The present invention concerns an arrangement for supplying fluid to a continuously variable transmission.
Continuously variable transmissions (to be abbreviated below to “CVTs”) typically incorporate:
Commonly both the variator and the clutches are hydraulically controlled, in which case there are multiple systems that need to be supplied with fluid:
Commonly the same fluid is used both for hydraulics and lubrication, It may in particular be an oil. The term “fluid” is used herein merely to refer to the oil or other liquid used in this context.
It is very important to maximise energy efficiency of the transmission. To this end the energy consumed by the fluid supply (typically formed by a pump) needs to be minimised, whilst satisfying the requirements of all of the transmission's individual systems.
In some known hydraulic circuits for CVT control, a single pump supplies all of the systems. It may for example supply fluid to the variator control system and the clutch arrangement directly, with fluid exhausted from those systems being supplied, to the lubrication system. However operating the single pump at the pressure required by the variator and clutches, and at the high flow rate required for lubrication, can result in unnecessary energy usage. Another option is to use two separate pumps, one of which supplies low pressure and relatively high flow to the lubrication system while the other supplies the clutch arrangement and the variator control system. In this case the second mentioned pump needs to be of sufficient capacity to supply the highest flow drawn by the clutch arrangement and the variator control system, so that much of its capacity is unused other than at times of peak flow.
In accordance with the present invention, there is an apparatus for supplying fluid to a continuously variable transmission having a lubrication system and at least one transmission control system, the apparatus comprising first and second pumps, the first pump having an output which is connectable to the lubrication system through a supply control valve arrangement and the second pump having an output which is connectable to the transmission control system, the apparatus further comprising a transfer passage through which the first pump is connectable to the transmission control system, and the supply control valve arrangement being adapted to selectively throttle fluid supply from the output of the first pump to the lubrication system in order to cause fluid output from the first pump to be diverted through the transfer passage to the transmission control system.
The invention allows efficient use to be made of the capacity of the two pumps. The second pump will typically be required to operate at high pressure for more of the time than the first pump. It can be specified to be of relatively small capacity. Preferably both pumps are capable of supplying the maximum required fluid pressure. The output of the first pump can, by virtue of the invention, augment that of the second when necessary in order to provide high rates of transient flow to the clutch arrangement or the variator control system.
Preferably, the transfer passage incorporates a transfer valve which permits fluid to flow from the output of the first pump toward the variator control system but not in the opposite direction. Other arrangements are possible, e.g. using a solenoid valve to control the transfer passage.
It is particularly preferred that the supply control valve arrangement receives first and second opposed control inputs, the first control input corresponding to the pressure output from the second pump and the second control input corresponding to a working pressure of the transmission control system, the supply control valve arrangement being adapted, by throttling fluid supply from the output of the first pump to the lubrication system in dependence upon its control inputs, to maintain the pressure output from the second pump at a level above the said working pressure of the transmission control system.
In such an embodiment, there is preferably provided an arrangement of valves and passages adapted to sample fluid pressure at multiple points in the transmission control system and to select the largest of the sampled pressures to form the second control input to the supply control valve arrangement.
A practical transmission typically has at least two transmission control systems—(a) a clutch arrangement and (b) a variator control system.
Preferably, pressure supplied to the clutch arrangement is prioritised. To this end, the clutch arrangement may have a supply passage which is constantly connected to the output of the second pump. The variator control system may be connectable to the second pump through the supply control valve arrangement. In this way provision can be made to throttle supply to the variator control system where necessary in order to maintain supply of pressure to the clutch arrangement.
The apparatus preferably further comprises an auxiliary passage for conducting fluid output from the second pump to the lubrication system.
Preferably, the supply control valve arrangement is adapted to selectively throttle the auxiliary passage in order to sustain pressure to the clutch arrangement.
Preferably, the variator control system is connectable to the second pump through the supply control valve arrangement, the supply control valve arrangement being adapted, in order to sustain pump pressure for the clutch arrangement, to throttle firstly the supply of fluid to the lubrication system and secondly, where necessary, the supply of fluid to the variator control system.
It is particularly preferred that the supply control valve arrangement is adapted to sustain a positive margin between the output pressure of the second pump and a working pressure of the transmission control system. The valve arrangement preferably comprises a single pilot controlled valve.
Specific embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
a to 3d are each diagrams of a fluid supply arrangement for use with the circuit of
The variator 300 represented in
Each roller 320 runs upon the input and output races to transmit drive between them and each is able to move back and forth along a circumferential direction about a variator axis defined by the variator shaft 322. Each roller is also able to tilt. That is, the roller's axis (which is perpendicular to the plane of the paper in
Note that in this example the tilt axis 332 does not lie in a plane perpendicular to the common axis of the races 302, 304, but is instead inclined to this plane. The angle of inclination is labelled CA in the drawing, and is known as the “castor angle”. As the roller moves back and forth it follows a circular path centred upon the variator axis. Furthermore the action of the races 302, 304, 306 upon the roller creates a steering moment which tends to cause it to tilt such that the roller axis 321 is maintained in intersection with the variator axis. This intersection of the axes can be maintained, despite movement of the roller back and forth along its circular path, by virtue of the castor angle. The result is that the position of the roller along its path corresponds to a certain roller tilt and hence to a certain variator drive ratio.
The roller control actuator 330 receives opposed hydraulic fluid pressures through lines S1, S2. The force thus created urges the roller along its circular path about the variator axis, and at equilibrium it is balanced by forces exerted upon the roller by the races 302, 304, 306. The force exerted by the races on each of the rollers is proportional to the sum of the torques externally applied to the variator races. This sum—the variator input torque plus the variator output torque—is the net torque that must be reacted to the variator's mountings, and is referred to as the reaction torque. By regulating the pressures applied through the lines S1 and S2, reaction torque is thus directly regulated. Note that whereas it is common to assume that a transmission will be controlled to provide a specified transmission ratio, the illustrated variator can instead be “torque controlled”—i.e. controlled to provide a particular reaction torque. In this case, changes of variator/transmission ratio take place automatically in response to changes which affect the torque balance at the transmission's input and output. For example, if a vehicle driver brakes abruptly, the variator can automatically react, allowing its drive ratio to change to accommodate the reduction in transmission output speed. This means that the flow required at any instant to/from the roller control actuators 320 is not necessarily known to or predictable by the associated controller. When the variator rollers move rapidly the flow can, for brief periods, be large. A fluid supply arrangement is needed which can react suitably.
To provide traction between the rollers 320 and the races 302, 304, 306, they must be biased toward one another. This is achieved in the illustrated embodiment by a hydraulic end load actuator 334 having a cylinder 336 in which input race 304 serves as a piston. Hydraulic pressure through a line E leading to the cylinder 336 thus urges output race 304 toward the other races 302, 306.
The circuit depicted in
The first and second hydraulic control lines each incorporate a respective end load supply valve E1, E2 formed as a non return valve arranged to permit flow out of the control line but not into it. The outputs of the end load supply valves E1, E2 are connected together and led to a supply input of an end load control valve 106, which is thus supplied with fluid at a pressure equal to that of the higher of the S1, S2 pressures. The end load control valve is controlled by a pilot pressure signal taken from an end load higher-pressure-wins valve arrangement 108 which samples pressures in opposite sides of one of the roller control actuators 100 and supplies whichever of these pressures is higher to the end load control valve 106. The end load control valve compares its pilot pressure signal with its own output pressure and modulates its output in response, thereby providing as its output E an end load pressure which is determined by the pilot pressure signal. This end load pressure is supplied to the end load actuator 334 (
The present circuit has several higher-pressure-wins valve arrangements. Their function in each case is to receive two input pressures and to output whichever is the greater of the two. Various mechanisms can be used for this purpose, but the arrangement illustrated in
The hydraulic circuit of
The transmission itself further comprises a lubrication system, represented in
Refer now to
The respective outputs 124, 126 of the first and second pumps are connectable through a transfer passage 128 incorporating a one-way transfer valve 130 which serves to connect the two outputs only when output pressure of the second pump falls below that of the first pump. Thus for much of the time, while the first pump is working at low pressure and the second pump at higher pressure, the two pumps are isolated from one another and work independently.
Of the three fluid consuming systems mentioned above (variator control system 98, clutch arrangement 114, lubrication system 115), it is considered that maintenance of fluid pressure supply to the clutch arrangement 114 takes highest priority. If events such as rapid and unexpected variator ratio changes led to inadvertent release of the active clutch, the effect could be to deprive the vehicle of propulsion at a crucial time. Also the clutch could be expected to re-engage, after an unpredictable delay, following restoration of pump pressure, with the danger that in so doing it would create a large torque spike in the transmission. This could lead to damage to the variator or other transmission components, as well as creating unpredictable vehicle behaviour.
To provide the required prioritisation of supply, the passage B forming the fluid supply to the clutch arrangement 114 is connected directly to the output 126 of the second pump 122. Because of the transfer passage 128 and the one-way transfer valve 130, the clutch supply B always receives the highest available pressure from the pumps 120, 122. In addition, supply to the lubrication system 115 and the variator control system 98 can, as will now be explained, be selectively throttled in order to maintain a suitable output pressure to the clutch arrangement 114.
Flow to both the variator control system 98 and the lubrication system 115 through supply passages A and C is controlled by a supply control valve 132 whose spool 134 receives opposed first and second pilot pressure signals which control the valve. The output pressure of the second pump 122 (which is, as noted already, always the highest available pressure from the fluid supply arrangement 118) forms the first pilot signal, being applied to the spool as indicated by arrow 136 to urge the spool 134 to the left, as seen in the drawing. The highest of the pressures in (a) hydraulic control lines S1 and S2 and (b) the clutches M1, M2 forms the second pilot signal, being applied to the spool as indicated by arrow 138 to urge the spool to the right, as viewed. A spring 140 also acts on the spool, augmenting the force applied to it by the second pilot signal.
The second pilot signal 138 is provided by use of a cascaded set of higher-pressure-wins (“HPW”) valve arrangements. Looking at
In the present embodiment the supply control valve 132 has first and second input ports 139, 141 communicating respectively with the two outputs 124, 126 of the pumps 120, 122. It outputs and controls fluid flow through variator supply passage A to the variator control system 98 and also through lubrication supply passage C to the lubrication system 115. Note that the valve chamber has first and second lubrication supply ports 142, 144 connected through auxiliary passage 145 and both leading to the lubrication supply passage C. The first lubrication supply port 142 only receives fluid from the first pump 120. The second lubrication supply port 144 only receives fluid supplied through the input port 141 leading to the second pump 122.
The spool 134 of the supply control valve 132 has first, second and third heads 146, 148, 150 between which are formed first and second transfer chambers 152, 154 which provide two separate routes for passage of fluid between the valve's input and output ports. The first transfer chamber 152 communicates only with the input port 139 leading to the output 124 of the first pump 120. The second transfer chamber 154 communicates only with the input port 141 leading to the second pump output 126.
The various operating conditions represented in
In
Suppose now that the fluid pressure supplied by the second pump 122 begins to fall in relation to that required by the clutch arrangement 114 or the variator control arrangement 98. This may for example happen because the pressure applied to the variator or clutches increases, or because flow consumption in the circuit (e.g. due to movement of the variator roller control actuators 100) reduces the pressure created at the pump output. The effect of either is to alter the pilot signals 136, 138, moving the valve spool 134 toward the right, as viewed. As this happens, the valve progressively throttles its outputs in a predetermined sequence, as
In
In
In
The stiffness and pre-stressing of the spring 140 are chosen by reference to the required lubrication pressure. The spring's force must be overcome by the pilot signals before lubrication flow begins to be throttled.
The same sequence of operations can be appreciated from
1. In the state shown in the drawing, pilot signal 136 (taken from the output of the second pump 122) dominates, implying that the second pump's output pressure exceeds the pressures demanded by the variator control system 98 and the clutch arrangement 114 by some predetermined margin. First pump 120 supplies fluid to lubrication supply C and the second pump 122 also contributes to lubrication through second lubrication supply port 144. The second pump supplies the clutch arrangement 114 through supply passage 8 and the variator control system 98 through passage C.
2. A diminishing margin of pump output pressure over demanded pressure causes the valve to move to the second state in which second lubrication supply port 144 is closed.
3. Further diminution of the pump output pressure relative to demanded pressure causes the valve to adopt its third state in which supply to the lubrication system 115 is closed altogether.
4. Still further diminution of the pump output pressure relative to demanded pressure causes the valve to adopt its fourth state in which all its ports are closed and all of the output of the two pumps goes to the clutch arrangement 114.
Number | Date | Country | Kind |
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1003099.7 | Feb 2010 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2011/050340 | 2/22/2011 | WO | 00 | 10/1/2012 |