This patent application claims the benefit of Italian Patent Application for Invention No. 102021000018116 filed on Jul. 9, 2021, the disclosure of which is incorporated herein by reference.
The present invention relates to a refill device for fluid substances.
It is known to enclose fluid substances, both liquid and creamy, in containers from which such substances are dispensed by manually actuating a pump mounted on the mouth of a respective container. The actuation of the pump causes the drawing of a predefined amount of fluid substance from the container, in which, if the container is rigid, there would be formed a vacuum which would prevent further drawing and dispensing of the substance, if there were not provided for the entry of air into the container (something which, generally, occurs at the areas of contact and sliding of the pump on the body of the pump), or should the container not comprise a bottom sealingly movable along the inner cylindrical surface of the container.
The latter system for compensating the volume of the containers for reducing the internal volume thereof and maintaining the internal pressure constant is however quite strenuous and expensive.
An alternative system provides for introducing the fluid to be dispensed in a bag made of deformable and flexible material, in turn containing a neck to which the dispensing pump is connected. The bag is introduced into an outer and hermetically sealed container by a pump after the filling.
Furthermore, the systems that use a bag are usually used for systems of the “airless” type.
Such a device is shown, for example, in the Japanese patent applications JP 05 031790 and JP 05 031791. In these documents, the bag has a neck from which there transversely protrudes a flange, which—in use—rests against the vacant edge of the neck of the outer container.
Document US 2004/0112921 also discloses the association of the pump with the neck of the bag through a ring nut element which is screwed to the neck of the outer container. In this manner, the pump is kept sealingly pressed by the ring nut on the flange protruding from the neck of the bag, while there are provided for passages for the flow of air from the external to the space between the outer surface of the bag and the inner surface of the container so as to allow the bag to shrink as the amount of fluid substance dispensed by the pump increases.
In these devices, at the end of the dispensing of the fluid substance, the ring nut which retains the pump is unscrewed from the neck of the container and removed, while the bag remains inside the container. This represents a problem for the correct disposal of the device, given that should the bag be contained in a glass container, these two elements should be disposed of separately. Furthermore, it is difficult to manually remove the bag from the outer container.
A solution to this problem is illustrated in patents EP 2 243 557 and EP3 037 174 in which the dispensing device provides for means for connecting the bag and the pump to one or more connection elements in turn connected to the neck of a rigid container suitable to contain the bag, which allow to remove these connection elements from the neck of the container and simultaneously also remove the bag from the outer container, once the substance contained in the bag has been fully dispensed. In these devices for filling the bag of the substance to be dispensed, when it is empty it should be associated with the connection elements, then inserted into the rigid container and then filled with the substance to be dispensed. The bag may be filled only when the bag has been inserted into the rigid container.
US2011/024452 teaches a device for dispensing fluid substances comprising an outer container suitable for housing a refill comprising a deformable bag, containing the fluid substances to be dispensed, in turn housed in a protection element. An upper portion of the protection element comprises: a step part suitable for resting on an upper free edge of the outer container and forming a support surface for an upper flange of the deformable bag, and portions for blocking a connecting element of the refill, which in turn, when it is blocked by said terminal portion, is able to block said flange of the bag against said step part of the upper portion of the protection element, to connect a pump to the refill, and to connect the refill to the outer container.
An object of the present invention is to provide a refill device suitable to be used combined with the containment and dispensing devices of the known type which allows to fill the bag with a predefined amount of fluid substance to be dispensed in an alternative way to what is described in the prior art, and also when the bag is not inserted into the relative container, which however also allows to remove the bag from the container once said substance contained in the bag has been dispensed.
Another object of the invention is to provide a refill device that is easy to manufacture as well as reliable and safe to use.
A further object is to provide a refill device that is more sustainable from an environmental and ecological point of view and which allows a partial re-use of at least some of the components thereof.
These and other objects are achieved by providing a refill device according to the technical teachings of the attached claims.
Further characteristics and advantages of the invention will be apparent from the description of a preferred but not exclusively embodiment of a device for containing and dispensing fluid substances, illustrated by way or non-limiting example in the attached drawings, wherein:
With reference to the figures mentioned above, they show a fluid substances refill device 100, for a container 1 having an opening 1A (
It should be observed that in the context of the present invention, the expression a flange which extends transversely is used to indicate a flange which extends in a direction not parallel to a longitudinal axis X1 (
Preferably, the openings 108A and 108B of the two upper and lower parts 108H and 108K have maximum transversal dimensions D3 and D4 different from each other with the upper opening 108A having smaller transversal dimensions D3 with respect to those D4 of the lower opening 108B.
Preferably, the transversal dimensions D1 (
Preferably, the means 3 for connecting the first connection element 104 to said container removably and at said opening 1A comprise: a second connection element 9, having first connection members 9A (
In greater detail, the second connection element 9 preferably provides for an annular body 9C (
The steps 9E and 1E are conformed so that by pushing the second connection element 9 coaxially and downwards along the neck of the container 1, the two steps are coupled to each other stably constraining these two components and preventing mutual axial movements.
Inside, the body 9C has a wall 9F suitable to abut against the upper face 1F of the edge of the container when the steps 9E and 1E are coupled to each other (
The second connection members 9K are for example provided for at the upper face 91 of the body 9C and they are for example suitable to cooperate with counter connection members 108L (
Advantageously, the counter connection members 108L have an end portion 108L′ (
Preferably, the container 1 has a neck 1K (
As discussed hereinafter, the assembly formed by the container 1 and by the second connection element 9 may be reused once the substance contained in the bag 105 has been fully dispensed, and this allows an advantage in terms of environmental sustainability of the device.
The volume of the container is greater than that of the full bag.
The bag 105 is preferably made of thermoplastic material, for example: PP, PE, LDPE, HDPE, but there may be provided for a bag made of another deformable material suitable to contain a fluid substance, such as for example aluminium plastic-coated paper or a material consisting of multilayer material for example PP+PA, PP+EVOH, PE+PA, PE+EVOH, of the conventional type for the person skilled in the art in any case.
As already indicated further above, the first connection element 104 comprises a tubular body 108 having an upper part 108H (
The connection means 108F (
The connection means 108G (
The lower part 108K (
The annular flat surface 108R is suitable to abut against the flange 9E (
The intermediate annular fissure 108S, forms a seat for inserting an upper edge of a protection element 116 (
The inner tubular wall 108T is suitable to stabilise the position of the bag 105 both when the latter is associated with the first connection element 104 and guarantee the coaxiality thereof with the element 104, and when the bag 105 simply rests on the element 1044 and it is not yet stably constrained to this element 104 by the ring nut 107. To this end, preferably the tubular wall 108T is dimensioned so that the end portion thereof is in is contact with and surrounds at least one upper section T1 (
The tubular wall 108T also defines the maximum transversal overall dimensions that the bag 105 may have when it is fully filled with the substance to be dispensed. As shown in
Along the outer face thereof, the inner tubular wall 108T has a plurality of vertical reliefs 108U (
The reliefs 108U also allow the outflow of air of the air from the container when a bag 105 is inserted into the container (as described hereinafter).
The connection element also has through holes 8V (
A further air exchange occurs also because there is no hermetic connection between the ring nut 107 and the first connection element 104, considering that the steps 107J of the ring nut 107 do not extend over the entire circumference of the outer wall of the ring nut, but only for circle arcs of this circumference.
As already indicated further above, the ring nut element 107 has means 107D suitable to stably connect the pump 106 to the ring nut, the latter means for example comprise an annular flange 107M (
The ring nut 107 at the annular flange 107M also provides for vertical abutments 107K (
The pump 106 is of the conventional type for the person skilled in the art and therefore will not be described in detail hereinafter.
Preferably, the pump is of the airless type and it is for example suitable to create a maximum vacuum (with respect to the ambient pressure) comprised between about 400 and 800 millibars, and more preferably equal to about 600 millibars in the bag 105. The bag 105 in this range of maximum pressure values is fully deformed or collapsed and the fluid substance contained therein has been dispensed. Therefore, in the present context, the expression deformable bag is used to indicate a bag whose walls have collapsed fully at the pressure values created by the pump.
In the case of an airless pump, it is preferable to provide for a sealing member 120 (
The device also comprises, connected to an upper stem 106F (
The device also comprises a conventional cap 112 suitable to cover the parts of the device provided for above the second connection element 9 which remain exposed. Preferably, the inner tubular surface 112A (
The fluid substance to be dispensed may be of any type but preferably a cream, gel, foundation, serum etc.
In the context of the invention, the expression stable constraint is used to indicate a constraint such that once constrained to each other, the elements are not dissociated from other, when they are subjected to the common forces with which the device is handled in the various steps of use and/or loading and/removal thereof (shown in detail hereinafter). For example, the ring nut 107 and the first connection element 104 are not released from each other when said first connection element 104 is dissociated and moved away from the second connection element 9 and therefore from the container, and also the bag 105 is not released from the ring nut 107 and from the first connection element 104. So that by moving away said ring nut element 107 from the container 1, the bag 105 is also automatically removed from the container. Obviously, although the bag can be disassociated from the ring nut element and from the first connection element, such operation requires applying a significantly great suitable force, much greater than the one usually acting on the bag during the operations mentioned above, to the bag. Similar observations shall also apply to the stable connection of the pump 106 to the ring nut 107, for stably connecting the ring nut 107 to the first connection element 104, and for stably connecting the second connection element 9 to the neck 1K of the container 1.
Preferably, all components of the device are coaxial to a longitudinal axis X1 of the device and this facilitates the assembly of the various components of the device.
Furthermore, preferably, still with the aim of facilitating the assembly, all components of the device, and in particular, the first and the second connection element, the ring nut, and the pump, are symmetrical-shaped with respect to a common central symmetry axis X1, and more preferably they have a circular cross-section.
According to the invention, associated with the container 1 and with the second connection element 9 is a refill device 100 (
The refill device 100 is associated with the container 1, by inserting the part 105E of the bag 105, in the cavity 2 of the container 1 until the first connection element 104 abuts against the second connection element 9, and these two elements are connected to each other through respective removable connection means 9A 108D (of the bayonet-like type in the shown example).
In order to facilitate the insertion of the bag 105 filled with the substance to be dispensed, into the seat 2 of the container 1, the volume of this seat is preferably greater than the volume of the part 105E of the bag which is to be inserted into the seat. In the final bag insertion step, the air present in the seat 2 of the container may further flow out, thanks to the fact that the connection between the ring nut 107 and the first connection element 104 is not of the sealed type, and through the through holes 108V and the interspaces created by the reliefs 108U, provided for in the first connection element 104.
Once the refill device has been inserted into the container 1, there is obtained a device for containing and dispensing fluids identical to the devices in which the bag is filled when it is inserted into the container and not yet stably constrained to the pump by the ring nut element.
Once the fluid substance has been fully dispensed, the bag 105, together with the first connection element 104, the ring nut 107 and the pump 106 can be easily removed from the container 1 (as shown in
As shown in
Preferably, in order to facilitate the insertion of the bag 105 into the protection element 106 the latter is open at the lower part, and it is therefore tubular shaped.
Preferably, for recycling purposes, the protection element is made of a paper material, for example comprising at least one paper layer, or it is made of metal for example a tin strip or it is made of plastic material for example recyclable, for example PET-PP-PE. Preferably, the protection element has a thickness S1 comprised between 0.2 mm and 2 mm, more preferably equal to about 1 mm.
As discussed above, the protection element 116 is removably connected to the first connection element 104. To this end, preferably the intermediate annular fissure 108S (
Furthermore, preferably, the maximum transversal dimension D101 (
To use the refill device, one has to remove the protection element 116 and therefore insert the refill device into the container 1, as discussed above.
Therefore, the protection element 116 has the sole purpose of protecting the bag 105 (generally made of a material with limited thickness, therefore relatively fragile) during storage and transportation of the refill device, and preferably also during the loading of the bag.
The bag 105 is loaded by associating an empty bag 105 with the first connection element 104 as described above, and the first connection element and the bag are therefore associated with a filling station 115 (partially represented in
Therefore, the bag is filled by associating the pump and the ring nut with the bag and with the first connection element, as described above.
Lastly, it should be observed that the embodiments described until now, have been provided by way of non-limiting example and that numerous variants all falling within the same inventive concept may be provided for, same case for example applying to the stable and/or removable connection means described until now which could be different from those shown until now, in any case conventional for the person skilled in the art.
Number | Date | Country | Kind |
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102021000018116 | Jul 2021 | IT | national |