The present invention relates to a method and apparatus for pumping fluids.
Internal combustion engines have many moving parts, and a number of these parts slide against each other with very tight tolerances. As such, these parts require lubrication to allow them to slide against one another and prevent the parts from becoming damaged.
Lubrication of the pistons of the engine is particularly important. As the pistons reciprocate in the cylinders as many as several thousand times per minute, they slide against the cylinder walls. In addition, the connection between the piston and the control rod (known as the “wrist pin”) is subjected to sliding friction as the angle between the piston and the control rod changes throughout the engine cycle. It is important to deliver adequate lubricant to these sites, to ensure proper functioning of the engine.
A lubricant pump is typically employed to provide a regular supply of lubricant to these and other parts of the engine. The pump supplies lubricant simultaneously to suitable locations within the engine so that the lubricant reaches the sites where lubrication is required. For example, in a two-stroke engine, lubricant may be supplied to the air intake system of each cylinder, at a point upstream from the reed valve. The air intake system of the engine carries the lubricant into the combustion chamber of the cylinder, where it provides lubrication between the piston and the cylinder wall. Lubricant may also be provided to nozzles that are oriented to spray the lubricant on the wrist pin of each piston. The pump would supply lubricant to each of these locations, to ensure that they remain lubricated.
However, prior art pumps have a number of drawbacks. Pumps typically include check valves to ensure that the lubricant is pumped in the intended direction, toward the surfaces that require lubrication, and to restrict the flow of lubricant in the opposite direction. These check valves are susceptible to sticking at cold temperatures, resulting in irregular or insufficient supply of lubricant. In addition, lubricant must be supplied to a number of areas at the same time, particularly in engines having several cylinders, each with a piston requiring lubrication. For example, if the engine has four cylinders, the pump must supply lubricant to eight separate locations: four pistons and four wrist pins. Pumping lubricant to eight places simultaneously reduces the quantity of lubricant that can be supplied to each location, and thereby reduces the effectiveness of the lubrication.
Therefore, there is a need for a way of providing lubrication to portions of an engine.
It is an object of the present invention to ameliorate at least some of the inconveniences present in the prior art.
It is also an object of the present invention to provide a pump without check valves that are susceptible to sticking at low temperatures.
It is also an object of the present invention to provide a pump that delivers lubricant sequentially to more than one location.
In one aspect, the invention provides a piston pump, comprising a housing. A rotor assembly is rotatably disposed in the housing. The rotor assembly comprises a rotor. A pumping chamber is disposed in the rotor. A piston is slidably disposed within the pumping chamber and movable between a first position and a second position therein. The housing comprises a first housing inlet and a second housing inlet selectively fluidly communicating with the pumping chamber. The housing comprises a first housing outlet and a second housing outlet selectively fluidly communicating with the pumping chamber. An inlet cam assembly is fixedly disposed in the housing. The inlet cam assembly has first and second inlet cam lobes operative to move the piston to the first position. An outlet cam assembly is fixedly disposed in the housing. The outlet cam assembly has first and second outlet cam lobes operative to move the piston to the second position. The rotor is rotatable sequentially between first, second, third and fourth positions relative to the housing. When the rotor is in the first position: the pumping chamber is in fluid communication with the first housing inlet and in fluid isolation from the second housing inlet and from the first and second housing outlets; and the first inlet cam lobe urges the piston toward the first position to draw fluid into the pumping chamber via the first housing inlet. When the rotor is in the second position: the pumping chamber is in fluid communication with the first housing outlet and in fluid isolation from the first and second housing inlets and from the second housing outlet; and the first outlet cam lobe urges the piston to the second position to expel fluid out of the pumping chamber via the first housing outlet. When the rotor is in the third position: the pumping chamber is in fluid communication with the second housing inlet and in fluid isolation from the first housing inlet and from the first and second housing outlets; and the second inlet cam lobe urges the piston toward the first position to draw fluid into the pumping chamber via the second housing inlet. When the rotor is in the fourth position: the pumping chamber is in fluid communication with the second housing outlet and in fluid isolation from the first housing outlet and the first and second housing inlets; and the second outlet cam lobe urges the piston to the second position to expel fluid out of the pumping chamber via the second housing outlet.
In a further aspect, the housing is generally symmetric about a central longitudinal axis of symmetry.
In a further aspect, the rotor is rotatable about the central longitudinal axis of symmetry.
In a further aspect, the inlet cam is concentric with the central longitudinal axis of symmetry.
In a further aspect, the outlet cam is concentric with the central longitudinal axis of symmetry.
In a further aspect, the housing further comprises a third housing inlet selectively fluidly communicating with the pumping chamber. The housing further comprises a third housing outlet selectively fluidly communicating with the pumping chamber. The inlet cam assembly further comprises a third inlet cam lobe. The outlet cam assembly further comprises a third outlet cam lobe. When the rotor is in the first, second third and fourth positions, the pumping chamber is in fluid isolation from the third housing inlet and the third housing outlet. The rotor is further rotatable between fifth and sixth positions relative to the housing. When the rotor is in the fifth position: the pumping chamber is in fluid communication with the third housing inlet and in fluid isolation from the first and second housing inlets and from the first, second and third housing outlets; and the third inlet cam lobe urges the piston toward the first position to draw fluid into the pumping chamber via the third housing inlet. When the rotor is in the sixth position: the pumping chamber is in fluid communication with the third housing outlet and in fluid isolation from the first, second and third housing inlets and from the first and second housing outlets; and the third outlet cam lobe urges the piston to the second position to expel fluid out of the pumping chamber via the third housing outlet.
In a further aspect, the pumping chamber is a first pumping chamber. The piston is a first piston. The chamber inlet is a first chamber inlet. The chamber outlet is a first chamber outlet. A second pumping chamber is disposed in the rotor. A second piston is slidably disposed within the second pumping chamber and movable between a first position and a second position therein. The housing further comprises a third housing inlet and a fourth housing inlet selectively fluidly communicating with the second pumping chamber. The housing further comprises a third housing outlet and a fourth housing outlet selectively fluidly communicating with the second pumping chamber. The rotor is further rotatable between fifth, sixth, seventh and eighth positions relative to the housing. When the rotor is in the fifth position: the second pumping chamber is in fluid communication with the third housing inlet and in fluid isolation from the fourth housing inlet and from the third and fourth housing outlets; and the first inlet cam lobe urges the second piston toward the first position to draw fluid into the second pumping chamber via the third housing inlet. When the rotor is in the sixth position: the second pumping chamber is in fluid communication with the third housing outlet and in fluid isolation from the third and fourth housing inlets and from the fourth housing outlet; and the first outlet cam lobe urges the second piston to the second position to expel fluid out of the second pumping chamber via the third housing outlet. When the rotor is in the seventh position: the second pumping chamber is in fluid communication with the fourth housing inlet and in fluid isolation from the third housing inlet and from the third and fourth housing outlets; and the second inlet cam lobe urges the second piston toward the first position to draw fluid into the second pumping chamber via the fourth housing inlet. When the rotor is in the eighth position: the second pumping chamber is in fluid communication with the fourth housing outlet and in fluid isolation from the third housing outlet and the third and fourth housing inlets; and the second outlet cam lobe urges the second piston to the second position to expel fluid out of the second pumping chamber via the fourth housing outlet.
In a further aspect, the third housing inlet is the first housing inlet. The fourth housing inlet is the second housing inlet.
In a further aspect, the fifth position is the first position. The sixth position is the second position. The seventh position is the third position. The eighth position is the fourth position.
In an additional aspect, the invention provides a method of distributing fluid via a pump. The pump has a housing. A rotor is rotatably disposed within the housing. The rotor has a pumping chamber disposed therein. A piston is slidably disposed within the pumping chamber. The housing has a first housing inlet and a second housing inlet selectively fluidly communicating with the pumping chamber. The housing has a first housing outlet and a second housing outlet selectively fluidly communicating with the pumping chamber. The method comprises: rotating the rotor to a first position providing: fluid communication between the pumping chamber and the first housing inlet; fluid isolation between the pumping chamber and the second housing inlet; fluid isolation between the pumping chamber and the first and second housing outlets; and actuation of the piston to draw fluid into the pumping chamber via the first housing inlet; rotating the rotor to a second position providing: fluid communication between the pumping chamber and the first housing outlet; fluid isolation between the pumping chamber and the second housing outlet; fluid isolation between the pumping chamber and the first and second housing inlets; and actuation of the piston to expel fluid out of the pumping chamber via the first housing outlet; rotating the rotor to a third position providing: fluid communication between the pumping chamber and the second housing inlet; fluid isolation between the pumping chamber and the first housing inlet; fluid isolation between the pumping chamber and the first and second housing outlets; and actuation of the piston to draw fluid into the pumping chamber via the second housing inlet; and rotating the rotor to a fourth position providing: fluid communication between the pumping chamber and the second housing outlet; fluid isolation between the pumping chamber and the first housing outlet; fluid isolation between the pumping chamber and the first and second housing inlets; and actuation of the piston to expel fluid out of the pumping chamber via the first housing outlet.
In a further aspect, the housing is generally symmetric about a central longitudinal axis of symmetry. Rotating the rotor comprises rotating the rotor about an axis coaxial with the central longitudinal axis of symmetry.
In a further aspect, the housing further comprises a third housing inlet selectively fluidly communicating with the pumping chamber and a third housing outlet selectively fluidly communicating with the pumping chamber. The inlet cam assembly further comprises a third inlet cam lobe. The outlet cam assembly further comprises a third outlet cam lobe. Rotating the rotor to any of the first, second, third and fourth positions further provides fluid isolation from the third housing inlet and the third housing outlet. The method further comprises: rotating the rotor to a fifth position providing: fluid communication between the pumping chamber and the third housing inlet; fluid isolation between the pumping chamber and the first and second housing inlets; fluid isolation between the pumping chamber and the first, second and third housing outlets; and actuation of the piston to draw fluid into the pumping chamber via the third housing inlet; and rotating the rotor to a sixth position providing: fluid communication between the pumping chamber and the third housing outlet; fluid isolation between the pumping chamber and the first and second housing outlet; fluid isolation between the pumping chamber and the first, second and third housing inlets; and actuation of the piston to expel fluid out of the pumping chamber via the third housing outlet.
In a further aspect, the pumping chamber is a first pumping chamber. The piston is a first piston. The chamber inlet is a first chamber inlet. The chamber outlet is a first chamber outlet. The rotor further comprises a second pumping chamber disposed therein. A second piston is slidably disposed within the second pumping chamber. The housing further comprises a third housing inlet and a fourth housing inlet selectively fluidly communicating with the second pumping chamber. The housing further comprises a third housing outlet and a fourth housing outlet selectively fluidly communicating with the second pumping chamber. The method further comprises: rotating the rotor to a fifth position providing: fluid communication between the second pumping chamber and the third housing inlet; fluid isolation between the second pumping chamber and the fourth housing inlet; fluid isolation between the second pumping chamber and the third and fourth housing outlets; and actuation of the second piston to draw fluid into the second pumping chamber via the third housing inlet; rotating the rotor to a sixth position providing: fluid communication between the second pumping chamber and the third housing outlet; fluid isolation between the second pumping chamber and the third and fourth housing inlets; fluid isolation between the second pumping chamber and the fourth housing outlet; and actuation of the second piston to expel fluid out of the second pumping chamber via the third housing outlet; rotating the rotor to a seventh position providing: fluid communication between the second pumping chamber and the fourth housing inlet; fluid isolation between the second pumping chamber and the third housing inlet; fluid isolation between the second pumping chamber and the third and fourth housing outlets; and actuation of the second piston to draw fluid into the second pumping chamber via the fourth housing inlet; and rotating the rotor to an eighth position providing: fluid communication between the second pumping chamber and the fourth housing outlet; fluid isolation between the second pumping chamber and the third housing outlet; fluid isolation between the second pumping chamber and the third and fourth housing inlets; and actuation of the second piston to expel fluid out of the second pumping chamber via the fourth housing outlet.
For the purposes of this application, the terms “radial”, “axial” and “tangential” are defined with respect to the axis of rotation of the rotor. Thus, “radial” refers to a direction toward or away from the axis of rotation and perpendicular to the axis of rotation, “axial” refers to a direction along or parallel to the axis of rotation, and “tangential” refers to a direction perpendicular to the radial direction and not along or parallel to the axial direction.
Embodiments of the present invention each have at least one of the above-mentioned objects and/or aspects, but do not necessarily have all of them. It should be understood that some aspects of the present invention that have resulted from attempting to attain the above-mentioned objects may not satisfy these objects and/or may satisfy other objects not specifically recited herein.
Additional and/or alternative features, aspects, and advantages of embodiments of the present invention will become apparent from the following description, the accompanying drawings, and the appended claims.
For a better understanding of the present invention, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
Referring generally to
The pump 10 includes a housing 11 composed of a base plate 12 and a cover 14. The pump 10 is driven by an electric motor 16 via an adapter plate 15 (seen in
Referring to
Referring now to
Referring to
Referring to
Referring generally to
In
Referring to
As the rotor 20 continues to rotate, it enters a third position wherein the chamber inlet 42 is aligned with a second one of the housing inlets 50. In this position, the pumping chamber 40 is in fluid communication with the second housing inlet 50 and in fluid isolation from the remaining housing inlets 50 and from all of the housing outlets 32. The inlet cam lobes 48 are positioned relative to the housing inlets 50 such that when the rotor 20 is in the third position, a second one of the inlet cam lobes 48 abuts against the piston follower 26 and urges the piston follower 26 radially outward, thereby moving the piston body 24 to the first position to increase the volume of the pumping chamber 40 as shown in
As the rotor 20 continues to rotate, it enters a fourth position wherein the chamber outlet 44 is aligned with a second one of the housing outlets 32. In this position, the pumping chamber 40 is in fluid communication with the second housing outlet 32 and in fluid isolation from the remaining housing outlets 32 and from all of the housing inlets 50. The outlet cam lobes 54 are positioned relative to the housing outlets 32 such that when the rotor 20 is in the fourth position, a second one of the outlet cam lobes 54 abuts against the piston follower 26 and urges the piston follower 26 radially inward, thereby moving the piston body 24 to the second position to decrease the volume of the pumping chamber 40 as shown in
In the event that the pump 10 has more than two housing inlets 50 and more than two housing outlets 32, each of the housing inlets 50 and each of the housing inlets 32 will sequentially come into fluid communication with the pumping chamber 40 as the rotor 20 continues to rotate. In this manner, the piston 22 will sequentially draw lubricant into the pumping chamber 40 from each housing inlet 50, and expel the lubricant out of the pumping chamber 40 via a respective housing outlet 32.
Referring now to
The pump 110 includes a housing (not shown) composed of a base plate and a cover 114. The pump 110 is driven in the same manner as the pump 10 of
The rotor 120 functions similarly to the rotor 20 of
Each of the pistons 122, 123 is actuated when the inlet cam lobes 148 of the inlet cam ring 146, and the outlet cam lobes (not shown) act on the piston followers 126, 127 as will be described below in further detail. Each of the six inlet cam lobes 148 and each of the six outlet cam lobes actuates both pistons 122 and 123 via the respective piston followers 126 and 127. It is contemplated that each piston 122 and 123 may alternatively be actuated by a separate set of inlet and outlet cam lobes.
In this embodiment, the piston 122 draws lubricant from the housing inlets 150 and expels the lubricant through the housing outlets 132; the piston 123 draws lubricant from the housing inlets 151 and expels the lubricant through the housing outlets 133. It is contemplated that the inlet plate 128 may alternatively have only the housing inlets 150. In this alternative embodiment, the chamber inlets 142 and 143 would be appropriately positioned to align with the housing inlets 150 as the rotor 120 rotates. It is further contemplated that the cover 114 may alternatively have only the housing outlets 132. In this alternative embodiment, the chamber outlets 144 and 145 would be appropriately positioned to align with the housing outlets 132 as the rotor 120 rotates.
It is further contemplated that there may be more or fewer housing inlets 150, 151, more or fewer housing outlets 132, 133, more or fewer inlet cam lobes 148 and more or fewer outlet cam lobes, as long as whenever any piston is actuated by an inlet cam lobe, its corresponding chamber inlet is in alignment with a housing inlet, and whenever any piston is actuated by an outlet cam lobe, its corresponding chamber outlet is in alignment with a housing outlet.
It should be understood that the pump 110 is capable of delivering lubricant to as many as twelve different locations, which can be suitable for a six-cylinder two-stroke engine (not shown). The lubricant output from each of the six housing outlets 132 could be transmitted to a location upstream of each of the intake reed valves (not shown) of the respective pistons, and the lubricant output from each of the six housing outlets 133 could be transmitted to nozzles (not shown) aimed at the six wrist pins (not shown) of the respective pistons (not shown). It is contemplated that the lubricant may instead be transmitted to any other location where lubrication is desired. It is further contemplated that the two pistons 122 and 123 can have different dimensions, such that each piston pumps different volumes of lubricant. In this manner, different locations that require different quantities of lubricant can be supplied accordingly.
The functioning of the pump 110 is similar to the functioning of the pump 10, and will not be described separately in detail.
Referring now to
The pump 210 includes a housing (not shown) composed of a base plate (not shown) and a cover 214. The pump 210 is driven in the same manner as the pump 10 of
Each of the pistons 222 is actuated when the inlet cam lobes 248 of the inlet cam ring 246, and the outlet cam lobes (not shown) act on the piston followers 226. Each of the six inlet cam lobes 248 and each of the six outlet cam lobes actuates each of the pistons 222 via the respective piston followers 226.
In this embodiment, each piston 222 draws lubricant from the housing inlets 250 and expels the lubricant through the housing outlets 232. It is contemplated that there may be more or fewer housing inlets 250, more or fewer housing outlets 232, more or fewer inlet cam lobes 248 and more or fewer outlet cam lobes, as long as whenever any piston is actuated by an inlet cam lobe, its corresponding chamber inlet is in alignment with a housing inlet, and whenever any piston is actuated by an outlet cam lobe, its corresponding chamber outlet is in alignment with a housing outlet.
The functioning of the pump 210 is similar to the functioning of the pump 10, and will not be described separately in detail.
Modifications and improvements to the above-described embodiments of the present invention may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present invention is therefore intended to be limited solely by the scope of the appended claims.
The present application claims priority from U.S. Provisional Patent Application No. 60/976,178 filed Sep. 28, 2007, entitled FLUID PUMP, which is incorporated herein by reference.
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Number | Date | Country | |
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60976178 | Sep 2007 | US |