Fluid sampling tool strings are used to collect fluid samples from open boreholes or cased boreholes. The collected fluid samples may be used, for example, to verify the quality of formation fluids before production begins or to investigate the source of water or contaminants during production. Collecting multiple samples in a single run can reduce costs (by reducing the amount of production downtime), but increases complexity of the fluid sampling process. In particular, controlling the timing of different fluid samplings in a cased borehole environment is an ongoing challenge because there is insufficient space for communication/control wires to reach multiple fluid samplings. One way to control different fluid samplings in a single run involves using timers set to different values. To ensure samples are not collected too early (e.g., before a fluid sampling has reached a target position), a generous time delay can be used between sampling operations. However, this strategy increases costs (by increasing the amount of production downtime).
Accordingly, there are disclosed in the drawings and the following description a fluid sampling tool string with acoustic signaling. In the drawings:
Disclosed herein are methods and systems involving a fluid sampling tool string with acoustic signaling. The fluid sampling tool string includes a plurality of fluid sampling modules and, as desired, receives power or telemetry signals from a surface interface. In different embodiments, the fluid sampling tool string is deployed downhole via wireline, slickline, coiled tubing, or another connection line. Telemetry signals transmitted between the surface interface and the fluid sampling tool string may correspond to electrical signals, optical signals, acoustic signals, or other known telemetry signals. In response to receiving power and/or telemetry signals from the surface interface, the fluid sampling tool string initiates a fluid sampling process in real-time or in a delayed manner (e.g., by storing instructions for later). To trigger fluid sampling operations by one or more of its fluid sampling modules, the fluid sampling tool string transmits a downlink acoustic signal through an acoustic channel formed by components of the wireline fluid sampling tool string (e.g., tool bodies of the fluid sampling modules and possibly adapters connecting the fluid sampling modules together). In some embodiments, an operator on earth's surface may instruct the fluid sampling tool string to initiate fluid sampling operations in response to determining that a fluid sampling module is at a target position or depth along a cased borehole. Alternatively, the fluid sampling tool string may initiate fluid sampling operations in response to measurements collected by one or more sensors included with the fluid sampling tool string. In either case, the fluid sampling tool string employs acoustic signaling to collect multiple fluid samples in a single run without unnecessary time delays or production downtime.
In at least some embodiments, an example method includes deploying a fluid sampling tool string downhole, the fluid sampling tool string including a control module and a plurality of fluid sampling modules. The method also includes receiving, by the control module, a telemetry signal from a surface interface. The method also includes transmitting, by the control module, a downlink acoustic signal based at least in part on a received telemetry signal. The method also includes initiating a fluid sampling operation, by at least one of the plurality of fluid sampling modules, in response to the downlink acoustic signal.
Meanwhile, an example system includes a fluid sampling tool string deployed downhole via a wireline, where the fluid sampling tool string includes a control module and a plurality of fluid sampling modules. The system also includes a surface interface in communication with the fluid sampling tool string, where the control module is configured to receive a telemetry signal from the surface interface and to transmit a downlink acoustic signal based at least in part on the telemetry signal. At least one of the plurality of fluid sampling modules initiates a fluid sampling operation in response to the downlink acoustic signal. Various tool string deployment options, surface-to-tool telemetry options, and fluid sampling tool string options are described herein.
In at least some embodiments, the fluid sampling tool string 101 comprises individual modules coupled together. The modules may include a control module 130 and a plurality of fluid sampling modules 150A-150C. Further, in some embodiments, a plurality of mechanical adapters 140A-140C may be used to different modules together. Each mechanical adapter 140A-140C may join two modules together (supporting the weight of other components of the fluid sampling tool string 101). Further, each mechanical adapter 140A-140C may provide a pivot point or flexing point to enable bending along the fluid sampling tool string 101.
In
Further, uplink telemetry signals may be conveyed from the fluid sampling tool string 101 to the surface interface 108 via the telemetry channel that may include the connection line 120. As needed, a wireline, slickline, or coiled tubing can be customized to support electrical signaling, acoustic signaling, optical signaling, or other telemetry options. Example downlink telemetry signals include commands for one or more of the fluid sampling modules 150A-150C. Meanwhile, example uplink telemetry signals includes acknowledgements, sensor data, and status information from the control module 130 or fluid sampling modules 150A-150C. In some embodiments, other components (e.g., supplemental controllers and/or non-sampling tools) may be included with the fluid sampling tool string 101 and may transmit or receive telemetry signals. Connected to a lower end of the control module 130 is mechanical adapter 140A, which couples the control module 130 to the fluid sampling module 150A by any conventional means including, but not limited to, threads, a flexible u-joint, or screws. Each of the mechanical adapters 140A-140C may be rigid in some embodiments. Alternatively, one or more of the mechanical adapters 140A-140C may allow for some flexibility or movement of the control module 130 in relation to the fluid sampling modules 150A-150C to facilitate passage of the fluid sampling tool string 101 past curves and bends in the cased borehole 104. Another option is to couple the control module 130 and different fluid sampling modules (e.g., modules 150A-150C) directly such that one or more of the adapters 140A-140C are omitted.
While three fluid sampling modules 150A-150C and three adapters 140A-140C are represented for the fluid sampling tool string 101 of
In operation, the control module 130 may receive power and/or control signals from the surface interface 108 via the connection line 120. In response to the power and/or control signals available via the connection line 120, the control module 130 transmits a downlink acoustic signal that travels through the acoustic channel provided by the fluid sampling tool string 101. The downlink acoustic signal can be transmitted with or without delay relative to when power and/or control signals are received from the surface interface 108. In response to receiving the downlink acoustic signal, each of the fluid sampling modules 150A-150C selectively initiates fluid sampling operations. As desired, one of the fluid sampling modules 150A-150C or a plurality of the fluid sampling modules 150A-150C may operate at a given time. For example, an addressing scheme may be employed with the acoustic signaling described herein to direct communications to one or more components of the fluid sampling tool string 101. For all embodiments described in this document, the use of the terms “upper” and “lower” in this document are meant to express the relative ends of various modules that are closer to (upper), or furthest from (lower), the connection line 120 even though some cased boreholes 104 may include horizontal or angled sections.
The sensor(s) 136 represented in
In some embodiments, the fluid sampling module 150 may optionally include sensor(s) 136 to collect measurements such as position, pressure, or temperature. The measurements collected by sensor(s) 136 may be used by the fluid sampling module 150 to initiate or monitor fluid sampling operations. Additionally or alternatively, measurements collected by sensor(s) 136 may be included in an uplink acoustic signal sent from the acoustic signal transceiver 164 to the control module 130. Any information provided with the uplink acoustic signal may be analyzed by the control module 130 and/or may be conveyed to the surface interface 108 for analysis. In different embodiments, such sensor(s) 136 may be included with the control module 130, fluid sampling module 150A-150C, supplemental control module 176, mechanical adapter 140, or a non-sampling downhole tool. Measurements from the sensor(s) 136 may influence the timing or position at which fluid sampling operations are performed by the fluid sampling tool string 100.
In some embodiments, the mechanical adapter 140 is a passive mechanical device for coupling two different modules together. In an alternative embodiment, as in
Adding a supplementary control module 176 may help ensure uplink or downlink acoustic signals reach their intended destinations. As needed, uplink or downlink acoustic signals can be received and re-transmitted as amplified versions of the received signals. Additionally or alternatively, each supplemental control module 176 may transmit new uplink or downlink acoustic signals by decoding received signals and generating new signals in accordance with the decoded information. The control circuitry 178 may be used, for example, to decode or process information from received signals and to select options for transmitting new uplink or downlink acoustic signals. The signals transmitted from the supplemental control modules are termed supplemental downlink acoustic signals or supplemental uplink acoustic signals herein to differentiate them from downlink acoustic signals transmitted by the control module 130 and uplink acoustic signals transmitted by a fluid sampling module 150. The supplementary control module may include a remote power source 185 which may take the form of a battery, capacitive cells, or other forms of energy storage.
For fluid sampling tool string embodiments that include a plurality of fluid sampling modules and a plurality of supplementary control modules, an addressing scheme may be employed to direct signals to the different fluid sampling modules or supplementary control modules. Accordingly, each fluid sampling module or supplementary control module can perform an address verification function upon receiving downlink or uplink acoustic signals. For example, the control module 130 or the supplemental control module 146, as desired, may address signals to specific fluid sampling modules 150A-150C to initiate fluid sampling operations. Other fluid sampling modules 150A-150C may possibly receive the same acoustic signal, but would not respond to the signal due to an address mismatch.
In some embodiments, downlink acoustic signals transmitted by the control module 130 have higher energy and can propagate further along the acoustic channel provided by the fluid sampling tool string 265 (compared to uplink or downlink acoustic signals transmitted by the fluid sampling modules 150A-150C) depending on how much power is available to the control module 130. Thus, the supplemental controllers 160A and 160B may not be needed to enhance the range of downlink acoustic signals transmitted by the control module 130. On the other hand, the supplemental controllers 160A and 160B may be needed to enhance the range of uplink acoustic signals transmitted by one or more of the fluid sampling modules 150A-150C due to the limited remote power supply (e.g., battery power) available to the fluid sampling modules 150A-150C. The size of the adapters associated with the supplemental controllers 160A and 160B can be selected to provide a sufficient remote power supply and/or sufficient acoustic transducer material to perform the operations described herein.
The non-sampling tool 170 may be positioned at any point along the fluid sampling tool string 265. In some embodiments, the non-sampling tool 170 corresponds to a caliper tool, casing collar location tool, casing corrosion detection tool, or other logging tool suitable for a cased wellbore scenario. Similar to the other components of the fluid sampling tool string 265, the non-sampling tool 170 may send and receive acoustic signals using the acoustic channel provided by the fluid sampling tool string 265. Accordingly, the non-sampling tool 170 may communicate with the surface interface 108 and/or the control module 130 to perform non-sampling operations. In some embodiments, the data collected by the non-sampling tool 170 may be used to direct the timing of fluid sampling operations.
Embodiments disclosed herein include:
A: In at least some embodiments, an example method includes deploying a fluid sampling tool string downhole, the fluid sampling tool string including a control module and a plurality of fluid sampling modules, receiving, by the control module, a telemetry signal from a surface interface, transmitting, by the control module, a downlink acoustic signal based at least in part on the received telemetry signal, and initiating a fluid sampling operation, by at least one of the plurality of fluid sampling modules, in response to the downlink acoustic signal.
B: In at least some embodiments, an example system includes a fluid sampling tool string deployed downhole, where the fluid sampling tool string includes a control module and a plurality of fluid sampling modules, and a surface interface in communication with the fluid sampling tool string, where the control module is configured to receive a telemetry signal from the surface interface and to transmit a downlink acoustic signal based at least in part on the telemetry signal, and where at least one of the plurality of fluid sampling modules initiates a fluid sampling operation in response to the downlink acoustic signal.
Each of embodiments A and B may have one or more of the following additional elements in any combination: Element 1: receiving, by a supplemental controller, the downlink acoustic signal and transmitting a supplemental downlink acoustic signal to one or more of the plurality of fluid sampling modules. Element 2: further comprising transmitting, by one of the plurality of fluid sampling modules, an uplink acoustic signal. Element 3: further comprising receiving, by a supplemental controller, the uplink acoustic signal, and transmitting a supplemental uplink acoustic signal to the control module or another supplemental controller. Element 4: further comprising transmitting, by the control module, a telemetry signal to a surface interface in response to receiving the uplink acoustic signal or a supplemental uplink acoustic signal. Element 5: further comprising performing an address verification, by one of the plurality of fluid sampling modules, in response to receiving the downlink acoustic signal or a supplemental downlink acoustic signal. Element 6: further comprising transmitting the downlink acoustic signal in response to sensor measurements collected by the fluid sampling tool string. Element 7: further conveying the acoustic signal to one of the plurality of fluid sampling modules via an acoustic channel corresponding to at least two fluid sampling module tool bodies and at least one adapter. Element 8: further comprising assembling the fluid sampling tool string by coupling the plurality of fluid sampling modules together without adapters. Element 9: further comprising assembling the fluid sampling tool string by joining the plurality of fluid sampling modules together with one or more adapters, where at least one of the one or more adapters includes a supplemental controller to convey uplink or downlink acoustic signals. Element 10: where the fluid sampling tool string further comprises a supplemental controller configured to receive the downlink acoustic signal and transmit a supplemental downlink acoustic signal to one or more of the plurality of fluid sampling modules. Element 11: where the supplemental downlink acoustic signal is a new downlink acoustic signal relative to the received downlink acoustic signal. Element 12: where the supplemental downlink acoustic signal is an amplified version of the received downlink acoustic signal. Element 13: where the supplemental controller is part of an adapter that mechanically couples two of the plurality of fluid sampling modules together. Element 14: where each of the plurality of fluid sampling modules is configured to transmit uplink acoustic signals. Element 15: where each of the plurality of fluid sampling modules is uniquely addressable by the controller. Element 16: where the fluid sampling tool string comprises at least one sensor, and where measurements collected by the at least one sensor are used to direct timing of the downlink acoustic signal. Element 17: where the fluid sampling tool string includes an acoustic channel corresponding to at least two fluid sampling module tool bodies and at least one adapter. Element 18: where the control module is powered by a remote power supply charged by power received from the surface interface. Element 19: where the fluid sampling tool string includes at least one non-sampling tool configured to communicate with the control module via an acoustic channel that includes at least one fluid sampling module tool body.
Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/059985 | 11/10/2015 | WO | 00 |