None.
The present invention is directed to fluid filtration systems and methods. In particular, the fluid filtration systems and methods are directed to systems and methods that remove particulates and volatiles from oil, hydraulic fluid, petroleum products or other liquids from which volatiles are desired to be removed (hereinafter referred to as “oil”).
Oils and other fluids are used in various applications, including, for example, lubrication of machinery and to apply hydraulic force to various actuators. Such systems may be substantially closed, as in an engine lubrication application, or open, such as in a hydraulic system having a vented tank. In both those systems, the fluids may be replaced frequently. Such replacement may not be required because the fluid itself is ineffective, but rather because the fluid has become suffused with undesirable materials, such as particulates, water, or uncombusted fuel. Thus, it is believed that there is a need for filtration systems and methods that improve the cleanliness of such fluids to save the costs of labor and replacement fluids. It is furthermore believed that there is a need for filtration systems and methods that improve the cleanliness of such fluids to minimize wasting resources, such as oil and hydraulic fluid, which may continue to be effective once cleaned.
The present invention is directed to systems, methods and apparatuses for removing volatiles from fluids by warming the volatile containing fluid using a heat transfer fluid vessel.
In accordance with one form of the present invention, there is provided a fluid purification apparatus having a particulate filter section, an evaporator section positioned adjacent the particulate filter section, and a heat transfer fluid vessel disposed at least partially in the evaporator section. The heater may include a bayonet tube and may have a surface with a ridge. An evaporation tube having a conically shaped outer surface that is placed around the heater is also provided in an embodiment.
In accordance with another form of the present invention, there is provided a method of removing volatiles from a fluid. That method includes heating a chamber using a hot fluid flowing through a channel disposed in the chamber, causing the oil to flow through the chamber, and causing a gas to flow through the chamber. In that method, the hot fluid flowing through the channel may warm the chamber, thereby causing volatiles in the oil to transition to a gaseous state and the gas flowing through the chamber may mix with the gaseous volatiles, thereby carrying the gaseous volatiles out of the chamber.
In accordance with yet another form of the present invention, there is provided an evaporation chamber formed in an enclosure with an evaporation tube extending at least partially into the enclosure, a heat transfer fluid inlet passing through the enclosure, a heat transfer fluid outlet passing through the enclosure, a heat transfer fluid passage passing from the heat transfer fluid inlet, through the evaporation tube, to the heat transfer fluid outlet, a volatile containing fluid inlet passing through the enclosure, a volatile containing fluid outlet passing through the enclosure, a volatile containing fluid passage passing from the volatile containing fluid inlet to the vicinity of the evaporation tube, a volatile removal inlet through the enclosure, and a volatile removal outlet through the enclosure. In operation, that embodiment may warm the evaporation tube with heat transfer fluid flowing into the evaporation chamber through the heat transfer fluid inlet, through the heat transfer fluid passage, and out of the evaporation chamber through the heat transfer fluid outlet; the volatile containing fluid may pass into the evaporation chamber through the volatile containing fluid inlet, be warmed in the evaporation chamber such that volatiles contained in the volatile containing fluid become gaseous, and then pass out of the evaporator chamber through the volatile containing fluid outlet; and the gaseous volatiles may be removed from the evaporation chamber by air or other gas flowing into the evaporator chamber through the volatile removal inlet, passing through the evaporation chamber, and exiting the evaporation chamber through the volatile removal outlet.
The present fluid purification apparatus provides advantages that may include improved fluid heating and volatile removal. The present fluid purification apparatus also provides improved safety for the fluid and the system served by the fluid.
Accordingly, the present invention provides solutions to the shortcomings of prior fluid filtration systems and methods. Those of ordinary skill in fluid purification and volatile removal will readily appreciate, therefore, that those details described above and other details, features, and advantages of the present invention will become further apparent in the following detailed description of the preferred embodiments of the invention.
The accompanying drawings, which are incorporated herein and constitute part of this specification, include one or more embodiments of the invention, and together with a general description given above and a detailed description given below, serve to disclose principles of the invention in accordance with a best mode contemplated for carrying out the invention.
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. It is to be understood that the figures and descriptions of the present invention included herein illustrate and describe elements that are of particular relevance to the present invention, while eliminating, for purposes of clarity, other elements found in typical systems with which fluid purification apparatuses and methods are employed.
Any reference in the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of phrases such as “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment. References to “or” are furthermore intended as inclusive so “or” may indicate one or another of the ored terms or more than one ored term.
The fluid purification apparatus 100 may be used in various applications including filtration of lubricants in engines of various types and in pressurized fluid applications such as hydraulic fluid filtration. Oil, hydraulic fluid, or another fluid may pass through the filter chamber 102 and the evaporator chamber 104 in series and in either order or may pass through the filter chamber 102 or the evaporator chamber 104 individually or in parallel.
The fluid purification apparatus 100 of
The filter canister 112 may be configured for ease of removal from the fluid purification apparatus 100 to facilitate changing filter media. For example, in one embodiment, the filter media is permanently sited in a replaceable, disposable filter canister 112 and the filter canister 112 is screwed to the filter base 105 similar to a cap on a conventional oil filter.
In the embodiment illustrated in
The filter media may be any type of filter media desired including, for example, paper filters, fiberglass filters, and filters made of various materials that are now or may in the future be available. The filter media may be shaped as a cylinder having a hole in the center through which the perforated tube 114 may be positioned. The filter media may furthermore be pleated to provide a high surface area on which to capture particulates and may be removable and replaceable.
The filter base 105 illustrated in
In an embodiment, the heater 130 is a fluid vessel 165 having a supply conduit 131 and a return conduit 133 that pass from the fluid vessel 165 to a heat transfer fluid source through a heater opening 134 in the fluid purification apparatus 100 to a hot fluid source. In automotive applications, for example, that heat transfer fluid source may be the cooling system of an engine, such as the engine 300 illustrated in
The fluid vessel 165 may be a bayonet tube comprising two coaxial heat transfer fluid tubes 137 and 139. The outer heat transfer fluid tube 137 has a closed end and the heat transfer fluid flows through the inner heat transfer fluid tube 139 until it reaches the end of the bayonet tube where it impinges against the closed end of the outer heat transfer fluid tube 137 to reverse its direction and flow back in an annular space between the outer heat transfer fluid tube 137 and inner heat transfer fluid tube 139, exiting the heater through the return conduit 133.
In an embodiment, heat is provided to the evaporator chamber 104 by circulating the heat transfer fluid through the evaporator tube 132. In such an embodiment, the evaporator chamber 104 cap 120 may include a heat transfer fluid inlet 160 and a heat transfer fluid outlet 162. The heat transfer fluid inlet 160 and heat transfer fluid outlet 162 may be coupled to an external heat transfer fluid source, such as a water and glycol mixture used as an engine coolant. The heat transfer fluid inlet 160 and heat transfer fluid outlet 162 may be in fluid communication with a heat transfer fluid tube engaging bore 164 that includes a small diameter bore 166 extending from a large diameter bore 168. The heat transfer fluid inlet 160 may be in direct fluid communication with the small diameter bore 166 and the heat transfer fluid outlet 162 may be in direct fluid communication with the large diameter bore 168 or the heat transfer fluid outlet 162 may be in direct fluid communication with the small diameter bore 166 and the heat transfer fluid inlet 160 may be in direct fluid communication with the large diameter bore 168, as desired.
The evaporation tube 132 may be of any desired shape, including the conical shape illustrated in
Internally, the heat transfer fluid may flow from the heat transfer fluid inlet 160, through the evaporation tube 132, and out through the heat transfer fluid outlet 162. In one such embodiment, which is illustrated in
In one embodiment, the heat transfer fluid inlet 160, the heat transfer fluid outlet 162, and the heat transfer fluid tube engaging bore 164 are incorporated into the evaporator cap 120. In that embodiment, the outer heat transfer fluid tube 137 and inner heat transfer fluid tube 139 may be fitted to the heat transfer fluid tube engaging bore 164 of the evaporator chamber 104 cap 120 in such a way as to permit the heat transfer fluid to pass from the heat transfer fluid inlet 160 through the outer heat transfer fluid tube 137 and inner heat transfer fluid tube 139 and then out through the heated fluid outlet 162. For example, as shown in
In one embodiment, the outer heating fluid tube 137 diameter and the inner heating fluid tube diameter 139 are chosen to have a first axial volume between an outer surface 175 of the inner heating fluid tube 139 and an inner surface 169 of the outer heating fluid tube 137 and a second axial volume inside the inner heating fluid tube 139, wherein the first axial volume and the second axial volume are approximately the same.
An end 177 of the inner heating fluid tube 139 may extend to an end 167 of the outer fluid heating tube 137 and have one or more holes near the end of the inner heating fluid tube 139 through which the heating fluid may flow. Alternately, the inner heating fluid tube 139 may not extend to the end 167 of the outer fluid heating tube 137 so that heating fluid can flow into or out of the end of the inner heating fluid tube 139. Moreover, the inner heating tube 139 may have one or more outward radiating braces that contact or come into close proximity with the outer heating fluid tube 137 to hold the inner heating fluid tube 139 in a desired position within the outer heating fluid tube 137.
In another embodiment, the outer heating tube may be omitted and the heat transfer fluid may pass from the heat transfer fluid inlet 160 through the large diameter bore 168, which is sealed from the evaporation tube 132. The large diameter bore 168 may be constructed of a material such as aluminum. The heat transfer fluid may then pass between the evaporation tube 132 and the inner heat transfer fluid tube 139 along much or all of the length of the evaporation tube 132, thereby heating the evaporation tube 132 to promote evaporation of the volatiles in the evaporation chamber 104. The evaporation tube 132 may be constructed of a material such as brass. The inner heat transfer fluid tube 139 may extend most or all of the length of the evaporation tube 132 and be arranged with one or more holes near the end of the evaporation tube 132 or otherwise arranged such that the heat transfer fluid flows into the inner heat transfer fluid tube 139 near a closed end (not shown) of the evaporation tube 132 and exits the evaporation chamber 104 through the inner heat transfer fluid tube 139, the small diameter bore 166 and the water outlet. It should be recognized that flow could be reversed in such an embodiment. Furthermore, in such an embodiment, the oil or filtered fluid from which volatiles are to be removed may not enter the evaporation chamber 104 through the center of the evaporation tube 132, but may rather be otherwise deposited on the exterior surface 140 of the evaporation tube 132.
In yet another embodiment, the heat transfer fluid may pass through one or more passages (not shown) in the evaporation tube 132 in such a way as to be kept separate from the oil or other fluid from which the volatiles are being removed, thereby preventing the heat transfer fluid from mixing with the fluid from which the volatiles are being removed. Thus, the heat transfer fluid may pass through, near, or adjacent to the evaporation tube 132 to heat the evaporation tube 132 and the oil or other fluid from which volatiles are to be removed may separately pass through, near, or adjacent the evaporation tube 132 such that the oil or other fluid from which the volatiles are to be removed is warmed by heat transferred from the heat transfer fluid through the evaporation tube 132 to the oil or other fluid from which volatiles are to be removed.
One or both of the air inlet 180 and the air outlet 182 may be fitted with a valve to prevent filtered fluid from escaping from the evaporation chamber 104. For example, in the embodiment illustrated in
The evaporation chamber cap 120 may be formed of aluminum, plastic, or another material depending on the requirements of the application.
In the embodiment illustrated in
The evaporation tube 132 may be fitted over or around the heater 130, and its wire 142 winding where a wire winding is used with the heater 130, thereby creating a fluid heating channel 136 between an inner surface 138 of the evaporation tube 132 and the surface 144 of the heater 130 through which fluid may flow into the evaporator chamber 104. Furthermore, the evaporation tube 132 may be fitted over the heater 130 such that at least a portion of the fluid passing between the inner surface 138 of the evaporation tube 132 and the heater 130 flows along a path defined between the wire 142 windings or along the ridges or grooves. Creating a narrow fluid heating channel 136 between the inner surface 138 of the evaporation tube 132 and the surface 144 of the heater 130 promotes fluid contact with or near the surface 144 of the heater 130. Inclusion of grooves, ridges, or the wire 142 winding further promotes such contact for a longer period of time than would occur if the fluid were directed between a smooth heater 130 and a smooth inner surface 138 of the evaporation tube 132. Such a prolonged exposure to the heater 130, in turn, permits greater heat transfer to the fluid from the heater 130 as the fluid passes by the heater 130.
The heated fluid flows out from the evaporator end 147 of the evaporation tube 132 after it passes through the fluid heating channel 136.
The evaporation tube 132 may be in contact with the divider 116 and may furthermore be attached to the divider 116 or formed with the divider 116, as it is in the embodiment illustrated in
The evaporation tube 132 may also be shaped variously. In one embodiment the evaporation tube 132 has a conically shaped outer surface 140 that is pinched 141 near where the evaporation tube 132 meets the divider 116, as is illustrated in
The conical shaped evaporation tube 132 outer surface 140 provides a surface that the fluid can flow along in a thin film to enhance evaporation of volatiles. Heat may furthermore be transferred to the evaporation tube 132 from the heater 130 and the pinched portion 141 may reduce heat transfer from the evaporation tube 132 to the divider 116 and the filter base 105. The pinched portion 141 may also enhance the transfer of volatiles from the fluid to the surrounding air by causing the fluid to fall through the air to a fluid reservoir 152 in the evaporation chamber 104.
The engine 300 includes a battery 302 and a generator 305. The engine 300 includes a lubrication system having a pump 304 that pumps the lubricant through the engine 300 and the fluid purification apparatus 100. A separate pump may be employed to propel the lubricant through the fluid purification apparatus 100 in certain embodiments.
Air moves into and out of the expansion tank 354 as the hydraulic tank 354 level changes due, generally, to demand from the equipment using the hydraulic fluid. The inlet filter 352 is attached to the inlet breather 356 by tubing 362 to clean air moving into the expansion tank 354. Such use of the inlet filter 352 minimizes the introduction of contaminants present in the air drawn into the expansion tank 354.
The fluid purification apparatus 100 operates as described herein to purify the hydraulic fluid. The fluid purification apparatus 100 may be coupled to the tank and a pump 360 may be employed to circulate hydraulic fluid through the fluid purification apparatus 100. Alternately or in addition, one or more fluid purification apparatuses 100 may be positioned in various locations throughout the hydraulic system to remove particulates and volatiles from the hydraulic fluid.
While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it have the full scope defined by the language of the following claims, and equivalents thereof.