the variable flow restrictor 16 when the second flow control device 22a is open.
The bypass flow path 18 may extend longitudinally through a rotor 26 of the fluid motor 14. The first pressure differential may comprise a difference between pressure in the inlet 32 and pressure in the outlet 34.
A method of generating fluid pulses in a subterranean well is also provided to the art by the above disclosure. In one example, the method can include: connecting a fluid pulse generator 12 in a tubular string 100, flowing a fluid 20 through the fluid pulse generator 12 in the well, thereby generating the fluid pulses, and then applying a first predetermined pressure differential from an inlet 32 to an outlet 34 of the fluid pulse generator 12, thereby permitting flow of the fluid 20 through the fluid pulse generator 12 without generating the fluid pulses.
The step of permitting the flow of the fluid 20 through the fluid pulse generator 12 without generating the fluid pulses may include permitting the flow of the fluid 20 through a bypass flow path 18 from the inlet 32 to the outlet 34. The step of permitting the flow of the fluid 20 through the bypass flow path 18 may include permitting the flow of the fluid 20 longitudinally through a rotor 26 of a fluid motor 14 of the fluid pulse generator 12.
The step of permitting the flow of the fluid 20 through the fluid pulse generator 12 without generating the fluid pulses may include permitting the flow of the fluid 20 through a first flow control device 22b. The step of permitting the flow of the fluid 20 through the fluid pulse generator 12 without generating the fluid pulses may include applying a second predetermined pressure differential from the inlet 32 to the outlet 34.
The method may include permitting the flow of the fluid 20 through a second flow control device 22a in response to the step of applying the second predetermined pressure differential from the inlet 32 to the outlet 34. The step of applying the second predetermined pressure differential may include applying the second predetermined pressure differential across a variable flow restrictor 16 of the fluid pulse generator 12.
Also described above is a fluid pulse generation system 10 for use with a subterranean well. In one example, the system 10 can include a fluid pulse generator 12 which receives a flow of a fluid 20 through a tubular string 100 in the well. The fluid pulse generator 12 includes a fluid motor 14, a variable flow restrictor 16 driven by the fluid motor 14, and a bypass flow path 18. A predetermined pressure differential applied across the fluid motor 14 permits the flow of the fluid 20 through the bypass flow path 18.
The bypass flow path 18 may extend longitudinally through a rotor 26 of the fluid motor 14. The bypass flow path 18 may be in fluid communication with an annulus 24 that receives the flow of the fluid 20 from the fluid motor 14.
The predetermined pressure differential may open a flow control device 22 connected in the bypass flow path 18. The fluid pulse generator 12 may include first and second flow control devices 22a,b, the first flow control device 22b selectively permitting fluid communication between an inlet 32 of the fluid pulse generator 12 and the bypass flow path 18, and the second flow control device 22a selectively permitting fluid communication between the bypass flow path 18 and an outlet 34 of the fluid pulse generator 12.
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the above description of the representative examples, directional terms (such as “above,” “below,” “upper,” “lower,” “upward,” “downward,” etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly understood that the scope of this disclosure is not limited to any particular directions described herein.
The terms “including,” “includes,” “comprising,” “comprises,” and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as “including” a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term “comprises” is considered to mean “comprises, but is not limited to.”
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.
This application claims the benefit of the filing date of U.S. provisional application No. 63/001,601 filed on Mar. 30, 2020. The entire disclosure of the prior application is incorporated herein by this reference.
Number | Date | Country | |
---|---|---|---|
63001601 | Mar 2020 | US |