This application claims the benefit of priority of Japanese Patent Application No. 2004-107158, filed in Japan on Mar. 31, 2004 and Japanese Patent Application No. 2004-245164 filed in Japan on Aug. 25, 2004. The entire contents of each of these applications are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a fluid pump suitable for a cooling system that cools heat generating parts.
2. Description of the Related Art
Conventionally many existing fluid pumps for handling a liquid are provided with a motor having a rotor to which an impeller is integrally fixed for rotation together with the rotor, so that the pump vanes of the impeller serve to suction the liquid into a pump chamber via a suction port, and to discharge the liquid out of the pump chamber via a discharge port.
Such pumps can be incorporated in a cooling system that cools heat-generating parts, including a heat-receiving section that absorbs the heat of the heat-generating parts via a liquid refrigerant and a heat-dissipating section that dissipates the heat transferred to the liquid refrigerant, as a means of circulating the liquid refrigerant through the heat-receiving section and the heat-dissipating section. When the liquid refrigerant is circulated through a closed circuit, the cooling system further includes a reserve tank for storing reserve liquid refrigerant to compensate for a decrease in the liquid refrigerant due to evaporation, in addition to the heat-receiving section, heat-dissipating section and fluid pump, as disclosed in Japanese Published Unexamined Patent Application No. 2003-172286, Japanese Published Unexamined Patent Application No. 2003-161284, and Japanese Published Unexamined Patent Application No. 2003-124671 for example. A purpose of employing the reserve tank is to prevent degradation of the cooling performance, since a decrease in the amount of the liquid refrigerant by evaporation results in a lower cooling capacity.
In such a conventional cooling system including a fluid pump, however, the separately installed reserve tank incurs various drawbacks such as an increase in the number of parts as well as in over-all dimensions of the system, and also in the number of connecting points.
Therefore, an object of the present invention is to provide a fluid pump that can also serve as a reserve tank, and can hence eliminate the need of an additional reserve tank, thus to avoid an increase in the number of parts.
The present invention provides a pump comprising a case including a pump chamber for storing a liquid, a suction port and a discharge port provided on the case so as to communicate with the pump chamber, an impeller having pump vanes and rotatably placed in the pump chamber, which suctions a liquid into the pump chamber via the suction port and discharges the liquid out of the pump chamber via the discharge port by rotation, a motor for driving the impeller, installed in the case and having a stator and a rotor to which the impeller is integrally attached for rotating together, a reserve tank provided for storing spare liquid and located in the case but outside the pump chamber and formed so that a space independent of the pump chamber is defined by the reserve tank, a fluid path forming member arranged inside the reserve tank, including a discharge path communicating between the discharge port and the pump chamber, the fluid path forming member having a side, a communication hole which is formed in the side of the fluid path forming member so as to assume such a position that the communication hole faces an inside of the reserve thank of the fluid path forming member so that the communication hole communicates between the discharge path and the inside of the reserve tank, the communication hole being sized so that air in the pump chamber is allowed to flow therethrough into the reserve tank.
Since the fluid pump thus constructed includes a reserve tank inside the case, the fluid pump can provide a function of a reserve tank and thus eliminate the need to install an additional reserve tank.
Other objects, features and advantages of the present invention will become clear upon reviewing the following description of the embodiment with reference to the accompanying drawings, in which:
Referring to
As shown in
A portion of the reserve tank 6 is included in an area among the suction port 8, discharge port 9 and the pump chamber 5, where a fluid path forming member 10 (corresponding to the fluid path forming member), separately formed from the case body 3, is located. The fluid path forming member 10 includes an arc-shaped partition wall 11, a cylindrical suction path 12 to be engaged with the suction port 8 and a generally rectangular-cylindrically shaped discharge path 13 to be engaged with the discharge port 9, all of which are integrally formed, as shown in
The discharge path 13 is inclined inside the reserve tank 6 such that an end on the pump chamber side becomes higher than the other end, as shown in
The fluid path forming member 10 is provided with a first pressure protrusion 18 on a face of the partition wall 11 facing the pump chamber 5 side in a region between the suction path 12 and the discharge path 13. A second pressure protrusion 19 is located on an inner face of the cover 4, so as to radially extend from a position corresponding to the center of the pump chamber 5.
The case body 3 is provided with a stator housing 20, which is a portion recessed toward the cover 4 with an opening facing the opposite side of the cover 4 (downward in
In the pump chamber 5, a disc-shaped impeller 26 is rotatably installed. The axle 27 disposed at the center of the impeller 26 is rotatably supported by a bearing 28 located at a central portion of the stator housing 20. The impeller 26 includes a multitude of radially formed pump vanes 29 on a face thereof opposing the cover 4. When the impeller 26 rotates, the surface of the pump vanes 29 facing the cover 4 confronts the second pressure protrusion 19, and an outer circumferential edge face of the pump vanes 29 confronts the first pressure protrusion 18.
The impeller 26 also includes a short cylindrical portion 30 on the face opposing the case body 3, and a rotor 31 of the motor 22 is disposed along an inner circumferential surface of the cylindrical portion 30. The rotor 31 includes a short cylindrical rotor yoke 32 and a short cylindrical rotor magnet 33 located along an inner circumferential surface of the rotor yoke 32, such that an inner circumferential surface of the rotor magnet 33 is opposing an outer periphery of the teeth of the stator 23, via a peripheral wall 20a of the stator housing 20. The rotor magnet 33 is magnetized in 8 poles, for example.
Accordingly, the rotor 31 and the stator 23 constitute an outer-rotor type motor 22 which drives impeller 26, so that when the rotor 31 rotates the impeller 26 also rotates together with the rotor 31. The motor 22 can be rotated in both forward and backward directions. The opening of the stator housing 20 is closed with a cover (not shown).
Referring to
Now,
The case 42 includes therein a CPU 44 which is a heat-generating component, disposed so as to contact the cover 4 of the fluid pump 1. Here, the fluid pump 1 is placed with the cover 4 facing upward. The cover 4 also serves as a heat-receiving section to absorb the heat of the CPU 44, and hence the fluid pump 1 integrally includes the heat-receiving section. The case cover 43 includes therein a heat-dissipating section 45, which includes a fluid path (not shown) that serves as a passage for a cooling liquid (liquid refrigerant), and also an inlet 46 and outlet 47 communicating with the fluid path. The suction port 8 of the fluid pump 1 is connected to the outlet 47 via a connection tube 48, while the discharge port 9 of the fluid pump 1 is connected to the inlet 46 via a connection tube 49. The liquid refrigerant is sealed in inside the pump chamber 5 and reserve tank 6 of the fluid pump 1, as well as in the fluid path of the heat-dissipating section 45. The fluid path through which a liquid flows is a closed circuit.
Under such a structure, controlling power supply to the coil 25 of the motor 22 in the fluid pump 1 causes the impeller 26 to rotate together with the rotor 31 in a direction of the arrow A in
During this process, the liquid flowing through the pump chamber 5 of the fluid pump 1 absorbs the heat generated by the CPU 44 via the cover 4, to thereby cool the CPU 44. The liquid that has removed the heat from the CPU 44 dissipates the heat at the heat-dissipating section 45, thus to be cooled. The cooled liquid is again suctioned into the pump chamber 5 of the fluid pump 1, and removes the heat generated by the CPU 44. In this way, the liquid flowing through the fluid pump 1 prevents the CPU 44 from being overheated.
In the cooling system 40 thus configured, the cooling liquid flowing through the circuit decreases due to evaporation and so on, which may allow intrusion of a bubble (air) in the liquid. However, since the fluid path forming member 10 is provided with a communication hole 16 located on the upper face 13a of the discharge path 13, the bubble escapes through the communication hole 16 toward the upper gap 14 (inside the reserve tank 6), when the liquid carrying the bubble passes through the discharge path 13. This also causes the liquid inside the reserve tank 6 to be supplemented into the discharge path 13 through the communication holes 16 and 17. Consequently, a decrease in quantity of the liquid circulating through the fluid path can be effectively restrained.
Also, when introducing the cooling liquid through the liquid inlet 35 in this embodiment, it is preferable to rotate the motor 22 for driving the impeller 26 in a reverse direction (opposite to the arrow A). This causes the communication holes 16 and 17 on the discharge path 13 to serve as a suction inlet, so as to inject therethrough the liquid inside the reserve tank 6 into the pump chamber 5. Consequently, the liquid can be efficiently introduced.
Further, since the discharge path 13 is also provided with the communication hole 17 on the lower face 13b according to this embodiment, when the fluid pump 1 is placed such that the lower face 13b of the discharge path 13 faces upward (i.e. with the cover 4 facing downward), the communication hole 17 serves as the hole for separating gas and liquid. Accordingly, the fluid pump 1 equally performs the gas-liquid separating function even when placed upside down, thereby offering broader versatility in use.
Still further, in the cooling system 40 according to this embodiment, the fluid pump 1 includes therein the reserve tank 6, which eliminates the need to additionally install a reserve tank. This allows avoiding an increase in the number of parts and keeping the cooling system 40 from becoming oversized, and, furthermore, decreasing the number of connection points.
Referring to the communication holes 16 and 17 provided on the discharge path 13 disposed with an inclination in the reserve tank 6, the communication hole 16 on the upper face 13a is located close to the discharge port 9 (the left side) in
In this case, the upper and lower communication holes 16 and 17 are shifted along the longitudinal direction of the discharge path 13 such that the both holes are located where the corresponding gaps 14 and 15 have a major height. Therefore, the bubble included in the liquid running through the discharge path 13 can more easily escape into the corresponding gaps 14 and 15 irrespective of which of the communication holes 16 and 17 is disposed to face upward.
In a cooling system 50, a heat-receiving section 51 is a separate unit from the fluid pump 1. The discharge port 9 of the fluid pump 1 is connected to an inlet 51a of the heat-receiving section 51 via a connection pipe 52, while an outlet 51b of the heat-receiving section 51 is connected to an inlet 54a of a heat-dissipating section 54 via a connection pipe 53. The suction port 8 of the fluid pump 1 is connected to an outlet 54b of the heat-dissipating section 54 via a connection pipe 55. In other words, the fluid pump 1, the heat receiving section 51 and the heat-dissipating section 54 are connected via the connection pipes 52, 53 and 55, so as to constitute a closed loop as a passage for the cooling liquid. By the heat-receiving section 51, a heat-generating component (not shown) is disposed in contact therewith.
Under the system thus configured, when the fluid pump 1 is activated, the liquid in the heat-dissipating section 54 is suctioned into the pump chamber 5 of the fluid pump 1 through the connection pipe 55, and the liquid in the pump chamber 5 is discharged toward the connection pipe 52 through the discharge port 9. The liquid discharged toward the connection pipe 52 passes through the heat-receiving section 51 and is sent to the heat-dissipating section 54 via the connection pipe 53.
During this process, the liquid flowing through the heat-receiving section 51 absorbs the heat of the heat-generating component, to thereby cool the same. The liquid that has removed the heat from the heat-generating component dissipates the heat at the heat-dissipating section 54, thus to be cooled. The cooled liquid is again suctioned into the pump chamber 5 of the fluid pump 1, and discharged to the heat-receiving section 51 to remove the heat of the heat-generating component again. In this way, the cooling liquid circulates and thereby prevents the heat-generating component from being overheated. In this case also, when a bubble is produced in the liquid flowing through the fluid pump 1, the bubble can escape into the reserve tank 6 through the communication holes 16 and 17 in the fluid pump 1, which causes the same amount of liquid as the bubble to be supplemented into the discharge path 13 out of the reserve tank 6.
In the cooling system 50 according to the third embodiment also, the fluid pump 1 includes therein the reserve tank 6, which eliminates the need to additionally install a reserve tank. This allows avoiding an increase in the number of parts and keeping the cooling system 50 from becoming oversized, and further decreasing the number of connection points.
Now
A fluid pump 60 is provided with a different number of liquid inlets at different positions from the fluid pump 1 of the first embodiment. Referring to
The first liquid inlet 61 is provided so as to communicate in and outside (outside the case 2) of the reserve tank 6, and can be tightly closed via a screw 64 that serves as a sealing cap, via an O-ring 63 serving as a sealing means. As shown in
The second liquid inlet 62 is provided so as to communicate in and outside (outside the case 2) of the pump chamber 5, and can be tightly closed via a screw 67 that serves as a sealing cap, via an O-ring 66 serving as a sealing means. As shown in
When incorporating the fluid pump 60 thus configured in the cooling system 40 as in the first embodiment, the suction port 8 of the fluid pump 60 is connected to the outlet 47 of the heat-dissipating section 45 via the connection tube 48, while the discharge port 9 is connected to the inlet 46 of the heat-dissipating section 45 via the connection tube 49, as shown in
When introducing a cooling liquid into the fluid path of the cooling system 40, the fluid pump 60 is oriented such that the first and the second liquid inlets 61 and 62 are located at an upper position as shown in
Also, since the liquid deposit 68 is provided above the pump chamber 5 close to the second liquid inlet 62 communicating with the pump chamber 5, the liquid flows more slowly in the liquid deposit 68, than a flow velocity of the liquid inside the pump chamber 5, when the impeller 26 is rotating. Accordingly, the air (bubble) in the liquid flowing in the pump chamber 5 becomes more apt to be discharged outward through the second liquid inlet 62, when passing by the liquid deposit 68. Further, since the upper inner wall 65 of the reserve tank 65 is inclined upward toward the first liquid inlet 61, the air inside the reserve tank 6 can be easily led thereto, thus to be discharged outward.
Once the cooling liquid is filled in the fluid path of the cooling system 40 as described above, the first and the second liquid inlets 61 and 62 are tightly closed with the sealing screws 64 and 67 respectively. Then the cooling system 40 is incorporated in the personal computer 41 as shown in
The arrangement as the fourth embodiment provides the following advantageous effects in particular. The case 2 of the fluid pump 60 is provided with the first liquid inlet 61 communicating with the inside of the reserve tank 6 and the second liquid inlet 62 communicating with the inside of the pump chamber 5. Accordingly, when introducing a liquid through the first liquid inlet 61, air remaining in the pump chamber 5 and in the fluid path communicating therewith can be efficiently discharged outward through the second liquid inlet 62 communicating with the pump chamber 5, and air present in the reserve tank 6 can be easily discharged outward through the first liquid inlet 61.
If, for example, only the first liquid inlet 61 were provided, without the second liquid inlet 62, the air remaining in the pump chamber 5 and in the fluid path communicating therewith would not be discharged until it is finally discharged through the first liquid inlet 61 after having been led into the reserve tank 6 through the communication holes 16 and 17.
On the other hand according to this embodiment, since the air remaining in the pump chamber 5 and in the fluid path communicating therewith can be efficiently discharged outward through the second liquid inlet 62 communicating with the pump chamber 5, the cooling liquid can be filled substantially in the entirety of the space for accommodating the liquid in the cooling system 40. Consequently, the reserve tank 6 for storing spare liquid can be made into the smallest possible dimensions, which allows reducing the size of not only the reserve tank but also the overall cooling system 40 including the reserve tank 6.
Also, the upper inner wall 65 of the reserve tank 6 is inclined upward toward the first liquid inlet 61 when the case 2 of the fluid pump 60 is oriented such that the first liquid inlet 61 is located at an upper position. Therefore, when introducing the liquid into the system, air present in the reserve tank 6 ascends inside the reserve tank 6 and is then led to the first liquid inlet 61 along the slope of the upper inner wall 65 of the reserve tank 6, thus to be discharged outward through the first liquid inlet 61. This allows the cooling liquid to be filled substantially in the entirety of the space in the reserve tank 6, and thereby reducing the size of not only the reserve tank but also the overall cooling system 40 including the reserve tank 6.
Also, since the liquid deposit 68 is provided between the pump chamber 5 and the tip portion 67a of the screw 67 for sealing the second liquid inlet 62 from the outside, the liquid flows more slowly in the liquid deposit 68, than a flow velocity of the liquid inside the pump chamber 5, when the impeller 26 inside the pump chamber 5 is rotating. Accordingly, the air (bubble) in the liquid flowing in the pump chamber 5 becomes more apt to be discharged outward through the second liquid inlet 62, when passing by the liquid deposit 68. Moreover, the liquid deposit 68 has a larger opening area on the side of the pump chamber 5 than on the side of the screw 67, which makes it easier for the air in the liquid flowing inside the pump chamber 5 to proceed to the second liquid inlet 62 upon passing by the liquid deposit 68.
Referring to the fourth embodiment described above, only one of the communication holes 16 and 17 may be provided on the fluid path forming member 10, and a portion corresponding to the fluid path forming member 10 may be integrally formed with the case body 3. Also, the number of the first liquid inlet 61 communicating with the reserve tank 6 and the second liquid inlet 62 communicating with the pump chamber 5 is not limited to only one each, but two or more of either may be provided.
In the third modification example according to
In the fourth modification example according to
All of the first to the fourth modification examples provide similar advantageous effects as the foregoing fourth embodiment.
The present invention is not limited to the foregoing description, but various modifications or expansions may be made.
To cite a few examples, the rotor 31 of the motor 22 for driving the impeller 26 may be located outside the pump chamber 5.
Also, the suction path 12 may be integrally formed with the case body 3, so that the fluid path forming member 10 only includes the discharge path 13.
The foregoing description and drawings are merely illustrative of the principles of the present invention and are not to be construed in a limiting sense. Various changes and modifications will become apparent to those of ordinary skill in the art. All such changes and modifications are seen to fall within the scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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2004-107158 | Mar 2004 | JP | national |
2004-245164 | Aug 2004 | JP | national |
Number | Name | Date | Kind |
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7124775 | Chang | Oct 2006 | B2 |
20030188765 | Christenson et al. | Oct 2003 | A1 |
20030214786 | Niwatsukino et al. | Nov 2003 | A1 |
20040025604 | Call et al. | Feb 2004 | A1 |
20040042176 | Niwatsukino et al. | Mar 2004 | A1 |
20040050533 | Chesser et al. | Mar 2004 | A1 |
Number | Date | Country |
---|---|---|
2003-124671 | Apr 2003 | JP |
2003-161284 | Jun 2003 | JP |
2003-172286 | Jun 2003 | JP |
2003172287 | Jun 2003 | JP |
Number | Date | Country | |
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20050249609 A1 | Nov 2005 | US |