This application is based on Japanese Patent Applications No. 2007-81494 filed on Mar. 27, 2007, and No. 2007-229131 filed on Sep. 4, 2007, the disclosures of which are incorporated herein by reference.
The present invention relates to a fluid sensor and an impedance sensor.
The construction described in Patent Document 1 provides a known example of a sensor for detecting an alcohol content. This construction includes a casing having a channel for flowing fluid fuel and a sensor element provided in the casing so as to be exposed to an air-fuel mixture. However, the sensor according to the above-mentioned construction is large-sized. The sensor is mounted on a limited location and complicates a mounting structure.
As another example of solving such problem, there is known the semiconductor sensor (humidity sensor) described in Patent Document 2. The humidity sensor includes an insulating film and a humidity sensing film formed on a semiconductor substrate. A comb-like metal electrode such as aluminum or copper is formed on the film. A protective film (e.g., silicon nitride film) is formed on the metal electrode. When the semiconductor sensor according to this construction is used to detect a mixing rate of alcohol contained in the fluid fuel it can be used as a small-sized fluid nature sensor.
Patent Document 1: JP-H-5-507561 corresponding to U.S. Pat. No. 5,367,264
Patent Document 2: JP-2003-270189-A corresponding to U.S. Patent Application Publication No. 2003-0179805
The fluid fuel such as gasoline is remarkably corrosive to metals. When the semiconductor sensor is used as a fluid nature sensor, a corrosion protection film (e.g., silicon nitride film) needs to be formed on the comb-like metal electrode formed on the semiconductor substrate. However, increasing a permittivity difference between the protection film and a fluid to be detected decreases a capacitance change between the comb-like metal electrodes.
When the sensor is used for detecting the alcohol content in the fluid fuel (gasoline) for vehicles, it should be considered that a relative permittivity largely varies with the alcohol content. It is necessary to provide multiple protection films having different relative permittivities in order to improve the detection accuracy, i.e., to increase a capacitance change between electrodes. However, such construction complicates a signal processing circuit and a semiconductor manufacturing process.
Thus, It is required for a fluid nature sensor and an impedance sensor to have corrosion resistant while a fluid nature sensor's comb-like electrode is directly exposed to fluid.
In view of the above-described problem, it is an object of the present disclosure to provide a fluid sensor and an impedance sensor.
According to a first aspect of the present disclosure, a fluid sensor detects property of fluid by dipping the sensor in the fluid. The sensor includes: a semiconductor substrate; and a comb-teeth electrode made of a first diffusion layer and disposed on a first surface of the substrate.
In the above sensor, although the comb-teeth electrode is capable of directly contacting the fluid without a protection film, corrosion resistance of the sensor against the fluid is improved. Further, since the sensor has no protection film, the sensor can detect the property accurately.
According to a second aspect of the present disclosure, a fluid sensor detects property of fluid by dipping the sensor in the fluid. The sensor includes: a semiconductor substrate; and a comb-teeth electrode made of poly silicon and disposed on a first surface of the substrate.
In the above sensor, although the comb-teeth electrode is capable of directly contacting the fluid without a protection film, corrosion resistance of the sensor against the fluid is improved. Further, since the sensor has no protection film, the sensor can detect the property accurately.
According to a third aspect of the present disclosure, an impedance sensor detects property of fluid or gas by arranging the sensor in the fluid or the gas. The sensor includes: a semiconductor substrate; and a comb-teeth electrode made of a first diffusion layer and disposed on a first surface of the substrate.
In the above sensor, although the comb-teeth electrode is capable of directly contacting the fluid without a protection film, corrosion resistance of the sensor against the fluid is improved. Further, since the sensor has no protection film, the sensor can detect the property accurately.
According to a fourth aspect of the present disclosure, an impedance sensor detects property of fluid or gas by arranging the sensor in the fluid or the gas. The sensor includes: a semiconductor substrate; and a comb-teeth electrode made of poly silicon and disposed on a first surface of the substrate.
In the above sensor, although the comb-teeth electrode is capable of directly contacting the fluid without a protection film, corrosion resistance of the sensor against the fluid is improved. Further, since the sensor has no protection film, the sensor can detect the property accurately.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
A first embodiment of the invention will be described with reference to
As shown in
Only the sensor section 3 on the semiconductor substrate 2 is dipped in and directly exposed to a fluid fuel to be measured. In this case, a capacitance is stored between the comb tooth sections 5b and 6b. The capacitance corresponds to a permittivity of the targeted fluid fuel.
A P-type diffuse layer 7 is formed on an entire second surface of the semiconductor substrate 2. The diffuse layer 7 is not necessarily formed on the entire rear surface thereof, but just needs to be formed correspondingly to the sensor section 3 (comb-like electrodes 5 and 6) on the rear surface of the semiconductor substrate 2, i.e., to the right of
A signal processing circuit 8 and three pads 9, for example, are formed on the first surface of the semiconductor substrate 2 at the bottom of
A lead-through electrode 14 is provided so as to pierce through the semiconductor substrate 2. The lead-through electrode 14 connects the ground electrode 12 with the diffuse layer 7 on the second surface of the semiconductor substrate 2. The lead-through electrode 14 is made of a diffuse layer, for example.
Let us consider a case of using above-mentioned fluid nature sensor 1 to detect a blend ratio of alcohol contained in the vehicle's fluid fuel (gasoline). The fluid nature sensor 1 is placed in a special sensor case. Only the sensor section 3 of the fluid nature sensor 1 is protruded toward the outside. In this manner, only the sensor section 3 is dipped in and directly exposed to the fluid fuel to be measured. The other parts of the fluid nature sensor 1 do not contact the fluid fuel.
A blend ratio of alcohol contained in the vehicle's fluid fuel may be detected from a capacitance value (in accordance with the fluid fuel permittivity) between the comb tooth sections 5b and 6b of the comb-like electrodes 5 and 6 in the sensor section 3 as follows. For this purpose, a graph (data) as shown in
The embodiment provides the diffuse layer 7 for the entire rear surface of the semiconductor substrate 2 and can ensure the construction hardly subject to adverse effects such as an electromagnetic noise. The lead-through electrode 14 is provided so as to pierce the semiconductor substrate 2 and provides connection between the ground electrode 12 on the first surface of the semiconductor substrate 2 with the diffuse layer 7 on the rear surface thereof. The fluid fuel may be electrically charged while flowing through pipes. The static electricity can be discharged to the ground electrode 12 via the diffuse layer 7 and the lead-through electrode 14 on the rear surface. This makes it possible to decrease a detection error in the blend ratio detected by the comb-like electrodes 5 and 6. In addition, it is possible to prevent foreign material from being attached and protect the signal processing circuit 8 against electrostatic breakdown.
According to the embodiment, the fluid nature sensor 1 and the signal processing circuit 8 are integrally provided on the semiconductor substrate 2 and can provide a so-called one-chip construction. The overall sensor construction can be more miniaturized.
The embodiment directly applies a voltage between the comb-like electrodes 5 and 6 to construct a direct current drive system. Instead, an alternate current drive system may be constructed. According to this construction, an ion contained in an object to be measured such as the fluid fuel adheres to or collects near surfaces of the comb-like electrodes 5 and 6. An electric current flows between the comb-like electrodes 5 and 6 through the ion, preventing the signal processing circuit 8 from being destroyed due to short-circuiting.
In the embodiment, it is preferable to apply a forward bias voltage to the N layer and a reverse bias voltage to the P layer of the comb-like electrodes 5 and 6. This construction can increase an internal voltage and especially prevent a current leak from a PN bonded interface at a high temperature.
The first embodiment may measure not only the capacitance but also the impedance including an electric conductivity and a dielectric loss. Simultaneously measuring multiple physical values can improve the measurement accuracy, determine introduction of foreign material, and correct errors.
The second embodiment can provide almost the same effect as the first embodiment. In particular, the diffuse layer 15 according to the second embodiment works as a guard ring, making it possible to further decrease adverse effects such as static electricity and electromagnetic noise. The second embodiment may not form the diffuse layer 7 on the second surface of the semiconductor substrate 2 or may form the diffuse layer 15 only on the first surface of the semiconductor substrate 2.
The other portions of the construction according to the third embodiment are the same as the first embodiment. Therefore, the third embodiment can provide almost the same effect as the first embodiment. The third embodiment can ensure a wide ground contact area, making it possible to further decrease adverse effects such as static electricity and electromagnetic noise. The wire bonding can simplify processes in comparison with the use of the lead-through electrode.
The other portions of the construction according to the fourth embodiment are the same as the first embodiment. Therefore, the fourth embodiment can provide almost the same effect as the first embodiment.
Therefore, the seventh embodiment can provide almost the same effect as the first embodiment. In particular, only the sensor section 3 can be easily exposed to the fluid because the semiconductor substrate 21 according to the seventh embodiment is shaped into a long and thin chip.
The other portions of the construction according to the eighth embodiment are the same as the first embodiment. Therefore, the eighth embodiment can provide almost the same effect as the first embodiment. The eighth embodiment can further miniaturize the entire sensor chip using the construction as shown in
The other portions of the construction according to the ninth embodiment are the same as the first embodiment. Therefore, the ninth embodiment can provide almost the same effect as the first embodiment. According to the construction as shown in
The other portions of the construction according to the eleventh embodiment are the same as the ninth embodiment. Therefore, the eleventh embodiment can provide almost the same effect as the ninth embodiment. In particular, the eleventh embodiment covers the signal processing circuit 8 with the following describes 2. The stack structure can miniaturize the size and protect the circuit. The use of different chips can improve a yield ratio.
Specifically, an insulating film 38 is formed on the top surface of the semiconductor substrate 2 (Si substrate). An Si layer 39 is formed on the insulating film 38. An opening 40 is formed in the insulating film 38 and the Si layer 39. The comb-like electrodes 41 and 42 are provided in the opening 40 so that they are exposed. The opening 40 is sized several hundred micrometers to several millimeters vertically and horizontally. In
The other portions of the construction according to the twelfth embodiment are the same as the first embodiment. Therefore, the twelfth embodiment can provide almost the same effect as the first embodiment. In particular, the twelfth embodiment can greatly reduce mounting areas of the comb-like electrodes 41 and 42 and further miniaturize the overall construction.
The sensor section 3 uses the comb-like electrodes 19 and 20 made of the corrosion-resisting polysilicon. Since the polysilicon is corrosion resistive to the fluid fuel, the full corrosion resistance can be ensured while the comb-like electrodes 19 and 20 are exposed to the fluid fuel, i.e., no protection film is needed. The sensor can be easily fabricated using a general semiconductor manufacturing process. Manufacturing costs can be further reduced.
While the above-mentioned embodiments are applied to the fluid nature sensor 1 for detecting a blend ratio of the fluid fuel (gasoline and alcohol), the invention is not limited thereto. The invention may be applied to a fluid nature sensor (impedance sensor) for detecting natures of the other fluids. Further, the invention may be applied to an impedance sensor (humidity sensor or gas sensor) for detecting a gas blend ratio (e.g., humidity or gas density).
While the invention has been described with reference to preferred embodiments thereof, it is to be understood that the invention is not limited to the preferred embodiments and constructions. The invention is intended to cover various modification and equivalent arrangements. In addition, while the various combinations and configurations, which are preferred, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the invention.
Number | Date | Country | Kind |
---|---|---|---|
2007-81494 | Mar 2007 | JP | national |
2007-229131 | Sep 2007 | JP | national |