The present invention relates to methods and apparatus for generating pressurized pulses of gas or liquid, and more particularly to a fluidic circuit responsive to an inlet fluid flow to produce a pulsed outlet fluid stream. Still more particularly, the invention is directed to a fluidic oscillator in which fluid flow pulses of selected pulse repetition frequency, pulse duration, peak pulse pressure and/or pulse peak flow rate are produced.
As is well known, pneumatic pumps and electric pumps can be operated and controlled to generate periodic pulses of pressurized fluids such as liquids or gases. Such systems typically utilize control circuits which periodically energize the pumps or which control switching valves to generate a desired sequence of pressurized pulses, but often require robust switching systems utilizing high-maintenance mechanical valving arrangements. Other systems may utilize “check valves” which interrupt fluid flow to produce pressure pulses without the need for external control circuits, typically by the use of moving valve components in the flow path, but these have the disadvantage of requiring high input pressures and have frequencies that are difficult to control. The complicated systems of the prior art are expensive to make and maintain, and utilize moving parts that often require continuous maintenance.
An improvement over such prior mechanical switching systems is found in the use of so-called fluidic switching systems such as that exemplified by the fluidic pulse generator described in commonly owned U.S. Pat. No. 6,767,331 to Stouffer, et al, which discloses a backload-responsive fluidic switch. This patent illustrates a structure for generating a time-varying flow of fluid, wherein a flexible bladder is connected to a power nozzle in a fluid flow passage in a fluidic circuit to receive the input fluid flow to increase pressure in the bladder. At a set pressure in the bladder, the input fluid flow is switched to a different fluid flow passage that includes a vent that is open to the atmosphere, and pressure is “recovered” from the flexible bladder. The purpose of the '331 patent is to drive the inflatable bladder, causing it to expand and contract as a massaging apparatus. Thus, in the device of the '331 patent, an output port is open to the atmosphere as well as to a vent, but no supply of fluid is provided, and an inflatable bladder is connected to the right leg, which expands and contracts as a massaging apparatus. The '331 patent does not, however, describe a way of delivering a continuously pulsed supply of a fluid to an output, and thus does not solve the problems of earlier mechanical pulsed systems, but, nevertheless, is incorporated herein in it's entirely, to supplement the background of this disclosure.
Another commonly owned prior art fluidic oscillator is described in U.S. Pat. No. 6,805,164 to Stouffer, which discloses a structure for generating a time-varying flow of liquid only, but applicants have discovered that the '164 structure is not useful for generating pulses solely with air or another gas and is also not effective for use in liquid/gas micro-irrigation applications. The '164 structure consists of a switching chamber 10 having an inlet port 12 and two outlet ports, an exhaust port 14 and a container port 16. To the container port 16 is connected a container passage 18 which connects at its distal end to an integral container 20 having a fixed or defined volume. This integral container and its contents work together to provide this distal end with specified compliance or expansion capabilities. To the exhaust port 14 is connected an exhaust passage 22 which contains at its distal end an opening 24 that connects to an exhaust port expansion chamber 26 having a specified width, W, length, L and an orifice 28 of a specified dimension, D. To the inlet port 12 is connected a source of pressurized fluid 30 via an inlet passage 32.
In the method and structure of U.S. Pat. No. 6,805,164, water or other liquid from a source flows through the inlet port 12 and because it is at sufficient pressure, enters the switching chamber 10 as a jet. Because air can be entrained through the expansion chamber's orifice 28 to satisfy the jet's entrainment requirement on its left side, the jet initially tries to attach to the chamber's right wall where a Coanda bubble forms, thereby producing a lower pressure area on the jet's right side. See '164 patent's
There is a need, therefore, for an inexpensive and reliable system and method for generating periodic pulses of pressurized liquid or gas at selectable pulse repetition frequencies which overcomes the problems of the prior art.
It is, therefore, an object of the present invention to overcome the above mentioned difficulties by providing an inexpensive, adjustable and reliable source of pulsed pressure liquid or gas.
It is also an object of the invention to provide a pulsed fluid device with no moving parts and no fluid venting to the ambient.
It is a still further object of the invention to provide an adjustable modulated pulse fluid flow device having no moving parts, wherein pulse repetition frequency, pulse duration, pulse peak pressure and pulse peak flow rate are selectably controllable for both gas and liquid fluids.
Briefly, in accordance with the present invention, a fluidic oscillator, which may also be referred to as a fluidic pulser or pulsator device, is provided which operates with no moving parts and achieves a pulsating pressure effect due solely to fluid interaction effects caused by its fluidic circuit geometry. The device works with liquids or gases, and more particularly with either water or air. The fluidic pulser of the present invention is powered, in the illustrative embodiment, solely from the energy of an inlet fluid stream, where the fluid to be delivered to an outlet in modulated pulses comes from a pressurized fluid source, and requires no external power supply. Fluid pressures at the inlet can vary from 1 to 60 pounds per square inch (psi), while the delivered flow rates can range from 0.25 to 100 liter per minute (lpm), with an output pulsation frequency that can be varied from 1 to 100 pulses per second (Hz).
In an illustrative example of the present invention, a fluidic device, or circuit, which is configured to produce pulses of fluid flow having a selected pulse repetition frequency, pulse duration, pulse peak pressure and pulse peak flow rate includes first, second and third fluid flow controlling channels which converge in a junction, defining a “Y” configuration having a base leg and right and left diverging arms. The first fluid controlling channel, or leg portion, has a proximal fluid input or inlet at a first end and terminates downstream or distally at the Y junction of the base and the two diverging arms. This first fluid controlling channel has gradually converging walls which are configured to reduce the cross sectional area of the flow from the fluid input and to thereby increase the fluid velocity to make a fluid jet. The second fluid controlling channel, or right leg, begins at the Y junction, broadens or diverges gradually and terminates distally in an enclosed, fluid-tight container having a selected blind volume. The third fluid controlling channel, or left leg, begins at the Y junction, broadens or diverges gradually and terminates distally in a fluid outlet passage having a selected cross-sectional area.
A selected fluid (e.g., air or another gas, or a liquid) is supplied under pressure to the fluidic device at the fluid input or inlet to the first leg and passes inwardly, distally or downstream toward the Y junction. The convergence of the inlet or first channel's walls produces a fluid jet, and because the second channel and third channel do not diverge at the same angle from the junction (the left leg is at a slightly greater angle with respect to the inlet flow through the inlet or base leg), the inlet fluid flow attaches initially to the channel wall leading into the right leg. The flow is thereby biased towards the right leg at the Y junction, and at the start of operation, tends to flow in that direction. The distal end of the right leg is in fluid communication with a fluid-tight container such as a closed empty bag or box defining a selected blind volume. Due to the bias of the flow to the right leg of the fluidic circuit, the inlet fluid enters and pressurizes the blind volume, increasing the pressure within the blind volume as fluid continues to flow into the right leg or channel. At the same time, there is little or no flow to the left leg at the Y junction and there is little or no output flow through this leg.
The pressure inside the blind volume increases with incoming fluid flow until a critical pressure is reached. Once the critical pressure in the blind volume has been achieved, the fluid flow at the Y junction is affected because the wall attachment of the incoming fluid jet cannot sustain the jet's flow into the right leg anymore, and the jet is thereby forced away from the right leg and incoming flow switches to the left or output leg of the circuit and to the output at the distal end of the left leg.
When the pulse generator of the present invention is to be used with a fluid that is solely a gas, an optional vent tube, duct or lumen can be connected to define a vent channel from the right leg channel, with the vent leading through a narrow interconnect channel to the output or distal outlet end of the left channel or leg. In those applications using gas, while the inlet fluid jet has switched to the left, or output leg, the gas accumulated in the selectable blind volume starts bleeding out through the output vent hole and vent channel. Since the interconnect channel connects the output vent hole to the output leg, no gas (e.g., air) is vented to the atmosphere, but is directed to the pulse generating circuit's outlet. As the air in the blind volume bleeds away, the pressure in the blind volume (and hence the right leg) drops below the lower critical pressure and the incoming flow of the fluid jet then switches back to the right (or biased) leg, and the cycle of switching between biased flow into the right leg and the upper critical pressure-directed flow to the left (or outlet) leg repeats, producing at the output a series of fluid pulses having a pulse period that is controlled by the flow rate of the inlet fluid and the selected or adjustable volume for the blind volume container, which are preferably selected in advance for a given application with a selected fluid.
If air is the fluid, the result is a pulsating outlet air stream at a frequency determined by, among other things, the selected or adjusted size of the blind volume. Larger volumes result in a lower pulse frequency, and at a given inlet flow rate, smaller volumes result in a higher pulse frequency. Therefore, an optional variable or adjustable volume container may be included with the fluid pulse generator of the present invention to permit user-adjustable control of the output pulse frequency. For devices configured with the optional vent channel, the fluid flow does not shut-off completely between pulses, meaning there is a base (steady-state or DC-like) flow. Further, for those applications where the fluid is a liquid, the device can operate with the vent channel blocked or removed (and with the vent hole blocked), and without the vent hole, for liquids, there is full shutoff (or instantaneous moments of zero flow) between pulses.
The amplitude of the pressure pulses can be controlled by the angle between the two legs of the Y and by the “inter-leg” angle between the outlet leg and the blind volume's leg, from the Y junction. The outlet end of the Y base, or inlet channel, terminates in a power nozzle lumen area at the distal or downstream terminus of the inlet leg, and this area and the lumen area of the output aperture or hole at the distal end of the right-hand, or outlet leg, are selected together to enhance the stability of the oscillations.
In an implementation of the pulse generator of the present invention, it was found that the pulser works best for air when the first, second and third channels have aspect ratios (AR) (depth/width) of 0.3-0.9, the vent hole lumen area is larger than the power nozzle area, and the output hole is considerably larger than the power nozzle area.
The above, and still further objects, features and advantages of the present invention will become apparent upon consideration of the following detailed description of a specific embodiment thereof, particularly when taken in conjunction with the accompanying drawings, wherein like reference numerals in the various figures are utilized to designate like components, in which:
Referring now to
The first fluid flow controlling channel 12 has a fluid input or inlet 30 at a first or proximal end, which is connectable to a fluid supply conduit 32 and which terminates downstream at its terminal end in an outlet power nozzle 34 at the Y junction 18. First fluid flow controlling channel 12 has gradually converging side walls 36 and 38 which are configured to gradually reduce the cross sectional area of first flow channel 12 from its fluid inlet 30 to its outlet end 34, to increase the velocity of fluid flowing in the channel 12 and to thereby produce a fluid jet at its outlet end, flowing into the junction which defines a fluid interaction or switching region 18.
The second fluid controlling channel, or right leg 14 of the Y configuration, begins at an inlet end 40 at the Y junction 18 and terminates at a distal end 42 which is connected via a conduit 44 to the interior of an enclosed, fluid-tight container 46 having a selected blind volume. Optionally, the container may have an adjustable blind volume, as illustrated by a movable, or adjustable, partition 48. As best seen in
The third fluid controlling channel, or left leg 16 of the Y configuration, begins at an inlet end 50 at the Y junction 18, and terminates at a distal end 52 which includes a fluid outlet passage 54 leading to an outlet conduit 56, and having a selected cross-sectional area. As best seen in
The fluid flow axes of the three channels, legs or lumens 12, 14 and 16, as illustrated by arrows 60, 62 and 64, respectively, meet at the junction 18, so that inlet fluid under pressure supplied via the inlet 30 flows inwardly along channel 12 to downstream power nozzle outlet 34 in the direction of arrow 60, producing a fluid jet into the junction 18. The fluid then flows outwardly through one or the other of the fluid flow channels 14 and 16, as indicated by arrows 62 and 64. The relative directions of the legs of the fluidic circuit determines the initial direction of flow, and in accordance with the invention, this initial direction is biased toward fluid flow channel 14. This is accomplished by configuring the circuit 10 so that the axes 62 and 64 of legs 14 and 16 diverge from the axis 60 of leg 12, as illustrated in
In operation, the convergence of the inlet channel walls 36 and 38 produces a fluid jet which, because of the angles described above, is biased towards the right leg or second channel 14 at the Y junction 18. When a selected fluid, such as a liquid or a gas, enters the device at the fluid input or inlet 30 under pressure, it passes inwardly toward the Y junction, as described above. The right leg fluid channel 14 is in fluid communication with the fluid-tight container 46 defining the blind volume, and due to the fluid jet's bias and due to fluid flow wall attachment, the incoming fluid jet is diverted into fluid flow channel 14 and starts filling up the blind volume 46, increasing the fluid pressure within the blind volume. At this instant, there is little or no output flow through the left leg or outlet channel 16.
The pressure within blind volume 46 increases with incoming fluid flow until a first critical pressure is reached. Once the first critical pressure in the blind volume has been achieved, the fluid jet at the Y junction 18 is affected because the flow bias and the jet's wall attachment cannot sustain the jet's flow into the right leg fluid channel any more, and the jet is thereby forced away and switches to the left or output flow channel leg 16 of the fluidic circuit 10 and flows to the left leg output 54 and out of the device 10, as a pulsed fluid stream. Once this pulsed fluid flow is initiated, pressurization of the blind volume stops, and the accumulated fluid pressure in the blind volume 46 forces fluid back through second channel 14, and the pressure in the right leg fluid channel 14, begins to drop. During the time fluid flows from junction 18 to outlet 54, the blind volume pressure continues to drop until the pressure in blind volume 46 and second channel 14 drops below a second critical pressure (which will be appreciated as necessarily lower than the first critical pressure). At this point, the bias of the circuit toward fluid flow leg 14 is reestablished and the fluid flow jet switches back to the second, right, or biased, leg 14 and into the blind volume 46. This flow continues until the first critical pressure builds up to switch the jet flow once again.
The foregoing cycle of switching between biased flow into the right or second leg and the critical pressure directed flow into the left (or outlet) leg repeats at a frequency, or period, that is established and controlled by the inlet flow rate and the selected volume for the blind volume container 46, which values are selected for a given fluid to produce a desired switching frequency. The result of the switching of the fluid jet between channels 14 and 16 results in a series of fluid output bursts, or fluid pulses, at the outlet of channel 16, as illustrated in
In the embodiment illustrated in
In those applications using gases, when the fluid jet has switched to the left, output leg 16, the gas accumulated in the blind volume reverses flow direction and starts bleeding out with part of the flow passing through the vent hole 90 through the interconnect channel or passage 94 that connects the output vent hole to the output leg, as illustrated in
When air is the fluid, the result is a pulsating air stream at a frequency determined by the size of the blind volume. Larger volumes result in lower pulse frequency and vice versa. Therefore, the optional variable or adjustable volume container may be incorporated to permit user adjustable control of the frequency. For liquids, the switching can occur without a vent hole. For devices including the optional vent hole, the fluid flow does not shut off completely between pulses, meaning there is a base (or DC-like) flow through the outlet 54. Without the vent hole, for liquids, there is full shutoff between pulses.
The fluidic pulser of the present invention operates to produce a continuous and periodic train of fluid pulses with no moving parts, and achieves a pulsating pressure effect due to its fluidic geometry. The device is readily configured for reliable use with both water and air, or in general liquids and gases, requires no external power supply, and is powered, in the illustrative embodiment, solely from energy in the supplied fluid stream, where the fluid to be delivered to an outlet in pulses comes from a pressurized fluid source and is modulated, or switched, to pulse-modulate the outlet fluid stream.
In fluidic circuits constructed in accordance with the present invention, delivered, or output flow rates at the outlet 54 can range from 0.25 to 100 liters per minute (lpm), input fluid pressures can vary from 1 to 60 pounds per square inch (psi), and output pulsation frequency can be varied from 1 to 100 pulses per second (Hz).
The amplitude of the pressure pulses, such as those illustrated at 80, can be controlled by the angles 70 and 72 between the two legs 14 and 16 of the Y (which may be referred to as the “inter-leg” angle between the outlet leg and the blind volume's leg, as viewed from the Y junction). The lumen area of the output hole 54 and the lumen area of the power nozzle 34 at the downstream terminus of the inlet leg 12 are selected together to enhance the stability of the oscillations. It has been found that the fluidic circuit pulser/oscillator 10 of the invention works best for air when the first, second and third channels have aspect ratios (AR) (depth/width) of 0.3-0.9, the vent hole area is 1.5 times larger than the power nozzle area, and the output hole 54 is considerably larger (about 12 times) than the power nozzle area.
Experimental development work, using air as the fluid, has shown that in one working example of the invention an inter-leg or included angle of the Y junction of 41 degrees provided an optimal high pulse amplitude. In this example, the lengths of the Y channels were preferably about 24 times the power nozzle width (Pw). As an example, for a flow rate of 2 lpm (air) at about 1.5 psi, a Pw=0.3″, an AR of 0.6 and a blind volume of approximately 2 oz (3.6 cu. in.) can be used to produce a pulse frequency of about 10 Hz at an output hole lumen 54 having an area approximately 12 times the power nozzle lumen area. The resulting output pressure is that shown at 80 in
The size of the vent hole 90, for gases, is also important for ensuring the steady operation of the fluidic device. Experimental development work (with air as the fluid) indicates that a preferred vent hole lumen area should be approximately 1.5 times the power nozzle lumen area.
The fluidic device of the present invention can operate over a wide range of fluid outlet back pressure conditions, which means it can be connected to a nozzle or to other devices.
The apparatus and method of the present invention can be used in micro-irrigation for low flow and ultra low flow applications. By introducing a selected duty cycle, the total flow rate can be reduced without introducing many pressure drops or compromising filter dimensions, and this embodiment can be adapted for use in agricultural applications. The apparatus and method of the present invention can also be used in therapeutic or medical applications with air, water or mixed fluids.
Persons of skill in the art will appreciate that the present invention, as illustrated in exemplary embodiments of
Having described preferred embodiments of a new and improved fluidic apparatus 10 and method, it is believed that other modifications, variations and changes will be suggested to those skilled in the art in view of the teachings set forth herein. It is therefore to be understood that all such variations, modifications and changes are believed to fall within the scope of the present invention, as set forth in the following claims.
This application claims the benefit of U.S. Provisional Application No. 61/334,266, filed 13 May 2010, and entitled “Fluid Stream Powered Pulse Generating Fluidic Oscillator”, The disclosure of which is hereby incorporated herein by reference.
Number | Name | Date | Kind |
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3496956 | Taplin et al. | Feb 1970 | A |
3586024 | Tuzson et al. | Jun 1971 | A |
6767331 | Stouffer et al. | Jul 2004 | B2 |
Number | Date | Country | |
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20120055560 A1 | Mar 2012 | US |
Number | Date | Country | |
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61334266 | May 2010 | US |