The present invention generally relates to, but is not limited to, molding systems, and more specifically the present invention relates to, but is not limited to, (i) a fluid recovery system of a molding system, (ii) a molding system including a fluid recovery system, (iii) a method of a molding system having a fluid recovery system, (iv) a molded article manufactured by usage of a fluid recovery system of a molding system, (v) a molded article manufactured by usage of a molding system including a fluid recovery system, (vi) a molded article manufactured by usage of method of a molding system having a fluid recovery system.
Examples of known molding systems are (amongst others): (i) the HyPET™ Molding System, (ii) the Quadloc™ Molding System, (iii) the Hylectric™ Molding System, and (iv) the HyMet™ Molding System, all manufactured by Husky Injection Molding Systems Limited (Location: Bolton, Ontario, Canada; www.husky.ca).
U.S. Pat. No. 6,224,345 (Inventor: Dussault; Published: 2001 May 1) discloses an automatic fluid recovery system that has an orifice in a venturi tube through which a vacuum is drawn for drawing a fluid into a reservoir when a valve is opened. More specifically, this patent appears to disclose a pressure/vacuum generator that is established by coupling a pressure port of a vacuum generator to an air pressure source while coupling a valve in fluid communication with an exhaust port of the vacuum generator. When the valve is in a normally open condition (i.e., the exhaust vented to atmosphere), the vacuum port of the pressure/vacuum generator generates a vacuum. When the valve is closed, thereby closing off the exhaust port, the vacuum port becomes a pressure port. Thus, this pressure/vacuum generator can be used in any number of fluid (liquid and gas) systems (e.g., fluid recovery system, fluid transfer system, etc.) that require both a pressure source and a vacuum source while using a minimum number of components.
According to a first aspect of the present invention, there is provided a fluid recovery system of a molding system having a pump, a main fluid system including an escape point, an air-supply connection configured to be connected to an air supply, the fluid recovery system including a reservoir including: (i) an inlet configured to be coupled to the escape point; (ii) an outlet configured to be coupled to the main fluid system; (iii) an exit port configured to be coupled to the pump; and (iv) an input port configured to be coupled to the air-supply connection.
According to a second aspect of the present invention, there is provided a fluid recovery system of a molding system having a pump, a main fluid system including an escape point, an air-supply connection configured to be connected to an air supply, the fluid recovery system including a reservoir including: (i) an inlet coupled to the escape point; (ii) an outlet coupled to the main fluid system; (iii) an exit port coupled to the pump; and (iv) an input port coupled to the air-supply connection.
According to a third aspect of the present invention, there is provided a molding system, including: a pump; a main fluid system including an escape point; an air-supply connection configured to be connected to an air supply; and a fluid recovery system, including a reservoir including: (i) an inlet coupled to the escape point; (ii) an outlet coupled to the main fluid system; (iii) an exit port coupled to the pump; and (iv) an input port coupled to the air-supply connection.
According to a fourth aspect of the present invention, there is provided a method of a molding system having a pump, a main fluid system including an escape point, an air-supply connection configured to be connected to an air supply, and a fluid recovery system, the fluid recovery system including a reservoir, the reservoir including an inlet, an outlet, an exit port, and an input port, the method including: (i) coupling the inlet to the escape point; (ii) coupling the outlet coupled to the main fluid system; (iii) coupling the exit port coupled to the pump; and (iv) coupling the input port coupled to the air-supply connection.
According to a fifth aspect of the present invention, there is provided a molded article manufactured by usage of a fluid recovery system of a molding system having a pump, a main fluid system including an escape point, an air-supply connection configured to be connected to an air supply, the fluid recovery system including a reservoir including: (i) an inlet configured to be coupled to the escape point; (ii) an outlet configured to be coupled to the main fluid system; (iii) an exit port configured to be coupled to the pump; and (iv) an input port configured to be coupled to the air-supply connection.
According to a sixth aspect of the present invention, there is provided a molded article manufactured by usage of a molding system, the molding system including a pump; a main fluid system including an escape point; an air-supply connection configured to be connected to an air supply; and a fluid recovery system, including a reservoir including: (i) an inlet coupled to the escape point; (ii) an outlet coupled to the main fluid system; (iii) an exit port coupled to the pump; and (iv) an input port coupled to the air-supply connection.
According to a seventh aspect of the present invention, there is provided a molded article manufactured by usage of method of a molding system having a pump, a main fluid system including an escape point, an air-supply connection configured to be connected to an air supply, and a fluid recovery system, the fluid recovery system including a reservoir, the reservoir including an inlet, an outlet, an exit port, and an input port, the method including: (i) coupling the inlet to the escape point; (ii) coupling the outlet coupled to the main fluid system; (iii) coupling the exit port coupled to the pump; and (iv) coupling the input port coupled to the air-supply connection.
A technical effect, amongst other technical effects, of the aspects of the present invention is economical implementation of a fluid recovery system of a molding system.
A better understanding of the exemplary embodiments of the present invention (including alternatives and/or variations thereof) may be obtained with reference to the detailed description of the exemplary embodiments of the present invention along with the following drawings, in which:
The drawings are not necessarily to scale and are sometimes illustrated by phantom lines, diagrammatic representations and fragmentary views. In certain instances, details that are not necessary for an understanding of the embodiments or that render other details difficult to perceive may have been omitted.
The molding system 102 has: (i) a pump 104, (ii) a main fluid system 106 that includes an escape point 108 (that is, a point from which a fluid, such as a hydraulic fluid, leaks from the main fluid system 106), (iii) an air-supply connection 110 that is configured to be connected to an air supply 112, and (iv) the fluid recovery system 100. The fluid recovery system 100 permits: (i) recovery of fluid from the escape point 108 and (ii) placement of the recovered fluid back into the main fluid system 106. It will be appreciated that: (i) the air supply 112 is not normally sold or supplied with the molding system 102 (that is, the end user of the molding system 102 provides the air supply 112), (ii) the molding system 102 and the fluid recovery system 100 may be supplied together (that is, supplied by a single vendor) or may be supplied separately (that is, molding system 102 and the fluid recovery system 100 are sold by separate vendors; that is, the fluid recovery system 100 is sold as a retrofit kit for use in an existing molding system 102).
In the form of a retrofit kit, the fluid recovery system 100 has a reservoir 120, and the reservoir 120 includes: (i) an inlet 122 that is configured to be coupled to the escape point 108, (ii) an outlet 124 that is configured to be coupled to the main fluid system 106, (iii) an exit port 126 that is configured to be coupled to the pump 104 (that is, coupled to a pump input 170 of the pump 104), and (iv) an input port 128 that is configured to be coupled to the air-supply connection 110. Once the fluid recovery system 100 is installed in the molding system 102, then (i) the inlet 122 is coupled to the escape point 108, (ii) the outlet 124 is coupled to the main fluid system 106, (iii) the exit port 126 is coupled to the pump 104, and (iv) the input port 128 is coupled to the air-supply connection 110. A method of retrofitting an existing molding system 102 and/or fitting the molding system 102 includes: (i) coupling the inlet 122 to the escape point 108, (ii) coupling the outlet 124 coupled to the main fluid system 106, (iii) coupling the exit port 126 coupled to the pump 104, and (iv) coupling the input port 128 coupled to the air-supply connection 110. The pump 104 includes a pump output 172 that is vented to atmosphere. The inlet 122 is configured to be switchably coupled to the escape point 108, and the outlet 124 is configured to be switchably coupled to the main fluid system 106.
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The exit port 126 and the input port 128 (of
The vacuum generator 200 includes: (i) the pressure port 202 that is configured to be coupled to the air-supply connection 110, (ii) an exhaust port 204 that is configured to be coupled to an air exhaust 210, and (iii) a venturi port 206 that is configured to be coupled to the connection 220. The pressure port 202 is configured to be switchably connected to the air-supply connection 110 (more specifically, the pressure port 202 is configured to be connected to the air-supply 110 via the switch 250). The exhaust port 204 is configured to be directly coupled to an air exhaust 210. The venturi port 206 is configured to be coupled (preferably, directly coupled) to the connection 220.
The inlet 122 is configured to be coupled to the escape point 108 via an inlet check valve 230. The inlet check valve 230 (i) permits flow of fluid from the escape point 108 into the reservoir 120 while (ii) blocking flow of the fluid from the reservoir 120 to the escape point 108). The outlet 124 is configured to be coupled to the main fluid system 106 via an outlet check valve 232. The outlet check valve 232 (i) permits flow of the fluid from the reservoir 120 to the main fluid system 106, while (ii) blocking flow of the fluid from the main fluid system 106 to the reservoir 120.
The reservoir 120 is configured to accommodate a float 228. The float 228 is configured to be coupled (interfaced) to the controller 240. The float 228 is configured to indicate fluid level in the reservoir 120 to the controller 240.
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According to the fourth exemplary embodiment, the outlet 124 is positioned at the top (or near top) of the reservoir 120, and an elongated tube 410 extends from the outlet 124 to the bottom area of the reservoir 120. According to the other embodiments, the outlet 124 may be placed at the bottom (or near bottom) of the reservoir 120 as depicted in
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The description of the exemplary embodiments provides examples of the present invention, and these examples do not limit the scope of the present invention. It is understood that the scope of the present invention is limited by the claims. The exemplary embodiments described above may be adapted for specific conditions and/or functions, and may be further extended to a variety of other applications that are within the scope of the present invention. Having thus described the exemplary embodiments, it will be apparent that modifications and enhancements are possible without departing from the concepts as described. It is to be understood that the exemplary embodiments illustrate the aspects of the invention. Reference herein to details of the illustrated embodiments is not intended to limit the scope of the claims. The claims themselves recite those features regarded as essential to the present invention. Preferable embodiments of the present invention are subject of the dependent claims. Therefore, what is to be protected by way of letters patent are limited only by the scope of the following