The present invention relates generally to improvements for a pot and pan, or other, similar, washing machine. More specifically, the present invention is concerned with a fluid pump offshoot for debris diversion and collection.
Pot and pan washing machines, of the type used in restaurants, institutions and other eating facilities often involve a large wash tank or basin in which water or other cleaning fluid is circulated to provide a continuous motion rolling wash action for the pots and pans and other “wares” (i.e. pots, pans, utensils, flatware/silverware, etc.). One such continuous motion style pot and pan washing machine is described in U.S. Pat. No. 4,773,436 issued to Cantrell et al., the entire disclosure of which is incorporated herein by reference. The machine of Cantrell includes a wash tank with multiple flow directional openings (e.g. jets, nozzles, etc.) evenly spaced apart at an elevated position along the rear wall of the wash tank. The tank is filled with fluid (i.e. water, detergent, etc.) to a level above the position of the flow directional openings. Pots and pans are placed in the wash tank, and a wash pump is activated to draw fluid from within the wash tank and direct it through the flow directional openings to create a jet stream. Each flow directional opening directs its jet stream toward the bottom wall of the wash tank, the bottom wall then deflects the jet stream upward and towards the front wall of the tank. The front wall then deflects the upward moving jet stream towards the rear wall of the tank, and the rear wall deflects the jet stream downward and back towards the front wall along the bottom wall. The combination of deflections of the jet stream from the bottom, front and rear walls provides a rolling washing action within the wash tank. Typically, the rolling wash action is continuous through the washing cycle of the machine, and wares are unloaded and loaded during the washing period as they are deemed clean by an operator of the machine. In this manner, multiple loads of wares are cleaned during a single washing period.
Although the prior art pot and pan washing machine disclosed in U.S. Pat. No. 4,773,436 provides an exceptional wash action, many of the components discussed above hinder the overall efficiency and performance of the machine. The inventions disclosed in U.S. application Ser. Nos. 09/947,484; 09/947,485; 10/744,666, and 12/781,750, the entire disclosures of which are incorporated herein by reference, provide components that greatly increase the overall efficiency and performance of the machine, including improvements to the intake and discharge manifolds, jets (flow directional openings), pump and system assembly methods. Notwithstanding, none of the prior art machines, systems or methods provide a simple and/or effective mechanism for filtering out and collecting debris in the form of solid and semi-solid particulate that can tend to accumulate in the wash fluid over time.
Debris is removed from the pots, pans and other utensils being cleaned in the wash basin/tank prior to being loaded into the wash basin/tank. Any debris that does not get removed becomes integrated with the fluid and fluid flow through the system in the form of solid and semi-solid particulate. Over time, as debris accumulates, it is unsightly, potentially reduces the effective cleaning power of the wash fluid and, eventually, could clog the system. Excessive amounts of this debris will ultimately cause the operator to use excessive time to keep the system clean. Excessive amounts of debris could arise from heavy and/or misuse of the system. While a process of periodically draining, cleaning/removing debris buildup, and refilling the wash basin is an adequate, expected and, at a certain point, required, solution, it would be beneficial to provide a system, and related methods that will reduce the frequency of downtime required for draining, cleaning, and refilling the wash basin and/or reduce the amount of unsightly debris within the wash fluid.
The instant invention provides a system and methods of collecting solids (semi-solids or other particulate) from a washing machine wash tank in which a filtration opening is associated with an outlet side of a pump that circulates fluid within the washing machine wash tank. In preferred embodiments, a portion of the volume of fluid displaced by the pump is diverted by the opening through a particulate separation (or collection) device and returned to the wash tank after particulate within the fluid has been separated from the diverted portion of the fluid volume. The particulate is retained with the particulate separation (or collection) device as the fluid is returned to the wash tank via a discharge of the particulate separation (or collection) device. In some embodiments, the filtration opening will divert a substantial amount of fluid containing solid and/or semi-solid particulate debris from the fluid flow. In some embodiments, the opening comprises a fluid pump volute offshoot.
In preferred embodiments of the instant invention, the wash tank includes at least one flow directional opening associated with an outlet side of the pump for directing a jet stream of fluid into the wash tank from the pump. The wash tank further includes an intake manifold associated with the inlet side of the pump for withdrawing fluid from within the wash tank and into the pump.
In some embodiments, the separation or collection device of the instant invention returns the diverted portion of the volume of fluid displaced by the pump to the wash tank without requiring any force, additional pumping etc., other than the initial pumping force/step that diverted the fluid to the separation or collection device. In some such embodiments, the diverted portion of the volume of fluid displaced by the pump is returned to the wash tank from the separation or collection device via gravity.
In some embodiments, the particulate separation or collection device is configured to separate at least a substantial amount of any debris, soils, solid and/or semi-solid particulate from the diverted portion of the volume of displaced fluid. It will be appreciated that the particulate separation or collection device in some embodiments may not result in separations or collection of all particulates from the diverted portion of the fluid. It will further be appreciated that in some embodiments, particulate may remain in the portion of the displaced fluid volume that is not diverted to the particulate separation or collection device.
In some preferred embodiments, the pump comprises a centrifugal pump. In some such embodiments, the filtration opening is located within the housing of the pump, at an outer perimeter of the pressure side of a volute of the centrifugal pump. The centrifugal force acting on particulate within the fluid results in the particulate congregating toward the perimeter in generally higher concentrations than otherwise generally present within the volume of fluid displaced by the pump.
It will be appreciated that in some embodiments the filtration opening may be included at a location that is not within the pump housing, such as in the discharge of the pump and/or generally adjacent to the pump. In some such embodiments, the filtration opening is located at a position at the outlet side of the pump in which a generally higher concentration of particulate is present than is otherwise present within the volume of fluid displaced by said pump.
In some embodiments of the instant invention, the particulate separation or collection device is removably mounted within the diverted portion of the volume of the displaced fluid. In some such embodiments, the particulate separation or collection device is removably mounted to a wall of the wash tank. In some such embodiments, the particulate separation or collection device is removably mounted at least partially within a cavity formed in the wall of the wash tank. In some such embodiments, the particulate separation or collection device is capable of removal from the diverted portion of the displaced volume of fluid without requiring any adjustment to the flow of the diverted portion of fluid.
In some embodiments the particulate separation or collection device is located generally above the surface plane of fluid within the wash tank during normal operation of said washing machine. This allows the diverted portion of the fluid to be easily returned to the wash tank via gravity.
As a result of the fact that a portion of the displaced fluid is diverted into the separation or collection device, the remainder of the displaced fluid is allowed to circulate normally through the wash tank (e.g. through flow directional openings into the wash tank). Thus, in the event the separation or collection device becomes overloaded or clogged due to particulate build-up, the normal operation of the washing machine is not impacted. Furthermore, the separation or collection device may be removed for cleaning and/or reinserted into position during operation of the washing machine without any impact on the normal operation of the machine.
The foregoing and other objects are intended to be illustrative of the invention and are not meant in a limiting sense. Many possible embodiments of the invention may be made and will be readily evident upon a study of the following specification and accompanying drawings comprising a part thereof. Various features and subcombinations of invention may be employed without reference to other features and subcombinations. Other objects and advantages of this invention will become apparent from the following description taken in connection with the accompanying drawings, wherein is set forth by way of illustration and example, an embodiment of this invention and various features thereof.
A preferred embodiment of the invention, illustrative of the best mode in which the applicant has contemplated applying the principles of the present general inventive concept, is set forth in the accompanying description and is shown in the drawings and is particularly and distinctly pointed out and set forth in the appended claims.
As required, a detailed embodiment of the present invention is disclosed herein; however, it is to be understood that the disclosed embodiment is merely exemplary of the principles of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
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In the foregoing description, certain terms have been used for brevity, clearness and understanding; but no unnecessary limitations are to be implied therefrom beyond the requirements of the prior art, because such terms are used for descriptive purposes and are intended to be broadly construed. Moreover, the description and illustration of the inventions is by way of example, and the scope of the inventions is not limited to the exact details shown or described.
Although the foregoing detailed description of the present invention has been described by reference to an exemplary embodiment, and the best mode contemplated for carrying out the present invention has been shown and described, it will be understood that certain changes, modification or variations may be made in embodying the above invention, and in the construction thereof, other than those specifically set forth herein, may be achieved by those skilled in the art without departing from the spirit and scope of the invention, and that such changes, modification or variations are to be considered as being within the overall scope of the present invention. Therefore, it is contemplated to cover the present invention and any and all changes, modifications, variations, or equivalents that fall with in the true spirit and scope of the underlying principles disclosed and claimed herein. Consequently, the scope of the present invention is intended to be limited only by the attached claims, all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Having now described the features, discoveries and principles of the invention, the manner in which the invention is constructed and used, the characteristics of the construction, and advantageous, new and useful results obtained; the new and useful structures, devices, elements, arrangements, parts and combinations, are set forth in the appended claims.
It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.
This application is a continuation application of co-pending U.S. patent application Ser. No. 13/367,179, filed Feb. 6, 2012, now U.S. Pat. No. 9,427,131, which claims priority pursuant to 35 U.S.C. 119(e) to U.S. Provisional Patent Application Ser. No. 61/439,751, filed Feb. 4, 2011, the entire disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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61439751 | Feb 2011 | US |
Number | Date | Country | |
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Parent | 13367179 | Feb 2012 | US |
Child | 15250528 | US |