The present disclosure relates to a fluid transportation network and a method for controlling the fluid transportation network. In particular, the present disclosure relates to a fluid transportation network and a method for controlling the fluid transportation network which comprises one or more parallel zones, whereby each zone is connected to a common supply line.
Fluid transportation systems and networks typically comprise a plurality of consumers in different zones, with parallel branches or lines, through which a liquid or gaseous fluid is transported, for example in Heating, Ventilating, and Air Conditioning (HVAC) system for distributing thermal energy. The consumers and zones typically have different designs, with different diameters and/or lengths of fluid transport lines, for example, pipes, ducts and other and conduits, and have different and/or varying flow rates and/or throughput. In order to achieve a balanced and/or controlled distribution of the fluid to the consumers in such fluid transport systems, the zones and/or consumers are provided with flow control valves, for example actuated valves with electric motors, configured to adjust the flow through the respective consumer at different degrees of opening and/or valve positions.
In fluid transportation systems, centrifugal pumps provide the main force to drive and move fluid through fluid transportation lines, e.g. pipes, cooling and heating equipment, such as chillers, boilers, and consumers, such as thermal energy exchangers, e.g. heat exchanger or radiators. Traditionally, the centrifugal pumps are located in a central location with the cooling or heating equipment. Different types of valves such as control valves and balancing valves are installed in the fluid transportation systems in order to set and control the flow of fluid, thereby creating pressure drops and power losses across the valves. The central distribution pumps are usually chosen between constant speed pumps or variable speed pumps. However, the described systems suffer from excessive energy consumption and lack of efficiency.
As an alternative to systems using central pumps, systems using distributed pumping schemes using variable speed pumps have been proposed. Decentralized pumping systems may require less pumping power and, thus, have a lower energy consumption than central pumping systems. Known as variable speed pumping systems, they can be arranged in variable-primary pumping arrangement, primary-secondary pumping arrangement, or primary-secondary-tertiary pumping arrangement. For example, in the variable-primary pumping arrangement, the primary pumps have variable speed.
GB2245967A discloses an air conditioning system which includes a plurality of independently controlled air-to-water heat exchangers or groups of heat exchangers for heating or cooling air before circulation. Means are provided for supplying hot or cold water to the heat exchangers together with a plurality of variable speed pumps. Each variable speed pump has the function of varying the flow rate of the water supply through one independently controlled heat exchanger or group of heat exchangers according to the required temperature of the air.
U.S. Pat. No. 6,607,141B2 discloses decentralized centrifugal pumps with variable speed drives located at cooling or heating coils which are utilized to circulate and control the flow of liquid through the coils, main supply line, and main return line. The pump speed is controlled to satisfy temperature or pressure settings of a control agent served by the coil. Central distribution pumps, modulating control valves, and balancing valves are no longer required to circulate and control the flow.
It is an object of this invention to provide a fluid transportation network and a method for controlling the fluid transportation network, which fluid transportation network and method do not have at least some of the disadvantages of the prior art.
According to the present disclosure, these objects are achieved through the features of the independent claims. In addition, further advantageous embodiments follow from the dependent claims and the description.
According to the present disclosure, a fluid transportation network is proposed. The fluid transportation network comprises a plurality of parallel zones; a common supply line for feeding a total flow of fluid to the plurality of parallel zones, whereby each parallel zone is connected to the supply line and associated with a pump, the pump being configured to control a flow of fluid through the respective zone; at least one zone valve arranged in one of the zones and configured to control the flow of fluid through the zone; and a processing unit configured to control at least one of the pumps, associated with the zones, and/or the at least one zone valve, to control the flow of fluid through the zones, whereby the pumps are used to control the flow of fluid through a particular zone or plurality of zones only when a respective pump is operating within a specified efficient operating range of the respective pump, where the respective pump is regulating a flow of fluid above a respective flow threshold value of the respective pump.
It is pointed out here that while the term “pump” is used in connection with controlling the flow of fluid in the fluid transportation network, in case of a gaseous fluid, e.g. air, the pumps are implemented as motorized fans or ventilators. Likewise, while the term “valve” is used in connection with controlling the flow of fluid in the fluid transportation network, in case of a gaseous fluid, e.g. air, the valves are implemented as dampers.
In an embodiment, the processing unit is configured to control the respective pump to control the flow of fluid through a particular zone only when the flow setpoint for the particular zone is above the respective flow threshold value of the respective pump.
In an embodiment, the flow of a particular zone is controlled by the one pump associated with that particular zone, particularly by the pump arranged in that particular zone.
In an embodiment, at least one pump is configured to deliver flow in more than one zone, and the flow of these zones is controlled by an individual valve for each of these zones.
In an embodiment, only the zone valve of a particular zone is used to control the flow in the particular zone when the flow setpoint for the particular zone is below the respective flow threshold value.
In an embodiment, at least one of the zones comprises a flow sensor.
In an embodiment, the flow threshold value of at least one pump is in a range from 15% to 50% of a maximum flow of the respective pump. In an embodiment, the flow threshold value of each pump is in the range from 15% to 50% of the maximum flow of the respective pump.
In an embodiment, at least two parallel zones are connected through a connecting pipe, located between the pump and a thermal exchange unit of the respective zones, and the connecting pipe comprises a connecting valve.
In an embodiment, the connecting valve is associated with one of the zones and configured to control the flow in that one of the zones.
In an embodiment, the respective flow threshold value of the pump is a function of a threshold rotational speed of the pump or of a threshold rotational speed of the pump in relation to a pump pressure ratio.
In an embodiment, the fluid transportation network further comprises a main pump configured to provide the total flow of fluid.
In an embodiment, the processing unit comprises a plurality of separate processing units.
In an embodiment, each of the zones comprises a zone processing unit. The zone processing units may be connected to a main processing unit.
Depending on the embodiment, the fluid is a liquid or gaseous fluid.
In an embodiment, each zone comprises one or more thermal exchange units.
A further aspect of the disclosure is related to a method of controlling a fluid transportation network. The proposed method comprises the steps of:
In an embodiment, the respective pump is used to control the flow of fluid through the particular zone only when the flow setpoint for the particular zone is above the respective flow threshold value of the respective pump.
In an embodiment of the method, in the case when only the zone valves are used to control the flow of fluid in the fluid transportation network, at least one of the zone valves is set to a completely open position by adjusting the speed of a main pump, arranged in the supply line, or the speed of one of the pumps associated with the zones.
The present disclosure will be explained in more detail, by way of example, with reference to the drawings in which:
In
Each of the parallel zones Z1, Z2 and Z3 is connected to the supply line L, which is provided for feeding a total flow of fluid ϕtot to the plurality of parallel zones Z1, Z2, and Z3. Each of the parallel zones is connected to the supply line L trough a respective zone supply line L1, L2, L3 and a respective zone return line LR1, LR2 and LR3 (connected to the main return line LR).
In
The pumps P1, P2, P3 are configured to control the flow of fluid ϕ1, ϕ2, ϕ3 through the respective zone Z1, Z2, Z3. In one embodiment the pumps P1, P2, P3 are centrifugal pumps, but any other kind of appropriate pump known in the art for the purpose of circulating fluids may be used. In a preferred embodiment, the pumps P1, P2, P3 are variable speed pumps where the speed of the pumps is controlled in each case using a variable speed motor with a variable frequency drive, for example. Parameters of the variable speed pumps are controlled using built-in controller(s) or external controller(s). In a preferred embodiment, the flow provided by the pump varies linearly with the pump speed.
In
Referring further to the embodiments of
Depending on the embodiment and/or configuration, the regulating zone valves V1, V2, V3, depicted schematically in
The examples shown in
As a difference to the exemplary configuration shown in
Although not illustrated, it should be pointed out that the fluid transportation network 1 comprises one or more flow sensors, e.g. ultrasonic flow sensors, arranged in at least one of the zones Z1, Z2, Z3 and configured to measure the current flow rate in the respective zone Z1 Z2, Z3. The measured current flow rate in a zone Z1, Z2, Z3 is used by the processing units R, R1, R2, R3, the pumps P1, P2, P3, and/or the regulating valves V1, V2, V3, V12, V23 to control the flow of fluid in the respective zone Z1, Z2, Z3 to the flow setpoint for the respective zone Z1, Z2, Z3.
It should be further noted, that in case of a gaseous fluid, e.g. air, the fluid transportation lines L, L1, L2, L3 are implemented as ducts, the zone valves V1, V2, V3 are implemented as dampers, and the pumps P1, P2, P3 are implemented as motorized fans or ventilators.
The fluid transportation network 1 according to the disclosure comprises one or more processing units R, R1, R2, R3. The processing units R, R1, R2, R3 may control the whole fluid transportation network 1, e.g. by a central processing unit R, or part of it, e.g. by individual distributed processing units R1, R2, R3. In
Some or all of the processing units R, R1, R2, R3 further comprise a communication module configured for wireless and/or wired data communication with external processing devices, e.g. another processing unit (or controller), a computerized processing unit operating as a fluid transportation network controller, or another computer or communication device, e.g. a cloud-based computer system, a mobile telephone, or a tablet computer, etc.
The processing units R, R1, R2, R3 are configured to control the pumps P1, P2, P3, zone valves V1, V2, V3, and connecting valves V12, V23 associated with the zones Z1, Z2, Z3 to control the flow of fluid ϕ1, ϕ2, ϕ3 through the respective zones Z1, Z2, Z3. The pumps P1, P2, P3 are only employed to control the flow of fluid ϕ1, ϕ2, ϕ3—alone or in combination with a zone valve V1, V2, V3—when the pumps P1, P2, P3 are operated within their specified efficient operating ranges. For example, the processing units R, R1, R2, R3 are configured to control a particular pump P1, P2, P3 associated with a particular zone Z1, Z2, Z3 to control the flow of fluid ϕ1, ϕ2, ϕ3 through the particular zone Z1, Z2, Z3 to a flow setpoint for the particular zone Z1, Z2, Z3, as long as the respective flow setpoint is above the flow threshold value ϕ1T, ϕ2T, ϕ3T of the particular pump P1, P2, P3 associated with the particular zone Z1, Z2, Z3. In an embodiment, the zone valve V1, V2, V3 of the particular zone Z1, Z2, Z3 is set and kept to a fully open position while the particular pump P1, P2, P3 associated with the particular zone Z1, Z2, Z3 controls the flow of fluid through the particular zone Z1, Z2, Z3 within the particular pump's specified efficient operating range. Thus, in the latter case, the flow of fluid ϕ1, ϕ2, ϕ3 through the particular zone Z1, Z2, Z3 is controlled entirely by the respective pump P1, P2, P2 operating in its specified efficient operating range.
The processing units R, R1, R2, R3 are further configured to pass regulating control from the pumps P1, P2, P3 associated with the zones Z1, Z2, Z3 to the zone valves V1, V2, V3 associated with the zones Z1, Z2, Z3 to control the flow of fluid ϕ1, ϕ2, ϕ3 through the respective zones Z1, Z2, Z3, outside the specified efficient operating range of the pumps P1, P2, P3. For example, the processing units R, R1, R2, R3 are configured to pass regulating control from a particular pump P1, P2, P3 associated with a particular zone Z1, Z2, Z3 to the particular zone valve V1, V2, V3 associated with the particular zone Z1, Z2, Z3, as long as the flow setpoint for the particular zone Z1, Z2, Z3 is at or below the flow threshold value ϕ1T, ϕ2T, ϕ3T of the particular pump P1, P2, P3 associated with the particular zone Z1, Z2, Z3. Depending on the type of zone valves V1, V2, V3, the processing units R, R1, R2, R3 are configured to control the zone valves V1, V2, V3 associated with the zones Z1, Z2, Z3 to control the flow of fluid ϕ1, ϕ2, ϕ3 through the respective zones Z1, Z2, Z3, outside the specified efficient operating range of the pumps P1, P2, P3, e.g. when the flow setpoints for the respective zones Z1, Z2, Z3 are at or below the flow threshold value ϕ1T, ϕ2T, ϕ3T of the pumps P1, P2, P3 associated with the respective zone Z1, Z2, Z3. In other words, in the latter case, the processing units R, R1, R2, R3 are configured to control a particular zone valve V1, V2, V3 associated with a particular zone Z1, Z2, Z3 to control the flow of fluid ϕ1, ϕ2, ϕ3 through the particular zone Z1, Z2, Z3, when the flow setpoint for the particular zone Z1, Z2, Z3 is at or below the flow threshold value ϕ1T, ϕ2T, ϕ3T of the particular pump P1, P2, P3 associated with the particular zone Z1, Z2, Z3. In an embodiment, the particular pump P1, P2, P3 associated with the particular zone Z1, Z2, Z3 is set and kept to a fixed pass through mode while the zone valve V1, V2, V3 associated with the particular zone Z1, Z2, Z3 controls the flow of fluid through the particular zone Z1, Z2, Z3, outside the specified efficient operating range of the particular pump P1, P2, P3. Thus, in the latter case, the flow of fluid ϕ1, ϕ2, ϕ3 through the particular zone Z1, Z2, Z3 is controlled entirely by the respective zone valve V1, V2, V3. In cases and scenarios when only the zone valves V1, V2, V3 are used to control the flow of fluid in the fluid transportation network 1, the processing units R, R1, R2, R3 are further configured to set to a fully open position the zone valve V1, V2, V3 which already has the greatest valve position, i.e. the zone valve V1, V2, V3 with the greatest orifice closest to a fully open position, by adjusting the speed of the main pump P, arranged in the supply line L, or the speed of one of the pumps P1, P2, P3 associated with the zones Z1, Z2, Z3.
In further embodiments, the fluid transportation network 1 further comprises one or more non-return valves, arranged in each case downstream of a pump P, P1, P2, P3. In the configurations with a main pump P, the non-return valve is arranged in the main supply line L downstream of the main pump P, directly “behind” the main pump P (without any intervening flow controlling parts or components). In an embodiment, the main pump P is controlled to overpressure the flow, e.g. by 20 kpa, consequently, the individual pumps P1, P2, P3 in the zones Z1, Z2, Z3 can be switched off in cases where only a low flow is required in the respective zone Z1, Z2, Z3, e.g. 20% of maximum flow, and the main pump P is sufficient to provide the required flow or pressure, respectively. For the pumps P1, P2, P3 arranged in and associated with a zone Z1, Z2, Z3, the non-return valves are arranged in each case downstream of the pump P1, P2, P3, upstream of the junction where the respective zone Z1, Z2, Z3 reconnects to the main return line LR.
Number | Date | Country | Kind |
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CH070361/2021 | Oct 2021 | CH | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/077501 | 10/4/2022 | WO |