The present disclosure relates to washing appliances making use of fluids and fluid delivery systems. More particularly, the present disclosure relates to washing appliances having a fluid treatment system for treating a fluid that can be used or delivered by the appliance, with suitable treatments including, for example, filtration and/or addition of additives, such as rinse aids, detergents and/or the like.
In both residential and commercial environments, it is common to make use of washing appliances such as, for example, dishwashers or clothes washers to clean items that have become dirty during use. For instance, dishwashers are employed residentially and commercially to remove amounts of food, drink and other materials from dishes, glassware, pots, utensils and flatware for reuse. In addition, clothes washers are also used both residentially and commercially to clean dirty or soiled items such as, for example, clothing, towels, sheets and the like.
Generally, washing appliances make use of fluid sources such as a residential or commercial water supply to provide the base for a cleaning medium inside the washing appliance. A cleaning chemical such as, for example, a detergent, a bleach, and/or a soap is typically added to the cleaning medium to further promote the ability of the washing appliance to clean the dirty items. The cleaning chemical can have a solid, powdered, gel or liquid form and can be added to the cleaning medium at the beginning of a cleaning cycle and/or at other stages of the cleaning process.
As part of the cleaning process, washing appliances typically can include rinsing functions with a final rinse for removing remaining cleaning chemical or other deposits from a clean item. An initial rinse function can be used to loosen deposits and remove at least about a portion of deposits prior to performing a rinse wash cycle. In some instances, the rinsing function can be used prior to a drying function. In this manner, the rinsing function is used to impart a satisfying visual appearance to the cleaned item, which further enhances a potential users satisfaction during future use of the item.
It can be desirable to have a filtration system integral to a washing appliance. In some instances, the filtration system can be configured so as to supply a filtered fluid, such as water, for use during the cleaning process and/or rinsing process. For example, a suitable filtration system can be used to remove dissolved minerals, organic matter or particulate matter that has the potential to interfere with the operation and/or service life of the washing appliance or components thereof. In addition, the use of a water filtration system can be used to improve the overall performance of the appliance, for example, by eliminating spotting in a dishwasher or providing cleaner clothes in a washing machine. In other instances, a washing appliance can include a filtration system for filtering and removing particulate matter such as, for example, food particles in a dishwasher, and other contaminants that become entrained in the cleaning medium such that the filtered matter is not returned or redeposited on the items being cleaned. Furthermore, it can be desirable to combine the filtration system with one or more additive dispensers for an integrated fluid treatment system.
A fluid treatment system as presently described and contemplated can provide a flow structure for promoting a cleaning cycle within a washing appliance. In some presently preferred embodiments, the fluid treatment system can selectively provide filtered water as requested by a controller responsible for overall operation of the washing appliance. The presently contemplated fluid treatment system can selectively provide differing qualities of a filtered fluid, for example, based upon particular stages of the cleaning cycle as directed by the controller. In additional or alternative presently preferred embodiments, the fluid treatment system can be adapted so as to selectively introduce additives to assist with or enhance the cleaning process as directed by the controller.
In some presently preferred representative embodiments, improved fluid treatment systems for use with a washing appliance can incorporate a plurality of filtration stages. These filtration stages can be correlated with specific cycles within the washing process. In some embodiments, a filter can be used to filter all fluid, such as water, entering the wash appliance. This initial filter can remove larger particulates and/or other undesirable potential components of the incoming fluid to improve the wash process and/or to lengthen the lifetime of the components of the appliance. For example, removal of particulates can lengthen the lifetime of valves within the appliance and reduce the need for servicing the appliance. In presently preferred representative embodiments, a prefilter can be configured for easy replacement when the filter is determined to be spent. An interchangeable prefilter is in contrast with crude screen filters, which require disassembly to replace, that become clogged only if an unusual event takes place with respect to the presence of large particulates in the inflow. In some representative embodiments described below, a final rinse filter can be used to provide particularly purified fluid for the final cycle of the washing appliance. The ability to filter all or a selected portion of inflow fluid, e.g., water from a fresh water supply, provides the ability to provide cleaner water to the washing and/or rinsing cycle than is provided a water supply. This ability acknowledges that many conventional water supplies do not provide a desired quality of water for many cleaning applications either due to deterioration of the water supply or a heightened standard for many consumers.
In some additional or alternative presently preferred representative embodiments, one or more filtration stages can be combined with one or more additive dispensers, although in some embodiments desirable dispenser designs can be used without filtration. Suitable additives can be, for example, a rinse aid, a detergent, a disinfectant or the like. Coordinating the use of various filtration stages with dispensers can provide for improved operation of the washing appliance. As appropriate for some representative embodiments, by combining a dispenser with a filter within a unitary fluid treatment system, simpler assembly of the fluid treatment system within the appliance is accomplished with fewer fluid connections that need to be made at final assembly. Furthermore, by coordinating the flow paths and/or system control of the additive dispensers with a filtration component, greater flexibility in fluid treatment options can be achieved.
In one aspect, the fluid treatment system of the present disclosure can comprise a manifold assembly adapted to selectively receive at least one replaceable treatment assembly holding a composition for imparting a desirable characteristic to a cleaning medium. The manifold assembly can comprise integral flow channels and associated valving for selectively directing a cleaning fluid through the at least one replaceable treatment assembly and to the washing appliance as directed by an appliance controller. The manifold assembly can be integrally mounted within the structure of the washing appliance for treatment of all or a selected portion of incoming cleaning fluid. The manifold assembly can be electrically, operably connected to a controller within the washing appliance to selectively direct and treat water as part of a wash cycle.
In another aspect, the fluid treatment system of the present disclosure can comprise a replaceable treatment assembly. In one representative configuration, the replaceable treatment assembly can comprise a plurality of filter media whereby each medium is selected to provide a desired level or type of filtration that is beneficial to a selected stage of a washing process. Suitable filtering media can be selected from filtering media such as, for example, depth filtration mediums, surface filtration mediums, adsorptive media, crossflow filtration media, ion exchange media, activated carbon media and the like. The multiple filtration media can be separately packaged within cartridges, and these separate media can be integrated as desired into a flow path to selectively supply fluid with different levels of treatment at selected times during the wash cycle. Specifically, in a representative configuration, the replaceable treatment assembly can comprise a plurality of separably replaceable treatment cartridges. In yet another representative configuration, the replaceable treatment system can further comprise an additive assemble for selectively dispensing an additive into the washing appliance as directed by a controller. Suitable additives can include additives such as, for example, detergents, soaps, fragrances, rinse aids and the like.
In additional aspects, a washing appliance can comprise an integral fluid treatment system for supplying a cleaning fluid that is selectively treated as dictated by an appliance controller. In some instances, the cleaning fluid can be selectively filtered with a filter medium such as, for example, depth filtration mediums, surface filtration mediums, crossflow filtration mediums, ion exchange mediums, activated carbon mediums and the like. In some instances, the cleaning fluid can be treated through the addition of an additive such as, for example, detergents, soaps, fragrances, rinse aids and the like.
In a further aspect, the present disclosure is directed to a method of providing a treated cleaning fluid to a washing appliance. In some instances, a cleaning fluid can be selectively filtered at the direction of an appliance controller. In some instances, additives for enhancing a cleaning process can be selectively dispensed at the direction of an appliance controller.
In other aspects, the present disclosure is directed to fluid treatment systems that can comprise compact designs allowing for placement with an appliance body or door without significantly increasing the overall size of the appliance or sacrificing usable washing space.
In another aspect, the present disclosure is directed to fluid treatment systems that can utilize flow manifolds allowing for quick and easy replacement of replaceable filter assemblies. These replaceable filter assemblies can comprise a variety of filter media for removing contaminants such as, for example, particulate matter or dissolved solids, such as hardness or iron, so as to protect downstream components such as valves, injectors and venturis from damage or effect operation, such as clogging or jamming of downstream flow components that are in fluid contact with the fluid stream.
In another aspect, the present disclosure is directed to fluid treatment systems comprising an upstream flow component such as, for example, a valve or orifice, so as avoid exposure of portions of the fluid treatment system to high pressure conditions, i.e., above 120 psig. Through the use of the upstream flow component, fluid treatment systems can be effectively broken into three distinct pressure regions including a house pressure region, a variable pressure region and an atmospheric pressure region. The house pressure region generally comprises a portion of the fluid treatment system upstream of the upstream flow component. The house pressure region is generally manufactured to withstand exposure to high pressure conditions such as, for example, pressures between about 60 to about 120 psig. The variable pressure region comprises a portion of the fluid treatment system directly downstream of the upstream flow component. The variable pressure region is manufactured to withstand normal operation at a pressure range from roughly atmospheric pressure to about 120 psig. The atmospheric pressure region comprises a portion of the fluid treatment system that directly fluidly interacts with an interior portion of a dishwasher. The atmospheric pressure region is manufacture to operate at essentially atmospheric pressure. By preventing the exposure of portions of the fluid treatment system to high pressure conditions, portions of the fluid treatment system such as, for example, the variable pressure and atmospheric pressure regions can be fabricated with low pressure designs. Through the use of low pressure designs, fabrication costs for the overall fluid treatment system can be reduced such as, for example, by reducing wall thicknesses which correspondingly leads to reductions in raw material consumption.
In another aspect, the present disclosure is directed to fluid treatment systems comprising a variety of treatment and washing mediums, such as, for example, detergents, soaps, rinse aids, and filter elements. Each of the various treatment and washing mediums can be fabricated with individually distinct connecting features relative to interconnection with a manifold assembly such that the risk of replacing a spent medium with a wrong or incompatible medium is eliminated. When a spent medium is replaced, the medium can be filled into a removable, replaceable receptacle that comprises the distinct connecting feature, or alternatively, the various mediums can be provided in individual use sizes, such as bags or housings, that include the distinct connecting feature and eliminate the need to transfer the medium from a bulk container into a removable, replaceable container.
Moreover, the present disclosure is directed to replaceable filter cartridges and/or fluid treatment reservoirs that can be coupled to a fluid treatment system of a washing appliance in a configuration in which they can be replaced without disassembly of the appliance. In some presently preferred representative embodiments, the filter cartridges and/or the fluid treatment reservoirs can be accessibly from a kick panel of the applicant and/or from a panel within the door of the appliance. Suitable connectors are can be used for the quick replacement of either a filter element and/or a fluid treatment reservoir that is easy and generally valved such that cleaning fluid does not flow when the filter or reservoir is absent. Thus, significant new functionality is introduced that can be conveniently maintained by the end user without great effort.
In a further aspect, the present disclosure is directed to fluid treatment systems comprising various combinations of controls, sensors and/or display mechanisms so as to automate various functions of the fluid treatment system. Representative functions suitable for automation can include the dispensing of a wash medium, indicating the absence and/or remaining amount of a wash medium, indicating the status and/or remaining capacity of a filtering medium and to provide an indication of operational problems with the fluid treatment system.
In another aspect, the present disclosure is related to additive assemblies for administering a wash medium into a fluid stream. In some representative fluid treatment systems, a wash medium can be dispensed and administered into a fluid stream through an injector assembly utilizing the driving force of a fluid supply to direct the wash medium into the fluid stream or washing appliance. In some representative fluid treatment systems, additive assemblies can comprise an adjustable additive assembly for varying the amount of wash medium that is dispensed or administered into a flow stream based on characteristics of a fluid source, such as, fore example, levels of hardness, iron and the like.
Additionally, the present disclosure is related to dispensers for a washing appliance that are based on a venturi effect, i.e. aspiration. The venturi provide a small orifice nozzle adjacent to the dispenser inlet operatively coupled to a reservoir with a check valve or the like. Flow through the nozzle to an adjacent flow conduit provides suction that opens the check valve and provides flow from the dispenser into the flow through the nozzle. In an adjustable version, an adjustment of the venturi nozzle to change its positioning relative to the adjacent flow conduit to increase or decrease the suction and corresponding amount of flow from the dispenser. The venturi-based dispensers, especially the adjustable venturi dispenser, can find valuable applications outside of use within a washing appliance.
A flow schematic of a representative fluid treatment system 100 for use with a washing appliance is illustrated in
As illustrated in
Fluid treatment system 100 can further comprise a prefilter 104 and a flow sensor 106. Prefilter 104 can comprise a removably replaceable filter such as, for example, a replaceable cartridge filter as described in U.S. Pat. Nos. 6,649,056 and 6,953,526; and U.S. Publication Nos. 2003-0010698 A1, 2003-0019819 A1, and 2003-0217959 A1, all of which are herein incorporated by reference to the extent not inconsistent with the present disclosure. Prefilter 104 generally comprises a filter media selected so as to filter the wash fluid. When, for example, the wash fluid comprises water, suitable filter medias may comprise depth style barrier filtration media, surface style filtration media, activated carbon filtration media, ion exchange media, crossflow filtration media, ceramic filtration media and any other suitable filtration medias. Flow sensor 106 can comprise any suitable flow sensor such as, for example, Hall Effect sensors, paddlewheel sensors, turbine sensors, ultrasonic sensors and the like, which can provide an output signal, either analog or digital, to a controller 108. Controller 108 can be integral to the fluid treatment system 100 and/or may comprise an element of a washing appliance 110. Controller 108 can comprise any suitable controller such as, for example, a microprocessor based controller, a Programmable Logic Controller (PLC), a relay-logic based controller, a terminal strip or other suitable controllers. Controller 108 can be operably interconnected to a display 109 for visually and/or audibly communicating information collected by controller 108 to a user.
Display 109 can comprise a simple display including lights for detailing system information or alternatively, display 109 can comprise viewing screens such as, for example, a LCD (liquid crystal display) or similar display for communicating detailed system information. Display 109 can communicate to a user information such as, for example, operation information such as cycle and system alarms, amounts remaining of wash mediums such as, for example, rinse aid, detergent and the like, and capacity information relating to the use of prefilter 104. Display 109 can be mounted within a door, control panel or remotely for providing information to the user.
Fluid treatment system 100 can further comprise a rinse valve 112, a wash valve 114 and a final rinse valve 116, each being in fluid communication with a prefiltered flow line 117. As shown in
As illustrated in
Final rinse valve 116 similarly controls flow through a final rinse flow line 128. Final rinse flow line 128 can operably comprise a final rinse filter 130, a rinse additive valve 132 and/or a rinse additive cartridge 134. Final rinse filter 130 can comprise a replaceable filter having a similar configuration as prefilter 104, or it can have a different configuration. In some presently contemplated embodiments, prefilter 104 and final rinse filter 130 may comprise individually replaceable filter assemblies, while in other presently contemplated embodiments, prefilter 104 and final rinse filter 130 may be operatively joined in a single unitary filter assembly that is replaced as a unit. Rinse additive valve 132 can comprise a suitable valve design for introducing and/or mixing a rinse additive or disinfectant such as for example, a liquid or gel type rinse additive, into the final rinse fluid. Rinse additive valve 132 can comprise a venturi style design in which the rinse additive is drawn into the wash fluid through suction generated from the flow in final rinse flow line 128 due to a venturi effect. Alternatively, final rinse flow line 128 can further comprise an injector or a pump such as, for example, a peristaltic, diaphragm or other suitable pump design suitable for introducing the rinse additive into the final rinse fluid.
In some presently contemplated embodiments, soap flow line 122 and final rinse flow line 128 may share a common pump, injector or venturi-style valve for selectively introducing a wash soap or a rinse additive as directed by the controller 108. In such an arrangement, soap valve 124 and rinse additive valve 132 can be selectively controlled by controller 108 to open and close based upon a preset wash cycle. Alternatively, soap valve 124 and rinse additive valve 132 can be incorporated into a single, shared valve having at least two inlets and at least one outlet wherein this single, shared valve simulates the function and operability of soap valve 124 and rinse additive valve 132.
Though rinse flow line 118, soap flow line 122 and final rinse flow line 128 are depicted in
In general, the fluid treatment system can be placed at any convenient location within the washing appliance or adjacent the washing appliance. The components of the water treatment system may or may not be part of an integral unit, and different components can be separated in location with appropriate operable fluid and electrical connections interfacing the respective components. In presently preferred embodiments, the components are arranged in a limited number of integral units that can be assembled into a suitable location within the appliance with the valves and internal fluid connections being secured within the integral units such that only fluid connections and electrical connections to the integral unit are performed for assembly of the fluid treatment system within the washing appliance. The selected location should provide reasonable access to the user for the replacement of components, such as filter cartridges and additive containers, that become spent during operation and that require occasional replacement.
For example, for the assembly of a fluid treatment system for use with a dishwasher, one or more filter cartridges along with the corresponding manifold and corresponding valves generally can be placed within the kick panel area. This placement generally does not reduce the available space for the cleaning basin, and it provides for the replacement of the filter cartridge from the accessible front of the appliance. An additive dispenser for a rinse aid or the like generally can be combined with a two-stage filter system at one side of the kick panel. If a detergent dispenser is included within the system, this can use a larger volume and can be placed on the opposite side of the kick panel. The central portion of the kick panel area may be occupied by motors, pumps and/or the like for the operation of the washing appliance such that placement of the fluid treatment components on the ends of the kick panel does not interfere with the standard placement of the washing appliance components.
In operation, washing appliance 110 typically washes items through a sequenced series of operations so as to create a cleaning cycle. For example, washing appliance 110 can comprise a cleaning cycle in which items such as, for example, dishes, glassware, pots, utensils or flatware in the case of dishwashers, are washed so as to remove any deposits and/or to sanitize the items. Controller 108 can direct the cleaning cycle and is used to selectively direct fluid corresponding to the desired wash operation through the fluid treatment system 100. For example, a simple wash cycle can comprise a pre-rinse stage, a wash stage, a postrinse stage and a final rinse stage.
During the pre-rinse stage or a portion thereof, controller 108 can transmit a signal to rinse valve 112 such that rinse valve 112 is operably positioned in a valve open disposition while wash valve 114 and final rinse valve 116 remain in a valve closed disposition. In this pre-rinse stage, wash fluid enters the fluid treatment system 100 through the source inlet 102 whereby selected contaminants such as, for example, particulate matter can be removed from the wash fluid by prefilter 104. The flow rate of the wash fluid can be measured by flow sensor 106, which can transmit the flow rate of the wash fluid to the controller 108. The wash fluid flows through the prefiltered flow line 117, through the open rinse valve 114 such that the wash fluid is directed into the washbasin 120.
During the wash stage or a portion thereof, controller 108 can transmit a signal to wash valve 114 such that wash valve 114 is operably positioned in a valve open disposition while rinse valve 112 and final rinse valve 116 remain in a valve closed disposition. In this wash stage, wash fluid enters the fluid treatment system 100 through the source inlet 102 whereby selected contaminants are again removed from the wash fluid by prefilter 104. The flow rate of the wash fluid can be measured by flow sensor 106, which can transmit the flow rate of the wash fluid to the controller 108. The wash fluid flows through the prefiltered flow line 117, through the open wash valve 114 such that the wash fluid is directed through the soap valve 124. Soap valve 124 can introduce wash soap from soap cartridge 126 into the wash flow line 122. The combination of wash fluid and wash soap is then directed into washbasin 120.
The post rinse stage can be similar to the pre-rinse stage in which the wash fluid is again directed through an open rinse valve 112 while soap valve 114 and final rinse valve 116 are in valve closed configurations. The wash fluid flows through the rinse flow line 118 into the washbasin 120.
During the final rinse stage or a portion thereof, controller 108 transmits a signal to final rinse valve 116 such that final rinse valve 116 is operably positioned in a valve open disposition while rinse valve 112 and soap valve 114 remain in a valve closed disposition. In this final rinse stage, wash fluid enters the fluid treatment system 100 through the source inlet 102 whereby selected contaminants are again removed from the wash fluid by prefilter 104. The flow rate of the wash fluid can be measured by flow sensor 106, which can transmit the flow rate of the wash fluid to the controller 108. The wash fluid flows through the prefiltered flow line 117 and past the open final rinse valve 116 such that the wash fluid is directed into the final rinse filter 130. Final rinse filter 130 provides additional filtering of the wash fluid beyond that provided by prefilter 104. For example, final rinse filter 130 can comprise an activated carbon media removing organic material and chlorine from the wash fluid while the prefilter 104 comprises depth filtration media for removing particulates. As the wash fluid flows from the final rinse filter 130, the wash fluid can be directed into the rinse additive valve 132 such that rinse additive from rinse additive cartridge 134 can be introduced into the wash fluid within final rinse flow line 128. The combination of wash fluid and optional rinse additive is then directed into washbasin 120. In other presently preferred representative embodiments, multiple valves can be opened during all or the same or different selected portions of any particular cycle of the cleaning function.
As illustrated in
In addition to the high and low pressure configurations previously described, a number of alternative system configurations are presently contemplated. For example, either fluid treatment system 100 or fluid treatment system 200 can be redesigned without selected components present while still providing functional systems. Examples of variations to fluid treatment system 100 are illustrated in
As described above, the fluid treatment system can be configured within or adjacent a wash appliance in alternative selected locations. As specific examples, a variety of physical embodiments of fluid treatment system 300 are illustrated in
As illustrated in
An alternative presently preferred representative embodiment is illustrated in
As shown in
As illustrated in
As illustrated in
A washing appliance such as, for example, dishwasher 600 can comprise various configurations of fluid treatment systems as described herein in a door mount assembly 602 as illustrated in
With door mount assembly 602, door 606 is fabricated so as to comprise a fluid system compartment 608. Fluid system compartment 608 can comprise a compartment door 610 and an interior compartment 612. Compartment door 610 can be fabricated of suitable materials such as for example, polymeric materials such as polycarbonate or metals such as stainless steel and painted mild steel. Compartment door 610 can comprise a single, unitary piece or may comprise a plurality of vertically or horizontally arranged panels that are operably connected, for example, by individual hinging. Compartment door 610 can be configured to allow access to interior compartment 612 in a variety of ways including a hinged mount, either a top, bottom or side mounted hinge arrangement, a snap-in mount wherein the compartment door 610 is entirely removable from door 606 or a slide-in mount where compartment door is slidably inserted into an interior portion 614 of door 606. Compartment door 610 can be non-translucent, semi-translucent or translucent such that interior compartment 612 can be selectively viewable or non-viewable by an observer looking at door 606 with compartment door 610 in a closed disposition 616.
As illustrated in
Fluid treatment system 616 can comprise a wide variety of alternative arrangements such as, for example, the type of source water (either municipally treated or well water) as well as the pricing and/or quality level of dishwasher 600. As illustrated in
Wash additive assembly 632 can comprise wash additive introduction member 640 and a wash additive reservoir 642. Rinse additive assembly 634 can comprise a rinse additive introduction member 644 and a rinse additive reservoir 646. Wash additive introduction member 640 and rinse additive introduction member 644 can comprise any of a variety of suitable introduction members such as, for example, fixed venturi injectors, adjustable venturi injectors and hydraulic injectors, all of which will be further described and discussed below. Wash additive reservoir 642 and rinse additive reservoir 646 can comprise suitable refillable assemblies or can comprise disposable reservoirs, such as bags or generally rigid containers. Wash additive reservoir 642 can contain soap, detergents and/or sanitizers in either a liquid, powdered or solid form. Rinse additive reservoir 646 can comprise a suitable rinse aid such as, for example, a spot-free rinse aid or sanitizer.
Distribution manifold 620 is more clearly illustrated in
Internal distribution flow channel 650 operably fluidly interconnects a manifold inlet 652 and a pair of manifold outlets 654a, 654b. In some presently contemplated embodiments, a tube fitting 655 can be operably, fluidly mounted within manifold inlet 652 and manifold outlets 654a, 654b to provide for easy coupling with tubing, for example, polymer, stainless steel or copper tubing, used to form inlet line 618 and distribution lines 622a, 622b. An inlet valve 656 is operably, sealably mounted to distribution manifold body 648 so as to control flow through manifold inlet 652 while a pair of outlet valves 658a, 658b are operably, sealably mounted to the distribution manifold body 648 to control flow through the corresponding manifold outlet 654a, 654b.
Inlet valve 656 and outlet valves 658a, 658b can comprise suitable actuatable valves for use with fluid streams such as, for example, electrically actuated valves, for example solenoid valves 660 as depicted in
Controller 670 can comprise any suitable controller suitable for receiving flow information from flow sensor 653 as well as selectively actuating inlet valve 656 and outlet valves 658a, 658b such as, for example, electrical relay based controllers, Programmable Logic Controllers (PLC's) or microprocessor based controllers. Controller 670 can be remotely located from fluid treatment system 616, for example a stand-alone whole home control or in another appliance such as a refrigerator or alternatively, controller 670 can be in physical proximity to fluid treatment system 616 such as, for example, a dishwasher controller within either body 604 or door 606.
As discussed previously, wash additive introduction member 640 and rinse additive introduction member 644 can comprise any of a variety of suitable introduction members such as, for example, fixed venturi injectors, adjustable venturi injectors, hydraulic injectors, or combinations thereof. A representative adjustable venturi injector assembly 672 is illustrated in
Venturi flow channel 676 generally comprises an inlet flow portion 684, an outlet flow portion 686, an additive flow portion 688 and a mix portion 690. Outlet flow portion 686 has an outlet flow diameter 691 proximate the mix portion 690. Inlet flow portion 684 is generally defined by an inlet internal perimeter surface 691 having an insertion depth flange 692, a circumferential thread 694, an abutment flange 696 and an exterior flange 698. Outlet flow portion 686 is generally defined by an outlet internal perimeter surface 700 having a first abutment flange 702, a sealing flange 704, a second abutment flange 706 and a sealing flange 708. Sealing flange 708 can comprise a circumferential cavity or groove 710. Additive flow portion 688 is generally defined by an additive internal perimeter surface 712 having a biasing flange 714, a sealing flange 716, a guiding surface 718 and a sealing flange 720. Sealing flange 720 can comprise a circumferential cavity or groove 722.
In addition to adjustable venturi body 674, adjustable venturi injector assembly 672 further comprises an adjustable inlet assembly 724, an outlet connection assembly 726 and an additive connection assembly 728. Adjustable inlet assembly 724 comprises an inlet connector body 730, a collet 732, a tube retainer 734, inlet tubing 736, a first inlet seal 738 and a second inlet seal 740. Inlet connector body 730 includes a tapered flow channel 742, an external seal groove 744, a first connector flange 746, a second connector flange 748, a circumferential thread 750, a third connector flange 752, a fourth connector flange 754, a biasing portion 756 and a depth indicator 757. Tapered flow channel 742 generally comprises a receiving cavity 758, a tube flange 760 and a tip opening 762 having a tip opening diameter 764.
Outlet connection assembly 726 can comprise an outlet connector body 766, outlet tubing 768 and an outlet seal 770. Outlet connector body 766 comprises a projecting portion 772, a first outlet flange 774 and an outlet sealing flange 776. Outlet sealing flange 776 can comprise a circumferential weld director 778. Outlet connector body 766 comprises an outlet flow channel 780 fluidly interconnecting the projecting portion 772 and the outlet tubing 768.
Additive connection assembly 728 can comprise an additive connector body 782, a first additive seal 784, an interface seat 786, a second additive seal 788 and an additive check valve 790. Additive check valve 790 can comprise a ball 792 and spring 794. Additive connector body 782 can comprise a projecting portion 796, a first connector flange 798, a second connector flange 800 and a circumferential weld director 802. Interface seat 786 can comprise a seating flange 804, a first sealing flange 806 and a second sealing flange 808.
In use, adjustable venturi injector assembly 672 provides a user with an adjustment mechanism for varying the amount of additive such as, for example, detergent or rinse aid, added into a fluid stream. In some embodiments, adjustable venturi injector assembly 672 allows for the amount of additive to be advantageously set based upon a water type or quality that is being used as the primary wash fluid. For instance, the amount of additive necessary for successful cleaning, sanitizing and/or rinsing can vary dependent upon whether the water is from a municipal or well water source and/or based on the amount of dissolved solids present within the wash fluid such as, for example, hardness and/or iron.
Assembly of adjustable venturi injector assembly 672 is generally accomplished to form the structure as shown in
Additive inlet portion 682 is assembled and fluidly attached to additive connection assembly 728 by positioning spring 794 within additive flow portion 688 such that spring 794 resides against biasing flange 714, as shown in
A representative additive assembly 810 for use with adjustable venturi injector assembly 672 is illustrated in
Dispenser assembly 814 is generally, operably mounted within the dispensing end 820, as shown in
Use and operation of adjustable venturi injector assembly 672 in a representative fluid treatment system such as, for example, fluid treatment system 616 is described with reference to additive assembly 810 comprising a rinse aid within internal volume 830. Additive assembly 810 interfaces with adjustable venturi injector assembly 672 for selectively adding the rinse aid as illustrated in
During operation of dishwasher 600, a designated cycle such as, for example, a rinse cycle can be initiated such that a fluid flow is directed into the injector inlet portion 678 of adjustable venturi injector assembly 672 as illustrated in
Depending upon water quality such as, for example, a municipal water source versus a well water source, the amounts of rinse aid needed to achieve a desired rinse quality can vary. Rinse aid amounts can vary depending on factors such as, for example, the amount of iron and/or hardness present within the rinse fluid. Through the use of adjustable venturi injector assembly 672, the amount of rinse aid dispensed can be varied by selectively adjusting the amount of vacuum generated within mix portion 690. For example, if more rinse aid is desired, a higher vacuum can be drawn on additive flow portion 688 by maximizing the velocity of the fluid flow. The dispensing of a greater amount of rinse aid can be accomplished through positioning the tip opening 762 closer to the outlet flow portion 686. With the increased vacuum, more rinse aid is drawn from flexible bag 816. Alternatively, if less rinse aid is necessary, tip opening 762 can be positioned farther away from the outlet flow portion 686 such that the amount of vacuum generated on additive flow portion 688 is reduced.
Selective positioning of the tip opening 762 can be accomplished through manual rotation of the biasing portion 756. As biasing portion 756 is manually turned, circumferential thread 750 of inlet connector body 730 engages the circumferential thread 694 of the inlet flow portion 684. Interaction of circumferential thread 750 and circumferential thread 694 causes the position of tip opening 762 to vary with respect to the outlet flow portion 686. To facilitate positioning of the tip opening 762, a user can view the depth indicator 757 on inlet connector body 730 through the viewing notch 683. In this manner, a user can selectively rotate the connector body 730 such that tip opening 762 is appropriately positioned. The positioning of tip opening 762 can be accomplished in some representative embodiments prior to installation of a representative fluid treatment system such as, for example, fluid treatment system 616 within an appliance such as, for example, dishwasher 600, or alternatively, tip opening 762 can be positioned following installation of an appliance at a place of use such as, for example, a residence or business.
As illustrated in
Injector inlet portion 864 generally comprises a tapered flow channel 872 being defined by a tip opening 873, a tubing flange 874, a sealing flange 876, an abutment flange 878 and a connection flange 880. Connection flange 880 can further comprise a circumferential groove 882. Inlet tubing 736 is fluidly interconnected to tapered flow channel 872 using an inlet connector 884 comprising a sealing face 886, an abutment face 888, a connecting face 890 and a connector bore 892. Connecting face 890 can further comprise a circumferential weld director 894. Injector inlet portion 864 can further comprise a seal 896 and a retainer ring 898.
Injector inlet portion 864 can be assembled by placing inlet connector 884, seal 896 and retainer ring 898 over inlet tubing 736. Inlet tubing 736 is inserted into tapered flow channel 872 until inlet tubing 736 abuts tubing flange 874. While maintaining contact between the inlet tubing 736 and tubing flange 874, inlet connector 884 is advanced such that sealing face 886 causes compression of seal 896 to make a fluid tight seal between inlet tubing 736, sealing flange 876 and sealing face 886. When inlet connector 884 is fully advanced, suitable joining techniques such as, for example, spin welding or ultrasonic welding techniques can be used to permanently attach connection flange 880 and connecting face 890. For example, circumferential weld director 894 can be melted so as to flow into circumferential groove 882 whereupon hardening, the inlet connector 884 is permanently joined to injector inlet portion 864. After permanent connection of inlet connector 884 to injector inlet portion 864, retainer ring 898 prevents inlet tubing 736 from being withdrawn from connector bore 892.
In operation, fixed venturi injector assembly 860 can be used within a fluid treatment system such as, for example, fluid treatment system 616 in a similar manner as adjustable venturi injector assembly 672 with the exception that the position of tip opening 873 is fixed relative to the mix portion 870 such that the amount of vacuum drawn on additive portion 868 is constant resulting in a constant amount of additive such as, for example, rinse aid is dispensed into the fluid stream.
A representative hydraulic injector assembly 900 for use with fluid treatment systems such as, for example, fluid treatment system 616 is illustrated in
Piston assembly 914 generally comprises a piston body 930 and a piston spring 932. Piston body 930 comprises a major surface 934, a major surface seal groove 936, an abutment portion 938, a piston projection 940, a projection seal groove 942 and an injection surface 944. Piston projection 940 is configured for slidable placement within hollow projection 923 while piston spring 932 is configured for slidable placement over the hollow projection 923.
Additive inlet 910 can substantially resemble additive inlet portion 682 as previously described with respect to the adjustable venturi injector assembly 672 such that additive inlet 910 can selectively interface with additive assembly 810 as previously described. Additive inlet 910 is fluidly interconnected to fluid flow outlet 910 with an additive flow channel 946.
Use and operation of hydraulic injector assembly 900 will be described with reference to addition of a rinse additive in fluid treatment system 616. It is to be understood by one of skill in the art that hydraulic injector assembly 900 can be similarly employed in the addition of wash soap, detergent and the like. Furthermore, use and operation of hydraulic injector assembly 900 will be as depicted in
Prior to commencing operation of dishwasher 600, piston spring 932 resides in a relaxed, expanded state such that injection surface 944 is directed to a point furthest away from the additive inlet 910. At this time, rinse aid from the additive assembly 810 fills the open volume within both the open portion of the hollow projection 923 and the additive flow channel 946. An additive seal 947 mounted within the projection seal groove 942 prevents leaking of the rinse aid into the wet portion 922.
Upon initiation of a rinse cycle, fluid flow is directed into the fluid flow inlet 908. The incoming fluid enters the wet portion 922 wherein a fluid seal 948 mounted within major surface seal groove 936 prevents the fluid from leaking into both the dry portion 924 and the additive flow channel 946. The pressure of the incoming fluid acts upon major surface 934 causing compression of piston spring 932 until the abutment portion 938 contacts the hollow projection 923. As piston spring 932 is compressed, injection surface 944 is directed toward additive inlet 910 causing the rinse aid within the additive flow channel 946 to be directed into outlet channel 928. Within outlet channel 928, the fluid and the rinse aid are mixed and directed through the fluid flow outlet 918 for delivery into interior compartment 612.
The amount of rinse aid administered by hydraulic injector assembly 900 can be measured and adjusted in a variety of ways. In some representative embodiments, the dimensions of the hollow projection 923, the piston projection 940 and/or the additive flow channel 946 can be selected such that the initial volume of stored rinse aid is increased or decreased. In some representative embodiments, first injector 906a can comprise a volume of stored rinse aid of about 1 mL, and up to about 5 mL. Alternatively, dishwasher 600 can cycle the introduction of fluid flow into fluid flow inlet 908, for example cycling with four to five second delays, in order to get multiple volumes of rinse aid to be dispensed during a selected washing/rinsing cycle.
As illustrated schematically in
House pressure region 1002 generally refers to areas of fluid treatment system 1000 directly upstream of one or more inlet valves 1008. Inlet valves 1008 can comprise suitable actuatable valves such as, for example, solenoid valves. The components of fluid treatment system 1000 within the house pressure regions 1002 must be designed and fabricated to accommodate standard house pressures such as, for example, between about 20 psig to about 120 psig. In addition to possessing one or more inlet valves 1008, house pressure regions 1002 can in some representative embodiments include a flow restriction member such as, for example, an orifice for reducing or “throttling” an inlet supply pressure prior to the fluid entering the variable pressure region 1004. The inlet valves 1008 and/or orifice can be utilized to reduce the inlet supply pressure to below about 120 psig.
Variable pressure region 1004 generally refers to areas of fluid treatment system 1000 located directly downstream of one or more inlet valves 1008. Variable pressure regions 1004 are protected from exposure to house pressure through the selective operation of inlet valves 1008 and/or an orifice. For instance, component within the variable pressure region 1004 can be exposed to atmospheric pressure when dishwasher 600 is not in operation and can be exposed to some pressure between house pressure and atmospheric pressure when dishwasher 600 is in operation.
Atmospheric pressure region 1006 generally refers to areas of fluid treatment system 1000 fluidly interacting with interior compartment 612 of dishwasher 600. Atmospheric pressure regions 1006 generally comprises various fluid lines for use in delivering fluids to dishwasher 600 such as, for example, tap water, filtered water, detergents, soaps, rinse additives and combinations thereof. Atmospheric pressure region 1006 operates at essentially atmospheric pressure when delivering fluids to dishwasher 600.
By providing distinct pressure regions for fluid treatment system 1000, manufacturing costs can be reduced as portions of the fluid treatment system 1000 are protected from operational exposure to high pressure operating conditions, generally considered fluid pressures of 120 psig or greater in the present application. As variable pressure region 1004 and atmospheric pressure region 1006 are protected from high pressure conditions, the various components which make up variable pressure region 1004 and atmospheric pressure region 1006 can be manufactured to accommodate lower pressures than house pressure region 1002. For example, the components fluidly located within variable pressure 1004 and atmospheric pressure region 1006 can be manufactured with reduced wall thicknesses, thus reducing raw material costs.
Fluid treatment system 1000 can comprise a variety of physical configurations including unitary manifold based systems wherein at least some of the components are integrally contained within a common structure. Alternatively, fluid treatment system 1000 can comprise a variety of individual components that are fluidly interconnected with appropriate fluid connections such as, for example, tubing and tubing connectors. In addition, fluid treatment system 1000 can comprise a control element 1010 such as, for example, a Programmable Logic Controller (PLC), or a microprocessor or relay based controller for selectively opening and closing one or more inlet valves 1008 so as to perform desired washing cycles. While each of
Operation of fluid treatment system 1000 is described with specific reference to
A representative wash cycle can incorporate a variety of stages including, for example, a filling stage, a washing stage and a rinse stage. During the filling stage, control element 1010 can open inlet valve 1024a causing water to flow from house connection 1016, into fluid inlet stream 1018, through prefilter assembly 1014 and fluid flow sensor 1012. The water is directed through supply stream 1022a and into the dishwasher 600. Control element 1010 can close inlet valve 1024a based upon a level switch within the dishwasher 600 or based upon the measured amount of flow through fluid flow sensor 1012.
During the washing stage, control element 1010 can open inlet valve 1024b causing water to flow from house connection 1016, into fluid inlet stream 1018, through prefilter assembly 1014 and fluid flow sensor 1012. The water is directed through supply stream 1022b and through the fixed venturi injector assembly 860 such that a wash additive can be added to the water prior to entering the dishwasher 600. Control element 1010 can close inlet valve 1024b based upon a level switch within the dishwasher 600 or based upon the measured amount of flow through fluid flow sensor 1012. In addition, control element 1010 can provide an indication such as, for example, a visual or audible indicator to alert a user that the fixed venturi injector assembly 860 is running low on wash additive based upon the amount of flow measured by fluid flow sensor 1012 that has been directed through supply stream 1022b.
During the rinse stage, control element 1010 can open inlet valve 1024c causing water to flow from house connection 1016, into fluid inlet stream 1018, through prefilter assembly 1014 and fluid flow sensor 1012. The water is directed through supply stream 1022c and through a rinse filter 1026 followed by adjustable venturi injector assembly 672 such that a rinse additive can be added to the water prior to entering the dishwasher 600. Rinse filter 1026 can provide polishing of the water after prefilter assembly 1014, for example, removing hardness, iron and/or other dissolved solids to provide improved rinse performance. Control element 1010 can close inlet valve 1024c based upon a level switch 1028 within the dishwasher 600 or based upon the measured amount of flow through fluid flow sensor 1012. In addition, control element 1010 can provide an indication such as, for example, a visual or audible indicator to provide a user that the adjustable venturi injector assembly 672 is running low on rinse additive based upon the amount of flow measured by fluid flow sensor 1012 that has been directed through supply stream 1022c.
Although various embodiments of the disclosure have been discussed and illustrated, it should be understood that a variety of changes, modifications and substitutions can be incorporated without departing from either the spirit or scope of the present disclosure.
The present application claims the benefit of U.S. Provisional Application No. 60/640,291, filed Dec. 30, 2004, and entitled, “FLUID TREATMENT SYSTEM FOR USE WITH A WASHING APPLIANCE,” which is herein incorporated by reference to the extent not inconsistent with the present disclosure.
Number | Date | Country | |
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60640291 | Dec 2004 | US |